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OpenTechnical

OT-2026-000077540

Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5accf1f3094c2273b27748bbdab8e7fd16458da168d18d7d36378eb620eaa290

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077540, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077540.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077540" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077540" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "vent valve" - "compressed air supply" - "electric actuation" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077540 Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077540 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077540 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077540 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077540", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 759 }, "figures": [], "files": [ { "bytes": 15702, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "42b9acf1ca82d0fcb974912aee3486550cf28f82ee9a13bcf5c05b1458b514ea" }, { "bytes": 5873, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a0937dedaef29c05df14ae00a71689e7ac7a62a1293e7fdcbd836463706443ee" }, { "bytes": 5576, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5accf1f3094c2273b27748bbdab8e7fd16458da168d18d7d36378eb620eaa290" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077540/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "vent valve", "compressed air supply", "electric actuation", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077540", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7745-9b55-3a8add62491b" } TGX3JO6uWIZLjsKF3c3nVRp/D5LfD9PLbQO74VeBPXzo2axSn0n3/eljGOvRGYXsAJ4gjoDnkQfqFiE1HESVCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: TGX3JO6uWIZLjsKF3c3nVRp/D5LfD9PLbQO74VeBPXzo2axSn0n3/eljGOvRGYXsAJ4gjoDnkQfqFiE1HESVCw== {"files":[{"bytes":20276,"name":"index.html","sha256":"96e2e1b1ca201fd344427d8bf693ae0ceb0363474dab676a2c233b31f2ca1c23"},{"bytes":9570,"name":"publication.md","sha256":"b7d842c124127b2df3415ee96bea85e2752652ccea14805cf79ec6194ce29ef6"},{"bytes":9238,"name":"publication.txt","sha256":"29d843a8e1810e9ccebdb8bce00be7d1dfa902cbd4b1704e18580d93d2c20815"},{"bytes":2883,"name":"manifest.json","sha256":"6ec31abe9a3f363bf96728f720d2ee2f67bd02da860fd310fda0a7033a3e47b0"},{"bytes":89,"name":"manifest.sig","sha256":"0435aad2c9edfa76ab9039460f70440c45618751b4ce0a8757e224607be1890c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"73f6b78e551a284c5925cd506736ecd16beccdd40d358a9c88646a361fb19d5c"}],"publication_id":"OT-2026-000077541"} Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077541
OpenTechnical

OT-2026-000077541

Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
29d843a8e1810e9ccebdb8bce00be7d1dfa902cbd4b1704e18580d93d2c20815

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077541, “Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077541.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077541" title: "Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077541" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077541 Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077541 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077541 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077541 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077542

Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d7669f1c91c3cec5309885a725d7fee71d577d5a3bbae83aaf798eec6abbe4ab

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077542, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077542.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077542" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077542" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "tool changing" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077542 Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077542 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077542 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077542 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077542", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 724 }, "figures": [], "files": [ { "bytes": 15449, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "531a2eb9b9fd6a82a4485b9d7ab1646cfd2b10ced4fdfbefb518ec71e9295ead" }, { "bytes": 5648, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "504a5f52daa9c36a5625dccc7918bdb1fe7b105d0ee0de49c66a4368f172bfc2" }, { "bytes": 5366, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d7669f1c91c3cec5309885a725d7fee71d577d5a3bbae83aaf798eec6abbe4ab" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077542/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "vent valve", "electric actuation", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077542", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7b4a-b1de-1971ba8d5eaa" } I1xgtjqAD81qO8679Xq7XQvgEAFhaYsef2nWva9pQ5u/rlrD8LJhMqO8vOIhSi/WafUS15SgPTe2gRr3odPOBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: I1xgtjqAD81qO8679Xq7XQvgEAFhaYsef2nWva9pQ5u/rlrD8LJhMqO8vOIhSi/WafUS15SgPTe2gRr3odPOBA== {"files":[{"bytes":20023,"name":"index.html","sha256":"68278629117f8ca24a2f0b46d19be0eb8feb5cf3877cb961fba3753201d0bce6"},{"bytes":9360,"name":"publication.md","sha256":"467d5ec0423e42c8aac549023dbb8119d276116d1fa17a8892e3f78f47e98a7e"},{"bytes":9028,"name":"publication.txt","sha256":"8ddc2d2d574b4d313796a0f34ff22136d068ddda0e9eaa225fb7c9a01d4d6972"},{"bytes":2883,"name":"manifest.json","sha256":"e57759a15947ad2641585b5e57ccbe356c5c45c56f86f527711d3b8e68e3bb60"},{"bytes":89,"name":"manifest.sig","sha256":"a6c554a40a4076a34b00f21f88f2faaacafd07732dd69fe194473d32af97d89e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"96fb1d19b022514f17c89366fa5932f8fe8ce2d68b6c39f751e5161ca6038d93"}],"publication_id":"OT-2026-000077543"} Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077543
OpenTechnical

OT-2026-000077543

Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
8ddc2d2d574b4d313796a0f34ff22136d068ddda0e9eaa225fb7c9a01d4d6972

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077543, “Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077543.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077543" title: "Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077543" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077543 Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077543 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077543 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077543 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077543", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1329 }, "figures": [], "files": [ { "bytes": 20023, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "68278629117f8ca24a2f0b46d19be0eb8feb5cf3877cb961fba3753201d0bce6" }, { "bytes": 9360, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "467d5ec0423e42c8aac549023dbb8119d276116d1fa17a8892e3f78f47e98a7e" }, { "bytes": 9028, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8ddc2d2d574b4d313796a0f34ff22136d068ddda0e9eaa225fb7c9a01d4d6972" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077543/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077543", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7d68-bf02-25da5284d626" } QziUgp+oM/R7WCsyzJpwSdfDJJpySXNElBb6iEAjh4AcyextisrRwu5aWDxtQDL0DPYBxN+N4XKdCSK3rwqqDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: QziUgp+oM/R7WCsyzJpwSdfDJJpySXNElBb6iEAjh4AcyextisrRwu5aWDxtQDL0DPYBxN+N4XKdCSK3rwqqDw== {"files":[{"bytes":14994,"name":"index.html","sha256":"62da38c5156f1afa0c03ce2e1674f5f4f38f56379484601d31357759ae4c31c4"},{"bytes":5219,"name":"publication.md","sha256":"129843f3de8c6f782f7721a25a69b598cc493cb819e902d2d8f219341e8da0f6"},{"bytes":4951,"name":"publication.txt","sha256":"bb5c83fa688ed259b86299479e0184acda7c59a7454d81275715c1dc30a2c911"},{"bytes":2685,"name":"manifest.json","sha256":"dc23021f1c91b18a26a2fccd959e6c5c5b557521854654e39c02a5fadc967fc9"},{"bytes":89,"name":"manifest.sig","sha256":"2a661c59145d6834c154ed04e96b2bac822c6860ac79ac450d0eda61143c3d90"},{"bytes":227,"name":"manifest.sig.txt","sha256":"36bc054b5088c2d9e581b03b1027f166969e08f48e5fd0190e6759027e81eb71"}],"publication_id":"OT-2026-000077544"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down - OpenTechnical OT-2026-000077544
OpenTechnical

OT-2026-000077544

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
bb5c83fa688ed259b86299479e0184acda7c59a7454d81275715c1dc30a2c911

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077544, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077544.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077544" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077544" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077544 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077544 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077544 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077544 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077545

Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
46570271a026c6d141f6f072434f323c632133df251d2c6fd984d5281bc8ea7c

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077545, “Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077545.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077545" title: "Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077545" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077545 Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077545 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077545 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077545 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077546

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e137421ab3735313249ba7c8d3f51350ec2773c7a9d1c939d9a88f48ee4f8bab

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077546, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077546.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077546" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077546" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077546 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077546 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077546 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077546 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077546", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 775 }, "figures": [], "files": [ { "bytes": 15802, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0b60e7a2a5ccd9ad907f9bcc8c9eb324708b0bb6a6e1bf471a42b6eb860bbb81" }, { "bytes": 5937, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2a8414d0eb6aca87dc08ed99944b0005c3b7f3979b3e31364b0c333fe472b0c7" }, { "bytes": 5646, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e137421ab3735313249ba7c8d3f51350ec2773c7a9d1c939d9a88f48ee4f8bab" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077546/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077546", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-76af-95fb-7c1df14a44e5" } CZZ534FWUWd+VMbphylm3GK+dvfr2L2jS4lymagf08x8LTcPgunPs3xWH3QjvQS7B3TIhKGgAPXWEdxg5BNnAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CZZ534FWUWd+VMbphylm3GK+dvfr2L2jS4lymagf08x8LTcPgunPs3xWH3QjvQS7B3TIhKGgAPXWEdxg5BNnAQ== {"files":[{"bytes":20276,"name":"index.html","sha256":"9bb58240d79bcfd8312334c7b2fa67df05485694cb7345e670ee2eba22377561"},{"bytes":9570,"name":"publication.md","sha256":"def8c34575046cf315c192c755b548073f217edc5ff9e2f50398a45b2951ebdd"},{"bytes":9238,"name":"publication.txt","sha256":"6bb06ec1db23e1abfe66d1a837695db9a847b4e92bbcf2ff0262ec37eb7e9ece"},{"bytes":2883,"name":"manifest.json","sha256":"978fd4a2a5289dec3ef83c55282c10028e62ee31d78c1dee07b31e0e530cd434"},{"bytes":89,"name":"manifest.sig","sha256":"3d3ea08d14d70c8ee494a8453450f544901c2250afb4141a03ad0f0ee2dfd4c4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5e36ea6fdb4d6969dca1f53ae8eebe2a30a32aac99551f73c948653f81b014b6"}],"publication_id":"OT-2026-000077547"} Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077547
OpenTechnical

OT-2026-000077547

Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6bb06ec1db23e1abfe66d1a837695db9a847b4e92bbcf2ff0262ec37eb7e9ece

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077547, “Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077547.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077547" title: "Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077547" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077547 Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077547 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077547 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077547 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077547", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1364 }, "figures": [], "files": [ { "bytes": 20276, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9bb58240d79bcfd8312334c7b2fa67df05485694cb7345e670ee2eba22377561" }, { "bytes": 9570, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "def8c34575046cf315c192c755b548073f217edc5ff9e2f50398a45b2951ebdd" }, { "bytes": 9238, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6bb06ec1db23e1abfe66d1a837695db9a847b4e92bbcf2ff0262ec37eb7e9ece" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077547/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077547", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7f0d-9a86-c4152dd57a77" } GFjMn55mpw3bZmiPsWmPhhMZ0su1eWHCbKz9ujg/3m6E/QceYwRaZ+au2uSt6KzLPXnkYH2pIE++FprmsTx2CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GFjMn55mpw3bZmiPsWmPhhMZ0su1eWHCbKz9ujg/3m6E/QceYwRaZ+au2uSt6KzLPXnkYH2pIE++FprmsTx2CA== {"files":[{"bytes":15549,"name":"index.html","sha256":"21db341310776081812bf90d4acda6b43cf7ea680059e320830d2a5231a53f1d"},{"bytes":5727,"name":"publication.md","sha256":"b0e8902e02fa38a5f48f14c941c26d01f631ec72da64100a486f1aa352e8ce77"},{"bytes":5436,"name":"publication.txt","sha256":"ce87e914dffdf38b1f3da84a287dde1da2af9ef6a54d7f43104a65f7e396cee0"},{"bytes":2715,"name":"manifest.json","sha256":"c6b1233a8cc4da520c5286fbe5f1233a132d1a95bbc9ff136124c3c2301fd8cb"},{"bytes":89,"name":"manifest.sig","sha256":"2acf86668b9d32e4fa7a9438fc0a61073dc878a0cc7e3211c846840e1fbd9eae"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d13972069bf7e0b88a0eaa272b968a527846860155063606281038ccab085712"}],"publication_id":"OT-2026-000077548"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077548
OpenTechnical

OT-2026-000077548

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ce87e914dffdf38b1f3da84a287dde1da2af9ef6a54d7f43104a65f7e396cee0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077548, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077548.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077548" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077548" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077548 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077548 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077548 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077548 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077548", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 740 }, "figures": [], "files": [ { "bytes": 15549, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "21db341310776081812bf90d4acda6b43cf7ea680059e320830d2a5231a53f1d" }, { "bytes": 5727, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b0e8902e02fa38a5f48f14c941c26d01f631ec72da64100a486f1aa352e8ce77" }, { "bytes": 5436, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ce87e914dffdf38b1f3da84a287dde1da2af9ef6a54d7f43104a65f7e396cee0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077548/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077548", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7b74-ab4f-609c7bf95f49" } 4BI5FuMy0DMbetHU+TFe4cCckr64vossXiO1ffXGms0UvaDJ5x3TBonm8ZuM0r/A1ztqpmBnlCTfdSJcO8ahDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4BI5FuMy0DMbetHU+TFe4cCckr64vossXiO1ffXGms0UvaDJ5x3TBonm8ZuM0r/A1ztqpmBnlCTfdSJcO8ahDQ== {"files":[{"bytes":20023,"name":"index.html","sha256":"8bbc6c669715f6b9c52d01b23f6979175a40d6f736eeeab856e6eeaa9998af38"},{"bytes":9360,"name":"publication.md","sha256":"6830f366284947c0681127a3fda901a57f2a015c44693f9d29e2030a69ee4e7c"},{"bytes":9028,"name":"publication.txt","sha256":"6529854d80bebb0b51410f1fd926e94c970c1c649b1316c1745d435b09160351"},{"bytes":2883,"name":"manifest.json","sha256":"d5c007669b02ebee6dade3f26e7f472127a0f10292726990541b3ef2c4dabc74"},{"bytes":89,"name":"manifest.sig","sha256":"75c6d9384b9d314252237bff77317ad246eea4972ffc6aafb86a924c7a378721"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1eb9d9f7194daf35ab192b84f4a71283c7d11045fe145af2759b4af6078fda9d"}],"publication_id":"OT-2026-000077549"} Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077549
OpenTechnical

OT-2026-000077549

Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6529854d80bebb0b51410f1fd926e94c970c1c649b1316c1745d435b09160351

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077549, “Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077549.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077549" title: "Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077549" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077549 Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077549 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077549 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077549 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077549", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1329 }, "figures": [], "files": [ { "bytes": 20023, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8bbc6c669715f6b9c52d01b23f6979175a40d6f736eeeab856e6eeaa9998af38" }, { "bytes": 9360, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6830f366284947c0681127a3fda901a57f2a015c44693f9d29e2030a69ee4e7c" }, { "bytes": 9028, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6529854d80bebb0b51410f1fd926e94c970c1c649b1316c1745d435b09160351" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077549/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077549", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7209-b42b-db7c901aa631" } pPgvyeCTFhSEr70n92SyA9LHqza5f6KHtEkWe1mT8WBgUoImMdkJiJ1NvyHhYusHD7foeS4y+t0WMAEW+wFjCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pPgvyeCTFhSEr70n92SyA9LHqza5f6KHtEkWe1mT8WBgUoImMdkJiJ1NvyHhYusHD7foeS4y+t0WMAEW+wFjCg== {"files":[{"bytes":14995,"name":"index.html","sha256":"ed981522c0eb1a44f3f52391cd2dfaec117ca98dfc4dac215b3dd3cda65de311"},{"bytes":5220,"name":"publication.md","sha256":"48af7788115a977f0252eb0128a99e14df2411f13e1bc651a5ae7fc211c52d01"},{"bytes":4952,"name":"publication.txt","sha256":"77425f152eb06674787085a64fac9733a985c5f8b9857486df85dcc59c384d19"},{"bytes":2685,"name":"manifest.json","sha256":"4f064fce7fb5707f185eee879e191723aafe155e5a1c8bae85a36e2b766c86e9"},{"bytes":89,"name":"manifest.sig","sha256":"0a35e76e48ccfab33c8cb3caf69f22c44f189a7176015c71125d611b9ef5ceb6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5b0fb76598ebe76b01d93ab5b97d941a2e52d4b50f866ce2b8aed94ba852d569"}],"publication_id":"OT-2026-000077550"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down - OpenTechnical OT-2026-000077550
OpenTechnical

OT-2026-000077550

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
77425f152eb06674787085a64fac9733a985c5f8b9857486df85dcc59c384d19

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077550, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077550.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077550" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077550" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077550 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077550 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077550 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077550 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077551

Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
85ee6e737f0d3c726493631e2b44f7065e15f7db3e8a255bea10c92f08fd69ea

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077551, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077551.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077551" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077551" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077551 Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077551 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077551 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077551 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077551", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1270 }, "figures": [], "files": [ { "bytes": 19556, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8938a05eca5be82519a58d123ef2d26e71af9cba33d583640685145d4b1d2cd1" }, { "bytes": 8948, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "27938a74416252a750627e6646df8910a47c1fd43d3caffc211e4a47d0c6c836" }, { "bytes": 8631, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "85ee6e737f0d3c726493631e2b44f7065e15f7db3e8a255bea10c92f08fd69ea" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077551/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077551", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ece-7e34-a3c1-9d5563189edc" } 544Uhg10dFIIjjuMfJaKyfweSzPvetJWqLXJq/LWGH4isycPpAHZ8iD2X7QuZ+8f1tv13SKQBd1DOqZeOOMNBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 544Uhg10dFIIjjuMfJaKyfweSzPvetJWqLXJq/LWGH4isycPpAHZ8iD2X7QuZ+8f1tv13SKQBd1DOqZeOOMNBQ== {"files":[{"bytes":15803,"name":"index.html","sha256":"f31780a305873d54a6686fc83f8aa65ae50bcec6fcfcc9fdd025d6cda211bf8e"},{"bytes":5938,"name":"publication.md","sha256":"3f0579de670e7a8f973cb94b65453caaa10f900a16525aed205180d3fefa2dd6"},{"bytes":5647,"name":"publication.txt","sha256":"f8d71b4f1a7fd66d572a5f914789b0595293b9505eb1446de9b0935124710535"},{"bytes":2715,"name":"manifest.json","sha256":"486723e59e7456e6914ee7a29b5d1267ecc2509eea797fdfb2fef939b324315b"},{"bytes":89,"name":"manifest.sig","sha256":"7259048c60913c734773299ba64020c761ac0e3895cf4650ad75595c542e6c52"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fa7c16f14f60e93bd892dac84770c54b6151379ddb4fb6e860b06b4dc37a68c8"}],"publication_id":"OT-2026-000077552"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077552
OpenTechnical

OT-2026-000077552

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f8d71b4f1a7fd66d572a5f914789b0595293b9505eb1446de9b0935124710535

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077552, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077552.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077552" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077552" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077552 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077552 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077552 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077552 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077552", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 775 }, "figures": [], "files": [ { "bytes": 15803, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f31780a305873d54a6686fc83f8aa65ae50bcec6fcfcc9fdd025d6cda211bf8e" }, { "bytes": 5938, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3f0579de670e7a8f973cb94b65453caaa10f900a16525aed205180d3fefa2dd6" }, { "bytes": 5647, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f8d71b4f1a7fd66d572a5f914789b0595293b9505eb1446de9b0935124710535" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077552/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077552", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7254-9f5e-412a4431d6cd" } 4L9cprRcaS8O1233nYZ/bjLuIRcWZxafyfKzqYqzgWHTcPHrJ1c7LOSCwWLH77j/Uq5I6Hy0L1LQEpaZ1srWDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4L9cprRcaS8O1233nYZ/bjLuIRcWZxafyfKzqYqzgWHTcPHrJ1c7LOSCwWLH77j/Uq5I6Hy0L1LQEpaZ1srWDQ== {"files":[{"bytes":20394,"name":"index.html","sha256":"ef95c61398b3f681e027d55493127f6384457e5621f2e732dc76d254f0387806"},{"bytes":9668,"name":"publication.md","sha256":"6d0005df805efa814e0d3b475d9dc86008fb7ea10cfb6e41a212cb0e5641739c"},{"bytes":9326,"name":"publication.txt","sha256":"5e86daf571a7ac1e63f81e39adfc72a55481ddac68c495b73a4ae2b01c750fec"},{"bytes":2893,"name":"manifest.json","sha256":"047e01e9a40eefbc053cb6655bb00bea43ba7e879a592c74a59df6b60aef4b30"},{"bytes":89,"name":"manifest.sig","sha256":"3b46ce408fabb8f1fec24db94b6ddbbd80e0d25a8b06ffcbbe78c431093a2120"},{"bytes":227,"name":"manifest.sig.txt","sha256":"442f934627cf01734a62f3c8a40799fe8664a88d87438e045cd109f3d9c0f03b"}],"publication_id":"OT-2026-000077553"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077553
OpenTechnical

OT-2026-000077553

Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
5e86daf571a7ac1e63f81e39adfc72a55481ddac68c495b73a4ae2b01c750fec

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077553, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077553.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077553" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077553" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077553 Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077553 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077553 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077553 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077553", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1376 }, "figures": [], "files": [ { "bytes": 20394, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ef95c61398b3f681e027d55493127f6384457e5621f2e732dc76d254f0387806" }, { "bytes": 9668, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6d0005df805efa814e0d3b475d9dc86008fb7ea10cfb6e41a212cb0e5641739c" }, { "bytes": 9326, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5e86daf571a7ac1e63f81e39adfc72a55481ddac68c495b73a4ae2b01c750fec" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077553/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077553", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7d6b-922c-f478b37605c4" } dNO7GrmMXrhBKgFAFg3avNZDd4AGvhCQ0Tr5oIuxxS9TeB6UsLbfpCnDFohHzMg/07sXOHPy+qwcMu7CaGZUBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: dNO7GrmMXrhBKgFAFg3avNZDd4AGvhCQ0Tr5oIuxxS9TeB6UsLbfpCnDFohHzMg/07sXOHPy+qwcMu7CaGZUBA== {"files":[{"bytes":14999,"name":"index.html","sha256":"4a0fe80c59a917fd145fd205ac5d0fffb0b6ffef010a045cde65f89b447ab8e8"},{"bytes":5224,"name":"publication.md","sha256":"733cded816ae1fc9af67ad716cb734af8971d7a3e33df85f4cfadce0f1f64bb5"},{"bytes":4956,"name":"publication.txt","sha256":"606f03681f16e7a25de43b04a08a9c458b806518a78badce01d33a79694f0cb4"},{"bytes":2685,"name":"manifest.json","sha256":"81a9cb3100bd2558d196b0395ae886a7f8894ee50ab620240ac83f69c354748e"},{"bytes":89,"name":"manifest.sig","sha256":"6f778b76edb80e2f7fc68a6b1c04932fa73c4481300288dcebea6f10b6916458"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4d51887ab5e348ae1cd1c06c20ec66acf860ea163c64d8b95322db0d6d7af047"}],"publication_id":"OT-2026-000077554"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down - OpenTechnical OT-2026-000077554
OpenTechnical

OT-2026-000077554

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
606f03681f16e7a25de43b04a08a9c458b806518a78badce01d33a79694f0cb4

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077554, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077554.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077554" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077554" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077554 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077554 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077554 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077554 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077554", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 669 }, "figures": [], "files": [ { "bytes": 14999, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4a0fe80c59a917fd145fd205ac5d0fffb0b6ffef010a045cde65f89b447ab8e8" }, { "bytes": 5224, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "733cded816ae1fc9af67ad716cb734af8971d7a3e33df85f4cfadce0f1f64bb5" }, { "bytes": 4956, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "606f03681f16e7a25de43b04a08a9c458b806518a78badce01d33a79694f0cb4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077554/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077554", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ece-7789-b1a7-ac5cf63285a9" } UHKDZGARL+jm2Al0YVLkp73VsrfvdIkxk5Oymq64INVt2pWp5go+pNDDlAPhDLMOWlNw3RhObKqMatYQ+aF8Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UHKDZGARL+jm2Al0YVLkp73VsrfvdIkxk5Oymq64INVt2pWp5go+pNDDlAPhDLMOWlNw3RhObKqMatYQ+aF8Dw== {"files":[{"bytes":19557,"name":"index.html","sha256":"24e419455a8926b9f94b775eeb0be66869dcdc4da2d5ac7d75f0ee883e43da6c"},{"bytes":8949,"name":"publication.md","sha256":"5ffbc7ea1a63917e19fbe3d1bcd6997d45c0d2f2c9f2cbcc6dbea256576f5a63"},{"bytes":8632,"name":"publication.txt","sha256":"4183b6d4fae7e98561df8e4c85603c2c03d81d7dfe9c2939dba341acccef479d"},{"bytes":2862,"name":"manifest.json","sha256":"cec6f291b0865df1f399aca0fa13b201ea2cc374f57170990e1f0daed061a2d7"},{"bytes":89,"name":"manifest.sig","sha256":"c2bb76c99c907f9433ae6392269234c2259076ac471afa25ca95ecb0177ba201"},{"bytes":227,"name":"manifest.sig.txt","sha256":"91ab3751b7f7a1ca9b7c1841db010f79578d40400f094f6dd7b78f6d4bc53f3f"}],"publication_id":"OT-2026-000077555"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077555
OpenTechnical

OT-2026-000077555

Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
4183b6d4fae7e98561df8e4c85603c2c03d81d7dfe9c2939dba341acccef479d

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077555, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077555.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077555" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077555" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077555 Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077555 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077555 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077555 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077556

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
8313e0bb4bed902b45017ca3a63c2c16f88e6e47924059dc92b7bde4fa046198

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077556, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077556.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077556" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077556" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077556 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077556 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077556 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077556 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077557

Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
af5843215de9d851aa1e1d08b2f14dddf922ef42a7e534edccc02a18e8c75847

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077557, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077557.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077557" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077557" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077557 Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077557 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077557 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077557 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077557", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1376 }, "figures": [], "files": [ { "bytes": 20395, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "98a7fbfd82c07ea3a68ff09f6f3746853126dda16fe7088ff676e548741f148b" }, { "bytes": 9669, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c1fe28297f48e902895f25b354bc5e324d5dfacd7aa7c438cafa69de56f0eaf5" }, { "bytes": 9327, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "af5843215de9d851aa1e1d08b2f14dddf922ef42a7e534edccc02a18e8c75847" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077557/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077557", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7d9b-a2f4-6b4ab0aa6640" } ywtxJeGp2B9SA7nEvusyMfZZBKGRf/xnHPkTCDbU6McMtRg7a/mUkb1b3afgcZCZFrsWH5cp9Fr017vKct/gDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ywtxJeGp2B9SA7nEvusyMfZZBKGRf/xnHPkTCDbU6McMtRg7a/mUkb1b3afgcZCZFrsWH5cp9Fr017vKct/gDg== {"files":[{"bytes":15554,"name":"index.html","sha256":"05191e6b0b03d82696bb740bd3f33c8b1d837408a16639fbf0b0970920e5fd1a"},{"bytes":5732,"name":"publication.md","sha256":"7ffc2bc2f8653b0f2612175d2579b0a5f6638644778c65573d9b80baf9c15490"},{"bytes":5441,"name":"publication.txt","sha256":"ba2343798e497fbd4c895f1e401d36a436535258d32c36c2a388b58b17b3a01a"},{"bytes":2715,"name":"manifest.json","sha256":"d55917b4cd47d1e258033ac6e354c9cf474dff72fb28d58b882abc7949f79dec"},{"bytes":89,"name":"manifest.sig","sha256":"b2b314feda4a67fc2bfd08786ff0540ec7feb22bd4d90b3a45acf4a6223d26d1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"03ba5498dbba4f46f6490ed3e1513c15952307d05c1b7baf0eb0b0ee4819395e"}],"publication_id":"OT-2026-000077558"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077558
OpenTechnical

OT-2026-000077558

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ba2343798e497fbd4c895f1e401d36a436535258d32c36c2a388b58b17b3a01a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077558, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077558.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077558" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077558" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077558 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077558 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077558 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077558 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077558", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 740 }, "figures": [], "files": [ { "bytes": 15554, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "05191e6b0b03d82696bb740bd3f33c8b1d837408a16639fbf0b0970920e5fd1a" }, { "bytes": 5732, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7ffc2bc2f8653b0f2612175d2579b0a5f6638644778c65573d9b80baf9c15490" }, { "bytes": 5441, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ba2343798e497fbd4c895f1e401d36a436535258d32c36c2a388b58b17b3a01a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077558/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077558", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7fb9-aa82-75dd5deacc32" } BGZPrgnCJhCWs5JeFtOHosOcNCyBmucF7PvrM6H0omboaS1mLqLBtnaS7n8zsImRXKMXzwrFNnJGcxfJWgBFCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BGZPrgnCJhCWs5JeFtOHosOcNCyBmucF7PvrM6H0omboaS1mLqLBtnaS7n8zsImRXKMXzwrFNnJGcxfJWgBFCw== {"files":[{"bytes":20142,"name":"index.html","sha256":"6815932070f1991d9548089c43d3260d1a815f607236a222061938de681a57d2"},{"bytes":9459,"name":"publication.md","sha256":"f012848fbb8930df033823968e6245c8d1d179a38aea509e9dd777a43ece6590"},{"bytes":9117,"name":"publication.txt","sha256":"7ad083134eefa95e6910890db6e0259ea45f4ed959d2c5e67c503cac7bcbe0c9"},{"bytes":2893,"name":"manifest.json","sha256":"27f0b789aee503e776c59db4e22578d63c632474f51f8e68a08627313961d7ba"},{"bytes":89,"name":"manifest.sig","sha256":"373811f0eacdf15a200e15c353d54a555e4782e8fc8750955fe2eb97289e91fb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"290faa0fcb1b99c16712360cd7f709eeed16327fef66ea9a6ae4eb0c5dd8e956"}],"publication_id":"OT-2026-000077559"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077559
OpenTechnical

OT-2026-000077559

Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
7ad083134eefa95e6910890db6e0259ea45f4ed959d2c5e67c503cac7bcbe0c9

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077559, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077559.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077559" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077559" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077559 Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077559 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077559 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077559 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077559", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1341 }, "figures": [], "files": [ { "bytes": 20142, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6815932070f1991d9548089c43d3260d1a815f607236a222061938de681a57d2" }, { "bytes": 9459, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f012848fbb8930df033823968e6245c8d1d179a38aea509e9dd777a43ece6590" }, { "bytes": 9117, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7ad083134eefa95e6910890db6e0259ea45f4ed959d2c5e67c503cac7bcbe0c9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077559/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077559", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7fc3-aade-6244aebd3a4c" } qfVT6EnLr4IBM16GUWxdS1AEbKDx/3mGneBmOEGPfxUdfsh9ig/J0fzQP5a2keaG1+C1MvNrsIGAc2R92FJ7BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qfVT6EnLr4IBM16GUWxdS1AEbKDx/3mGneBmOEGPfxUdfsh9ig/J0fzQP5a2keaG1+C1MvNrsIGAc2R92FJ7BQ== {"files":[{"bytes":14983,"name":"index.html","sha256":"c48bba1874106ea2a940bc0654ed9625e35c8c7b37a70681425c36c9e7f4fd49"},{"bytes":5214,"name":"publication.md","sha256":"e8c3c43b3b87daa3534a54cb290ba906b1c3f3f172b970b432e33f80004da965"},{"bytes":4949,"name":"publication.txt","sha256":"73721d4975fd96fc19588098e4fe1f477bfaadb6e3d94aa63b19bf025426fa2a"},{"bytes":2682,"name":"manifest.json","sha256":"fb5b0ac112c0032cd9ceca5a8f400962422d7cc4982c0669fc860d1497880349"},{"bytes":89,"name":"manifest.sig","sha256":"713cec9daa0041ae86aa63d6233c7cc5fede1f08e7db49f0644caa16fc5498c1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"786b0171e25ba83ce7e50a8d2919d4fd1daddc9950c0cebca17e7d8782c8f778"}],"publication_id":"OT-2026-000077560"} Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down - OpenTechnical OT-2026-000077560
OpenTechnical

OT-2026-000077560

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
73721d4975fd96fc19588098e4fe1f477bfaadb6e3d94aa63b19bf025426fa2a

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077560, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077560.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077560" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077560" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077560 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077560 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077560 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077560 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077560", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 669 }, "figures": [], "files": [ { "bytes": 14983, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c48bba1874106ea2a940bc0654ed9625e35c8c7b37a70681425c36c9e7f4fd49" }, { "bytes": 5214, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e8c3c43b3b87daa3534a54cb290ba906b1c3f3f172b970b432e33f80004da965" }, { "bytes": 4949, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "73721d4975fd96fc19588098e4fe1f477bfaadb6e3d94aa63b19bf025426fa2a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077560/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077560", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ece-7bfb-8349-71271988b887" } 9XOvgLZspNBXXj5RDFoceWIEkgp3rLwiFWIWatqRiqTObbMNNozAztqLMmOuO/tEYbBLlnVKKUbaVC8xWsdPAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9XOvgLZspNBXXj5RDFoceWIEkgp3rLwiFWIWatqRiqTObbMNNozAztqLMmOuO/tEYbBLlnVKKUbaVC8xWsdPAw== {"files":[{"bytes":19561,"name":"index.html","sha256":"dabd0e1ebc7e1992362b90c1e4665cfbffbb55c62df46ee10ec0e643660e7e31"},{"bytes":8953,"name":"publication.md","sha256":"5ba1271be8d4a19b97c50ff5571809f1fe3274ab7f0e1c8f44ec002fc8d64ac5"},{"bytes":8636,"name":"publication.txt","sha256":"a1d394b004e043770b36c7631378f5025db849614cedcc71ce359fd40076ea76"},{"bytes":2862,"name":"manifest.json","sha256":"9825713f583de223ff1873ba7bdc0edf7c69184b4124b683bbd9a9b92b778d54"},{"bytes":89,"name":"manifest.sig","sha256":"9d7661045a3fcd105c493b49c1097813f308c4beaeed216ea8db5cc8fba8693c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d4384e11de8b2860c4e1ab18a0a13fce15c76be55ec23ac286cf4b14c7dc751d"}],"publication_id":"OT-2026-000077561"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077561
OpenTechnical

OT-2026-000077561

Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a1d394b004e043770b36c7631378f5025db849614cedcc71ce359fd40076ea76

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077561, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077561.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077561" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077561" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077561 Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077561 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077561 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077561 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077562

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2c1301a330e079c971e3e1dada6e3ddc94b9ba13e62eb9f4f6d654993ddca107

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077562, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077562.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077562" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077562" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077562 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077562 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077562 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077562 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077563

Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
24bcc7cddda94c482fa464b08aa7ee8e85a5a331b893ddc895245b65b28e986b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077563, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077563.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077563" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077563" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077563 Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077563 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077563 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077563 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077563", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1376 }, "figures": [], "files": [ { "bytes": 20399, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "23f3f75f724ecc7b8358a24527a1b7d08c4e5e482b1c35db501cea7f7e03c5c4" }, { "bytes": 9673, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ab67b04f0efa6f7c364530f8fb1b2c12d1429e30c2159acb8fa34ccae81abdbd" }, { "bytes": 9331, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "24bcc7cddda94c482fa464b08aa7ee8e85a5a331b893ddc895245b65b28e986b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077563/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077563", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7bd9-8859-1f79609b575e" } wL2THeFT7cZkLUxwGTFQg7iVIDAJ6O/u0V8rpbvZlyLHUQ4gDujqYLTM8TfDDGb/NFfXp1urfAdwpFbDAmR8CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wL2THeFT7cZkLUxwGTFQg7iVIDAJ6O/u0V8rpbvZlyLHUQ4gDujqYLTM8TfDDGb/NFfXp1urfAdwpFbDAmR8CA== {"files":[{"bytes":15538,"name":"index.html","sha256":"3c62cd40efb57ce39ac1618090ffc8fb15afe94eb67cdc10bab010023a78c1e3"},{"bytes":5722,"name":"publication.md","sha256":"e06871271f35b0d34e0dd895e0733c1e03530b33bb3ca736752255157f2e2d6a"},{"bytes":5434,"name":"publication.txt","sha256":"32fd8b124e8b2b7f0119f9ce793b65761fd78fc45c6d774288bf234c11d86ac5"},{"bytes":2712,"name":"manifest.json","sha256":"a8713132fa5635963bb836d5a816d58f617ac7ed1b0d4ad60925b6bea6fc6b2d"},{"bytes":89,"name":"manifest.sig","sha256":"5fce1c2d8915a07efd77a30325c48dddc2a5b85b1366ad6e22735e339dee52d0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8a461b5487d0fa75201279539f300cd44c45b7fca0051dffee8d6fac87239121"}],"publication_id":"OT-2026-000077564"} Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077564
OpenTechnical

OT-2026-000077564

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
32fd8b124e8b2b7f0119f9ce793b65761fd78fc45c6d774288bf234c11d86ac5

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077564, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077564.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077564" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077564" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077564 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077564 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077564 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077564 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077564", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 740 }, "figures": [], "files": [ { "bytes": 15538, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3c62cd40efb57ce39ac1618090ffc8fb15afe94eb67cdc10bab010023a78c1e3" }, { "bytes": 5722, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e06871271f35b0d34e0dd895e0733c1e03530b33bb3ca736752255157f2e2d6a" }, { "bytes": 5434, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "32fd8b124e8b2b7f0119f9ce793b65761fd78fc45c6d774288bf234c11d86ac5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077564/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077564", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7b64-8c30-e52d218a3c5a" } 0ktiJXTQsgVdzA1f4qIOAFoKf6AezW1DJ38umLlZ5aBIG5glLu2TYdOchcER4nnJnmY3UH6scv8Rt6WMDpugAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0ktiJXTQsgVdzA1f4qIOAFoKf6AezW1DJ38umLlZ5aBIG5glLu2TYdOchcER4nnJnmY3UH6scv8Rt6WMDpugAw== {"files":[{"bytes":20146,"name":"index.html","sha256":"43938f198ff808e30cafee0d77ab06344558460876018456b4e8ac6a483f59d3"},{"bytes":9463,"name":"publication.md","sha256":"d0cc1f8f847d269dc232feea7b852392467761a5fe1f7bd8882566712207c8f3"},{"bytes":9121,"name":"publication.txt","sha256":"6620013ec50a5c2270c7d95877c66b44d802d8ec683fb765bda96270aef9f12d"},{"bytes":2893,"name":"manifest.json","sha256":"e9197d47d4750da58ea2d1fc10e872032c4410de565f22b74f6b47685d1e55db"},{"bytes":89,"name":"manifest.sig","sha256":"e325a62df96bdaf2371322ce2ddc10e2a627f1cf7a0e61bef9a182621e24b5f2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"41e68e2f9d113117fb5be92f3282089f856f6a6f8d9c6d03d58f39d0f12f7d14"}],"publication_id":"OT-2026-000077565"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077565
OpenTechnical

OT-2026-000077565

Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6620013ec50a5c2270c7d95877c66b44d802d8ec683fb765bda96270aef9f12d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077565, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077565.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077565" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077565" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077565 Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077565 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077565 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077565 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077565", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1341 }, "figures": [], "files": [ { "bytes": 20146, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "43938f198ff808e30cafee0d77ab06344558460876018456b4e8ac6a483f59d3" }, { "bytes": 9463, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d0cc1f8f847d269dc232feea7b852392467761a5fe1f7bd8882566712207c8f3" }, { "bytes": 9121, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6620013ec50a5c2270c7d95877c66b44d802d8ec683fb765bda96270aef9f12d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077565/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077565", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7119-a177-18e3ae39edbc" } 0J61xPg/xxMKeq/eCql+6Ohm0H3ZH6YoJ7g2M6DpsE7+Jgyr5mtU+41o7k5cPiL8gU/lQotjXqoQHMkNgGBWDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0J61xPg/xxMKeq/eCql+6Ohm0H3ZH6YoJ7g2M6DpsE7+Jgyr5mtU+41o7k5cPiL8gU/lQotjXqoQHMkNgGBWDA== {"files":[{"bytes":14984,"name":"index.html","sha256":"f947ecbd57c9623af361fd22027268726c51608d1f0e25969d0b26d38bcfb1ce"},{"bytes":5215,"name":"publication.md","sha256":"466cdfdce30b6887aef5056b358372ddf4ef190d300736a4426205e15004d7ec"},{"bytes":4950,"name":"publication.txt","sha256":"fbe38858557c594592082f0f21b290d0f0f58fc63706f3eda9ea5f70f5b28562"},{"bytes":2682,"name":"manifest.json","sha256":"63a2664471a5594f627f8ffa86145104cbb8eb39d7ef539ba92187a8dbedddf8"},{"bytes":89,"name":"manifest.sig","sha256":"7fddc3a0b180fe8bf08e1d052a1b099c5073f52a632074bb5a8dd8d159ef5b9e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a8c10bedf3725e94afbb52a3cafd7ea60de407cc86078bcb1be4ca71549c082a"}],"publication_id":"OT-2026-000077566"} Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down - OpenTechnical OT-2026-000077566
OpenTechnical

OT-2026-000077566

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
fbe38858557c594592082f0f21b290d0f0f58fc63706f3eda9ea5f70f5b28562

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077566, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077566.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077566" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077566" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077566 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077566 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077566 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077566 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077566", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 669 }, "figures": [], "files": [ { "bytes": 14984, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f947ecbd57c9623af361fd22027268726c51608d1f0e25969d0b26d38bcfb1ce" }, { "bytes": 5215, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "466cdfdce30b6887aef5056b358372ddf4ef190d300736a4426205e15004d7ec" }, { "bytes": 4950, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fbe38858557c594592082f0f21b290d0f0f58fc63706f3eda9ea5f70f5b28562" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077566/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077566", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ece-7f1e-862a-1c2f3675741c" } LrtIrXO3HYkRtgwXPr5HuBM2xQ0PRwocW9tctEJUISa2xv65XSaix6yAH7dhm5w+AvnppsTBsLDUECCpbtuZAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LrtIrXO3HYkRtgwXPr5HuBM2xQ0PRwocW9tctEJUISa2xv65XSaix6yAH7dhm5w+AvnppsTBsLDUECCpbtuZAg== {"files":[{"bytes":19750,"name":"index.html","sha256":"7813751cc8e2331e3b1ebb9f66f62013a8d29cc6b0a4fbcd73bed1b7b04af05e"},{"bytes":9110,"name":"publication.md","sha256":"f14f628ea8aba6b79cc83313bb5ba32f158f68f357ebef25e2ca0b230871fcbe"},{"bytes":8803,"name":"publication.txt","sha256":"70691ce981f7bca30cde351accad008253f5b7e8bc78f1ccda982feef7406ca8"},{"bytes":2841,"name":"manifest.json","sha256":"081c071cbabdf2949f998c92405af4e0f0da2c7e8416e31d4f5efa15a91a27f6"},{"bytes":89,"name":"manifest.sig","sha256":"fa26dfabed741076e40c24866ca3fea4ed909a63832716b934d27eb59e8addab"},{"bytes":227,"name":"manifest.sig.txt","sha256":"035d6e53a78efefcfd1b6205273e4ee69ecc1d9a3bbc4d550dd792edb7b2cca5"}],"publication_id":"OT-2026-000077567"} Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077567
OpenTechnical

OT-2026-000077567

Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
70691ce981f7bca30cde351accad008253f5b7e8bc78f1ccda982feef7406ca8

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077567, “Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077567.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077567" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077567" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077567 Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077567 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077567 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077567 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077568

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3d35922c5061e012a09779e523cebcacc5616e132ed4aef9c2ebcc223e581037

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077568, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077568.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077568" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077568" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077568 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077568 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077568 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077568 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077569

Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b132d47d5ffbe8d07a2fdd430bcc5446959461ead40e771e137a4e9ef331267f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077569, “Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077569.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077569" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077569" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077569 Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077569 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077569 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077569 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077570

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4b521a1e03605646b0393bcc9dc18e35155a298beb5acaadd27c017b22d1fe21

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077570, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077570.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077570" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077570" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077570 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077570 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077570 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077570 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077570", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 740 }, "figures": [], "files": [ { "bytes": 15539, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d47439b6933778262c823a2c33dc5185ffe78aa9048bae390efb4adef2b38caa" }, { "bytes": 5723, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "188faedd506856c6efeb79b427a31234927cb2a252bb0743bcbdf0845c7713d7" }, { "bytes": 5435, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4b521a1e03605646b0393bcc9dc18e35155a298beb5acaadd27c017b22d1fe21" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077570/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077570", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7f12-aaab-26f8b58e07f6" } +NzWn5KT5xZ234NCPQ6Q2AXcV3DKlTCoTYH7z7qYqB9VaoByl8kJoa19kIIhP9eQe8KhC+/d9qX+EfN48TEoDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +NzWn5KT5xZ234NCPQ6Q2AXcV3DKlTCoTYH7z7qYqB9VaoByl8kJoa19kIIhP9eQe8KhC+/d9qX+EfN48TEoDQ== {"files":[{"bytes":20335,"name":"index.html","sha256":"96c495f00b44b166d9be4432006be26d7ea00c2993d0fe595d83168a80cc63f9"},{"bytes":9620,"name":"publication.md","sha256":"649e5c6f2588e6614eaf9db2c8ffab449055c7fd49d43f5f15281435fd2a530b"},{"bytes":9288,"name":"publication.txt","sha256":"16d8327886fb4ddd7fee622b551c41455a403fb2166cf7d8ad5f6846e217c351"},{"bytes":2872,"name":"manifest.json","sha256":"9a9a8891bee32f7b07977a5360d4050773dd3b8883e9be20178386274e3f4fbf"},{"bytes":89,"name":"manifest.sig","sha256":"69b8b80a8710ca2717307abe472159ae36c493f7d1a8eb18917b87faf890eb67"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e6660b5b7bf1ea71fd20549cb568d5f0fcbbbc6e90f4a3ba98bf7fa62f5263f7"}],"publication_id":"OT-2026-000077571"} Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077571
OpenTechnical

OT-2026-000077571

Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
16d8327886fb4ddd7fee622b551c41455a403fb2166cf7d8ad5f6846e217c351

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077571, “Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077571.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077571" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077571" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077571 Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077571 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077571 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077571 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077571", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1381 }, "figures": [], "files": [ { "bytes": 20335, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "96c495f00b44b166d9be4432006be26d7ea00c2993d0fe595d83168a80cc63f9" }, { "bytes": 9620, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "649e5c6f2588e6614eaf9db2c8ffab449055c7fd49d43f5f15281435fd2a530b" }, { "bytes": 9288, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "16d8327886fb4ddd7fee622b551c41455a403fb2166cf7d8ad5f6846e217c351" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077571/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077571", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-72cc-9cb9-82d719ffcfb6" } sfTxo/j/8iP1dB3MCtcSaqP0ZRLGimdJCQ65ulWDLUUr+cQz9A70cIEZ06Et/WlN340+yeZe+OkTUol0LbjHBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: sfTxo/j/8iP1dB3MCtcSaqP0ZRLGimdJCQ65ulWDLUUr+cQz9A70cIEZ06Et/WlN340+yeZe+OkTUol0LbjHBg== {"files":[{"bytes":14988,"name":"index.html","sha256":"5fce2bb3c0a3789f604b7cd9f90ce8cf2b7b05bf4bd2542d6e02b7eb78e2c12a"},{"bytes":5219,"name":"publication.md","sha256":"ac7b145c5c58049ab3f961dd9696ccf08468b2b8c45cb356a9bb788d14f85692"},{"bytes":4954,"name":"publication.txt","sha256":"55df0997e37602bc6f5fd67ba06d10df1711814b69cd0ec0c4b56fb419b74717"},{"bytes":2682,"name":"manifest.json","sha256":"73e42d7f57fdecbd2caebe5d8d4e60e365cc3447755c36e72380da2d990574f2"},{"bytes":89,"name":"manifest.sig","sha256":"749f32d51215a5e5f061a93b2f795c1d290f72a014376cc8f7a34a13cebe2841"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fcfe2cd639380e9ec6271754f56ac5c800d060a923466d119acebc38321cf00d"}],"publication_id":"OT-2026-000077572"} Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down - OpenTechnical OT-2026-000077572
OpenTechnical

OT-2026-000077572

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
55df0997e37602bc6f5fd67ba06d10df1711814b69cd0ec0c4b56fb419b74717

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077572, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077572.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077572" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077572" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077572 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077572 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077572 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077572 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077572", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 669 }, "figures": [], "files": [ { "bytes": 14988, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5fce2bb3c0a3789f604b7cd9f90ce8cf2b7b05bf4bd2542d6e02b7eb78e2c12a" }, { "bytes": 5219, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ac7b145c5c58049ab3f961dd9696ccf08468b2b8c45cb356a9bb788d14f85692" }, { "bytes": 4954, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "55df0997e37602bc6f5fd67ba06d10df1711814b69cd0ec0c4b56fb419b74717" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077572/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077572", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ece-7f81-8ae9-a8479abce046" } zwTN3uX/dQlnXGG99R34Q44LKGbpFIlTr4WpJuOU1Rkal48aKQiTFqC8OsMX5r3LN6WaXBNaDU+dIClzn8VCAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zwTN3uX/dQlnXGG99R34Q44LKGbpFIlTr4WpJuOU1Rkal48aKQiTFqC8OsMX5r3LN6WaXBNaDU+dIClzn8VCAg== {"files":[{"bytes":19696,"name":"index.html","sha256":"8535b45642889e4061ed297f7102ae9f96e346d2cc94047389de1fddbdf0b032"},{"bytes":9056,"name":"publication.md","sha256":"225169806db7a93158d6b74ec0e80b98b49f0ad10a3937f69bb4b07bc3500db8"},{"bytes":8749,"name":"publication.txt","sha256":"5e0f8ea4e2cdfe7fcefa19671f04a4c9406ca95af6fee4a277712f6688e35220"},{"bytes":2841,"name":"manifest.json","sha256":"96cf550a815b413c2563b65b21582f290c2890b579e43ca548c7c96860ac5fbf"},{"bytes":89,"name":"manifest.sig","sha256":"e75d1cfe23ecfbbc350eb38c5b9fffa5a72cb7c689d7c418e4f185aa91a29eef"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a2605f7898ec4de48591f59d9fdfa48978f835888635ffe00dba8e9e896e05ca"}],"publication_id":"OT-2026-000077573"} Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077573
OpenTechnical

OT-2026-000077573

Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
5e0f8ea4e2cdfe7fcefa19671f04a4c9406ca95af6fee4a277712f6688e35220

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077573, “Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077573.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077573" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077573" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077573 Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077573 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077573 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077573 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077574

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
acb5c21c89a1a6b4ceb01e6bdf565fb02246f9adc5a4b56ff5e9d4d442b2fb79

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077574, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077574.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077574" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077574" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077574 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077574 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077574 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077574 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077575

Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
eea5d88c339a744624c734ecd36bb191245e324c2bd64569ff1228e35d722524

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077575, “Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077575.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077575" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077575" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077575 Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077575 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077575 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077575 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077576

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
86c2a1bb8784ac9b2e08131404f12e47dff0a388a4c39d6bac306d3d6cd45bdc

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077576, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077576.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077576" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077576" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077576 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077576 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077576 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077576 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077576", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 740 }, "figures": [], "files": [ { "bytes": 15543, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "578889870ce87082940fe0b47190af7dfcd5fa608d378d81250332d73568103a" }, { "bytes": 5727, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d4ec771d2dfc9d48bfceb8f7fe05a8e12d71f98ae329751a0a6bb972135c785e" }, { "bytes": 5439, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "86c2a1bb8784ac9b2e08131404f12e47dff0a388a4c39d6bac306d3d6cd45bdc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077576/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077576", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-787d-a69a-f94a59ec3b8a" } pf9cH+rzm7A0dhqH30oa6eQyxhoNbN1LazdLWV8Vk3oHIkfCzv4vObj2SI7yJUVyGbtVGYc0JHCw85+fdwPrAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pf9cH+rzm7A0dhqH30oa6eQyxhoNbN1LazdLWV8Vk3oHIkfCzv4vObj2SI7yJUVyGbtVGYc0JHCw85+fdwPrAw== {"files":[{"bytes":20281,"name":"index.html","sha256":"5f76c7842ae74935b292599ff0c964317182b4de44d2eeec7581c449d5b2dd59"},{"bytes":9566,"name":"publication.md","sha256":"00508f89e540f9bc774c8a5fea7a3e206d54e98bacb918b537bba10dcdea9719"},{"bytes":9234,"name":"publication.txt","sha256":"e23aa778a4d9ffd415162a0c1ff9f6a29e83ef82bde44afec78ad8e5ce2b0a52"},{"bytes":2872,"name":"manifest.json","sha256":"74189c9e42a31a891e8f3755eb0c836a1eac86ad405dc739bfe661006a138aa1"},{"bytes":89,"name":"manifest.sig","sha256":"78e36c6dceb750cc1cc4cf060a068a12b43071ad5e21da83f9dafda0144c72d0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a6a59bfca1ec2ed98efc0f8710a9636ceb9d76faba4deedde675fb4601cede2b"}],"publication_id":"OT-2026-000077577"} Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077577
OpenTechnical

OT-2026-000077577

Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
e23aa778a4d9ffd415162a0c1ff9f6a29e83ef82bde44afec78ad8e5ce2b0a52

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077577, “Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077577.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077577" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077577" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077577 Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077577 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077577 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077577 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077577", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1366 }, "figures": [], "files": [ { "bytes": 20281, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5f76c7842ae74935b292599ff0c964317182b4de44d2eeec7581c449d5b2dd59" }, { "bytes": 9566, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "00508f89e540f9bc774c8a5fea7a3e206d54e98bacb918b537bba10dcdea9719" }, { "bytes": 9234, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e23aa778a4d9ffd415162a0c1ff9f6a29e83ef82bde44afec78ad8e5ce2b0a52" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077577/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077577", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7af5-87cd-6ad2916cf260" } 6Zm7b14nWAXIXdYu+entVEeoIi0ULA7HP75YNHuvLzjdU9f5gz46HYmpJg3FcewWDeyjSu0BGh1OAt5s6MMsDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6Zm7b14nWAXIXdYu+entVEeoIi0ULA7HP75YNHuvLzjdU9f5gz46HYmpJg3FcewWDeyjSu0BGh1OAt5s6MMsDQ== {"files":[{"bytes":14995,"name":"index.html","sha256":"df306dc2a42105929f7e76c4e52901ae2f067bb0cfb1df4724f13ca2da340a8c"},{"bytes":5222,"name":"publication.md","sha256":"c8185497ba2b0377fbb65b7a530eef7c8bfd40c07821659dade974072a2f1b93"},{"bytes":4955,"name":"publication.txt","sha256":"8bedae7fa58f6c897f460733f273ecfb05830319444c4ba89613cde2dff5f2c5"},{"bytes":2684,"name":"manifest.json","sha256":"b8b6decae294bf368c8d6dea2940f85a790cd30f4e16aec8723b643f89d6f0c2"},{"bytes":89,"name":"manifest.sig","sha256":"243201da9fa080c16f2c817b1bdcc2a7b5df5077fe00e7b79af28d766a4aba54"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c13fcf084b4cd1eca6b290cc266d54e54198e5fe78a5534d9643060331bd0ec1"}],"publication_id":"OT-2026-000077578"} Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down - OpenTechnical OT-2026-000077578
OpenTechnical

OT-2026-000077578

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
8bedae7fa58f6c897f460733f273ecfb05830319444c4ba89613cde2dff5f2c5

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077578, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077578.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077578" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077578" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077578 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077578 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077578 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077578 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077578", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 669 }, "figures": [], "files": [ { "bytes": 14995, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "df306dc2a42105929f7e76c4e52901ae2f067bb0cfb1df4724f13ca2da340a8c" }, { "bytes": 5222, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c8185497ba2b0377fbb65b7a530eef7c8bfd40c07821659dade974072a2f1b93" }, { "bytes": 4955, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8bedae7fa58f6c897f460733f273ecfb05830319444c4ba89613cde2dff5f2c5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077578/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077578", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ece-770b-be14-a34849d4cc87" } IHHel8XymyKSfRuMg4iGNPBzLMKzdgof/KOQJ2kIyDsqQrgUaRZsQNKGBKFF6FrNIem0NMzN3r7ulkZwGY+0Ag== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: IHHel8XymyKSfRuMg4iGNPBzLMKzdgof/KOQJ2kIyDsqQrgUaRZsQNKGBKFF6FrNIem0NMzN3r7ulkZwGY+0Ag== {"files":[{"bytes":19450,"name":"index.html","sha256":"c836b4d8fd146f14d10f57a8a5b8fe64b4fe802b37311ea536b7d5fbe33e0254"},{"bytes":8858,"name":"publication.md","sha256":"2c4a9bce4c314d3bc1bdae73bd8caa6cdc55fda4ec22395c8ec16fe8529ebcc6"},{"bytes":8549,"name":"publication.txt","sha256":"d301bf4f51bb5289d7ab35bd3e5a00a6b0d266ca5d6f552100134a3b7a9f0776"},{"bytes":2854,"name":"manifest.json","sha256":"5cbeb9fb0fc730248ff7394887d8eaceb54c9f60a892b0b32441cc899a7ec546"},{"bytes":89,"name":"manifest.sig","sha256":"2974d7c974a219ee477cba7edac9eb82771c7e60034137a0b5eb1d85f839ba5a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"57ae21546e16c26bd386d42d9e0647f7e454191d4bd23b3203d4852a747e7b77"}],"publication_id":"OT-2026-000077579"} Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077579
OpenTechnical

OT-2026-000077579

Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d301bf4f51bb5289d7ab35bd3e5a00a6b0d266ca5d6f552100134a3b7a9f0776

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077579, “Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077579.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077579" title: "Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077579" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077579 Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077579 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077579 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077579 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077580

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7cdeca94cca44e0d5ca6b4655c75e82c7c33723e01a5aec240222ac46ba686be

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077580, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077580.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077580" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077580" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077580 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077580 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077580 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077580 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077581

Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
cedc14c097090ae22b9944369fc2072a43bdfae04d364a520001379f0162b889

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077581, “Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077581.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077581" title: "Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077581" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077581 Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077581 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077581 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077581 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077581", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1364 }, "figures": [], "files": [ { "bytes": 20288, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c521c3559a7678144f4c8923cd0e19b037c4e451b8323a2be237e5dcc978f5a7" }, { "bytes": 9578, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "068dd4aeea1e928d69134967d89d012ac9570f835381c2d6fa25872210d78322" }, { "bytes": 9244, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cedc14c097090ae22b9944369fc2072a43bdfae04d364a520001379f0162b889" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077581/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077581", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7abf-9a2d-d603e70ea928" } gOhVZm/b0loFdZeAhkCTogWaNfqakOTpZ054lNkVQsIhkFIvyi7W3uH/C3hfA7AcN0yXMnKsE3WqikW2NHPYDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: gOhVZm/b0loFdZeAhkCTogWaNfqakOTpZ054lNkVQsIhkFIvyi7W3uH/C3hfA7AcN0yXMnKsE3WqikW2NHPYDA== {"files":[{"bytes":15550,"name":"index.html","sha256":"9c5467452182fc1c4a540f4b1b5bf37e46be13d44d9f41af5deeb990afe55381"},{"bytes":5730,"name":"publication.md","sha256":"735556d480a3ceab465e3dc11dca559b5de898c5bde457ffb810965c4c8f39bd"},{"bytes":5440,"name":"publication.txt","sha256":"6867c7b59948a16b78c26ddcdb6e996866b4a4ddd5e3a47c511bf1e3823b8cf3"},{"bytes":2714,"name":"manifest.json","sha256":"bdbf2649948c665b61be80d65a9c3c326463b9a0b87fd70e34ca6447c3636632"},{"bytes":89,"name":"manifest.sig","sha256":"a2dde167cf05809d52a62adb3b9d232f01a9f01f9b36100e129c7ed1e4f2baba"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1514b1497b85516229ff8542c79153acbcb97d892df24c9ca7f7af6f94a4857e"}],"publication_id":"OT-2026-000077582"} Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077582
OpenTechnical

OT-2026-000077582

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
6867c7b59948a16b78c26ddcdb6e996866b4a4ddd5e3a47c511bf1e3823b8cf3

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077582, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077582.

To cite specific content, add the paragraph or figure numbers.

Terms

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--- publication_id: "OT-2026-000077582" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077582" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077582 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077582 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077582 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077582 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077582", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 740 }, "figures": [], "files": [ { "bytes": 15550, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9c5467452182fc1c4a540f4b1b5bf37e46be13d44d9f41af5deeb990afe55381" }, { "bytes": 5730, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "735556d480a3ceab465e3dc11dca559b5de898c5bde457ffb810965c4c8f39bd" }, { "bytes": 5440, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6867c7b59948a16b78c26ddcdb6e996866b4a4ddd5e3a47c511bf1e3823b8cf3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077582/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077582", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7ca8-a707-12219df9fd35" } 0bQ3ZrDxauf6o+A1zdRdXFv+g7+d7FleFsuJ/RgG4Ll2gsGxc5PoYUKWWsciotKvxl08FAVqx2xymWZYLTSfBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0bQ3ZrDxauf6o+A1zdRdXFv+g7+d7FleFsuJ/RgG4Ll2gsGxc5PoYUKWWsciotKvxl08FAVqx2xymWZYLTSfBQ== {"files":[{"bytes":20035,"name":"index.html","sha256":"817c517f66e2167f2bb74ea61444e2852826df9c1d337b464020c9f928358fb1"},{"bytes":9368,"name":"publication.md","sha256":"b5c8e6ac28f23eeb26fdc4a3b0ab9502ff527c216b4355cd7b243b480ed116ae"},{"bytes":9034,"name":"publication.txt","sha256":"abdcbc38d1bd9acde70a8cebdba9eec5d741dcf67610c0d26b65b923752f9396"},{"bytes":2885,"name":"manifest.json","sha256":"6a7e5e22fbd85ff9f07f7410561317a3dd3e7e0dad05f14a5c8bcc1d9f7e4e81"},{"bytes":89,"name":"manifest.sig","sha256":"d4800ae3e4dff246e40a53e2bec96813b599b489bb17819fc9fbb11272e68373"},{"bytes":227,"name":"manifest.sig.txt","sha256":"71c4797aa9174d65453a34453a663a0d150da6169a544406fbf289a48c433663"}],"publication_id":"OT-2026-000077583"} Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077583
OpenTechnical

OT-2026-000077583

Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
abdcbc38d1bd9acde70a8cebdba9eec5d741dcf67610c0d26b65b923752f9396

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077583, “Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077583.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077583" title: "Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077583" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077583 Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077583 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077583 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077583 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077583", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1329 }, "figures": [], "files": [ { "bytes": 20035, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "817c517f66e2167f2bb74ea61444e2852826df9c1d337b464020c9f928358fb1" }, { "bytes": 9368, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b5c8e6ac28f23eeb26fdc4a3b0ab9502ff527c216b4355cd7b243b480ed116ae" }, { "bytes": 9034, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "abdcbc38d1bd9acde70a8cebdba9eec5d741dcf67610c0d26b65b923752f9396" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077583/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077583", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7b0e-a72a-0f1825c5a2f4" } OuC7LUKkqqInVJFfF9xKg0RJFC1dGMMJ5b5mN46yfI1B3MwN3W3nLuRXm6qssHUGaglU0fsXldC9dCQd+7xzDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OuC7LUKkqqInVJFfF9xKg0RJFC1dGMMJ5b5mN46yfI1B3MwN3W3nLuRXm6qssHUGaglU0fsXldC9dCQd+7xzDg== {"files":[{"bytes":14996,"name":"index.html","sha256":"bead06423eeb2c27c765dcad3c7b66e800095cbbcfa22dafee5e7da17a0db5f7"},{"bytes":5223,"name":"publication.md","sha256":"aebdfcb61a1d57504b229f447747a6a7f3cd3a47ab47a894af0a6f181ee3d450"},{"bytes":4956,"name":"publication.txt","sha256":"72a583be0f5eaa57a612d92f2761865929e130fbf8c8d4b966af64fa7c999b5b"},{"bytes":2684,"name":"manifest.json","sha256":"ce97b3895dc1212aedc6a985618e3123fdaf70eab2a76b1b966d82b9acebb07f"},{"bytes":89,"name":"manifest.sig","sha256":"83e84ec14785b816a9ee631a90bb2a97b521b27ed10fe7bef9e39852f9b271f6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"078bf0a788a10513e098a5f0584714532b2a5c92e17859a080f2297373de2a47"}],"publication_id":"OT-2026-000077584"} Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down - OpenTechnical OT-2026-000077584
OpenTechnical

OT-2026-000077584

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
72a583be0f5eaa57a612d92f2761865929e130fbf8c8d4b966af64fa7c999b5b

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077584, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077584.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077584" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077584" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077584 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077584 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077584 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077584 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077584", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 669 }, "figures": [], "files": [ { "bytes": 14996, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bead06423eeb2c27c765dcad3c7b66e800095cbbcfa22dafee5e7da17a0db5f7" }, { "bytes": 5223, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "aebdfcb61a1d57504b229f447747a6a7f3cd3a47ab47a894af0a6f181ee3d450" }, { "bytes": 4956, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "72a583be0f5eaa57a612d92f2761865929e130fbf8c8d4b966af64fa7c999b5b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077584/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077584", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ece-71e8-aabc-837e7bc24dfd" } F6ior8qp52dLGUyQ3n3mUO54uJCJH0y8TZQKlNnvi3XNFltGZGc5NaudpHlwTLqP3gdSGBieix+9d623Zx1QBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: F6ior8qp52dLGUyQ3n3mUO54uJCJH0y8TZQKlNnvi3XNFltGZGc5NaudpHlwTLqP3gdSGBieix+9d623Zx1QBg== {"files":[{"bytes":19450,"name":"index.html","sha256":"eacf0f7e665f693e18e3f09c026751bd8422ab9df0813421eb9050043b90781d"},{"bytes":8858,"name":"publication.md","sha256":"7d2c1bc9f7bcc8abaed12b3e2d7b53270bc085bda1a5d6b32959e2389c9b129c"},{"bytes":8549,"name":"publication.txt","sha256":"02617d2dab34d82d4f8614f500f3e8375538aa1634528d37ef363265fbab767f"},{"bytes":2854,"name":"manifest.json","sha256":"0a21bc247a3d9c2eafe6a99c7ecb03e3d54d7ef29bc908d65fcdbda7879076c3"},{"bytes":89,"name":"manifest.sig","sha256":"531b58eb8383a93e54136995c49985be12b4080b8e9646668d6512322d009013"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fdaef7da363b0575a991f3931612ea3a7ca1a15140a80f18dcc2f47c9cac983c"}],"publication_id":"OT-2026-000077585"} Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077585
OpenTechnical

OT-2026-000077585

Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
02617d2dab34d82d4f8614f500f3e8375538aa1634528d37ef363265fbab767f

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077585, “Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077585.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077585" title: "Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077585" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077585 Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077585 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077585 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077585 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077586

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a37be6ed05c2ba8520e203932bbb6aadcc236cd5c89e9c0445fef145086139df

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077586, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077586.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077586" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077586" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077586 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077586 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077586 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077586 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077587

Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
bb399285acbfa15155411279cbd5bf511293b35622c9e02f387a35fc4fc5741b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077587, “Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077587.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077587" title: "Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077587" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077587 Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077587 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077587 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077587 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077587", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1364 }, "figures": [], "files": [ { "bytes": 20288, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bf2c3dbfac91590c63966101c46b8923b584c53feb8e91f15fbce5bb356a64e6" }, { "bytes": 9578, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b1d7569df5a644926c80e1f38dfa3c7fa5c5f0c74ebd9b61f10218b14e0ea898" }, { "bytes": 9244, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bb399285acbfa15155411279cbd5bf511293b35622c9e02f387a35fc4fc5741b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077587/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077587", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7ff7-8c30-77511bbbe39f" } 8M0Jd75BOdnVZG6A5U4YiPbrGpjPjx4VTIXGJnLJ9ral4oHdq6hcM2vkaMhm7OiDYbgepmwrV9m6xKr27ERVDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8M0Jd75BOdnVZG6A5U4YiPbrGpjPjx4VTIXGJnLJ9ral4oHdq6hcM2vkaMhm7OiDYbgepmwrV9m6xKr27ERVDQ== {"files":[{"bytes":15551,"name":"index.html","sha256":"a397e7298c4d5c0ca9029b6ad973911707f8ab3f2246fef42614d7e0dfd0601f"},{"bytes":5731,"name":"publication.md","sha256":"239f1c1a56c1e66732a0eaf8bbf5d04e0e69b70df847999e95a6522f7acd79bf"},{"bytes":5441,"name":"publication.txt","sha256":"8e50436a653193a5bc67d2f899aa3aa5524e9e27ad596d7edd63ad059d5dbae8"},{"bytes":2714,"name":"manifest.json","sha256":"0c76f5a816638c867569a99abea2151a16a3f839816e19dc80af688835b7484a"},{"bytes":89,"name":"manifest.sig","sha256":"a7d3b15ca2f962817c319fa2aa0c6ebeb134ee0597102bb165a5dc2aca2c6a33"},{"bytes":227,"name":"manifest.sig.txt","sha256":"abb2dd5ec512ce0c7023f55c9e4ce29a09a0b51edf6a725f2371ee8389822c00"}],"publication_id":"OT-2026-000077588"} Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077588
OpenTechnical

OT-2026-000077588

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
8e50436a653193a5bc67d2f899aa3aa5524e9e27ad596d7edd63ad059d5dbae8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077588, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077588.

To cite specific content, add the paragraph or figure numbers.

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--- publication_id: "OT-2026-000077588" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077588" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077588 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077588 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077588 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077588 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077588", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 740 }, "figures": [], "files": [ { "bytes": 15551, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a397e7298c4d5c0ca9029b6ad973911707f8ab3f2246fef42614d7e0dfd0601f" }, { "bytes": 5731, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "239f1c1a56c1e66732a0eaf8bbf5d04e0e69b70df847999e95a6522f7acd79bf" }, { "bytes": 5441, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8e50436a653193a5bc67d2f899aa3aa5524e9e27ad596d7edd63ad059d5dbae8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077588/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077588", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-738f-a47f-feb0bc99cdf6" } 4swRHfKeJ8RY+SWKj80nFjG1VwzMX73AhMuEOWcWJ3QQXCC/kA5gBV/GbbSXtd+hrsZUQtVDts8Vrs7lZ4JECQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4swRHfKeJ8RY+SWKj80nFjG1VwzMX73AhMuEOWcWJ3QQXCC/kA5gBV/GbbSXtd+hrsZUQtVDts8Vrs7lZ4JECQ== {"files":[{"bytes":20035,"name":"index.html","sha256":"40e5979bfff70db799a22e8c4f631ea2acfb753d3ae2025658de95b04093eebf"},{"bytes":9368,"name":"publication.md","sha256":"647cf4533dbc27c86f4adcea1a91f7308ec5551cf3e503af28f70e62eab705ef"},{"bytes":9034,"name":"publication.txt","sha256":"81faa63ec44d24bbd27f4e9eeb2656c122e275f6e15990cf016270d66b5e697d"},{"bytes":2885,"name":"manifest.json","sha256":"29b51d7655e226dee75214d5f63b0a1d85f5a550d163fd23d5dde6d7737e24ae"},{"bytes":89,"name":"manifest.sig","sha256":"7213f6f9e6432a50efc368d91d64032041681eb27cf0a9d4f356f467697e66fb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"36818a470bc7f045b537b1bdbdb7ab19034c4c52faef15cc42c91ea089c16c6c"}],"publication_id":"OT-2026-000077589"} Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077589
OpenTechnical

OT-2026-000077589

Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
81faa63ec44d24bbd27f4e9eeb2656c122e275f6e15990cf016270d66b5e697d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077589, “Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077589.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077589" title: "Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077589" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077589 Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077589 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077589 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077589 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077589", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1329 }, "figures": [], "files": [ { "bytes": 20035, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "40e5979bfff70db799a22e8c4f631ea2acfb753d3ae2025658de95b04093eebf" }, { "bytes": 9368, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "647cf4533dbc27c86f4adcea1a91f7308ec5551cf3e503af28f70e62eab705ef" }, { "bytes": 9034, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "81faa63ec44d24bbd27f4e9eeb2656c122e275f6e15990cf016270d66b5e697d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077589/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077589", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7aab-85ab-01c14d194163" } +pD7vtI2ygUd8k4fZzHzyLnThRT0bf8fjyaMnAwk2n3tczxe5HVAmNIV8P7NJ3Hp3u0kr77a3VhaS4dyrxHPBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +pD7vtI2ygUd8k4fZzHzyLnThRT0bf8fjyaMnAwk2n3tczxe5HVAmNIV8P7NJ3Hp3u0kr77a3VhaS4dyrxHPBA== {"files":[{"bytes":15000,"name":"index.html","sha256":"d6942346e9521f544cfd95b3bf840b4707609d8bc2ddd011e6863db776b13bd7"},{"bytes":5227,"name":"publication.md","sha256":"a1b3c18fb822693ba64b2bc4c9740a891531bbdc8168f6ccc2c592078bffd95a"},{"bytes":4960,"name":"publication.txt","sha256":"d9d83d79f395259554b6682cf90ae7893b0522059d9a75f9b69506d9ab02e5ef"},{"bytes":2684,"name":"manifest.json","sha256":"29ed4c6b2e93f67d3dc3999ecdf2c65fb773c71ccb635f97e1d0a12641ca6051"},{"bytes":89,"name":"manifest.sig","sha256":"bb584a790163f7ca2ef175d0e467bd2c568d1cdf66f9501785a24ca0345a43e1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a0301279203a9482f8e7857918c136fcca4189cd8aa352e014f7b797d7be8e6a"}],"publication_id":"OT-2026-000077590"} Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down - OpenTechnical OT-2026-000077590
OpenTechnical

OT-2026-000077590

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
d9d83d79f395259554b6682cf90ae7893b0522059d9a75f9b69506d9ab02e5ef

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077590, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077590.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077590" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077590" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077590 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077590 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077590 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077590 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077590", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 669 }, "figures": [], "files": [ { "bytes": 15000, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d6942346e9521f544cfd95b3bf840b4707609d8bc2ddd011e6863db776b13bd7" }, { "bytes": 5227, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a1b3c18fb822693ba64b2bc4c9740a891531bbdc8168f6ccc2c592078bffd95a" }, { "bytes": 4960, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d9d83d79f395259554b6682cf90ae7893b0522059d9a75f9b69506d9ab02e5ef" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077590/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077590", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ece-7f07-98f1-78e698305d35" } 1byoGLY+aT08dQGRat60dFxfJjZtoWF7TWUZf8Gxy+r/jUMOqm4/9HCIkMvrvT2wNSyDrM1uvol/+8iJfiXmCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1byoGLY+aT08dQGRat60dFxfJjZtoWF7TWUZf8Gxy+r/jUMOqm4/9HCIkMvrvT2wNSyDrM1uvol/+8iJfiXmCg== {"files":[{"bytes":19444,"name":"index.html","sha256":"9997288c78af7d4d380f92c0e92aee06500e86bf762ae80714924375ecedcdec"},{"bytes":8901,"name":"publication.md","sha256":"fbf6db3e1fa0c532c3abe5b82104c06adb8137c549cd971a49a9b029e95811da"},{"bytes":8571,"name":"publication.txt","sha256":"b8ad8cf73727e95a1e0c1d08cc6c2fadd9deba823f3498ebecc57cca96878a35"},{"bytes":2907,"name":"manifest.json","sha256":"c98882fc9352f9cddab0d42a0cbd1b7b1b1f197bac19fcfd326542bd51443c78"},{"bytes":89,"name":"manifest.sig","sha256":"438c8279226fff93613bb8e7d255c9b9b16e366778a99773f44e4744b4d9cafb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3d78f5180dd7deb51dafbb16d765e2cf1dec782ab07efa29ef8f8ff75b857287"}],"publication_id":"OT-2026-000077591"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077591
OpenTechnical

OT-2026-000077591

Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b8ad8cf73727e95a1e0c1d08cc6c2fadd9deba823f3498ebecc57cca96878a35

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077591, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077591.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077591" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077591" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077591 Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077591 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077591 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077591 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077592

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d2dab298a6eb050021caf296f00fceee4c7ee4819f4f3845a747a7bc8b66aeca

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077592, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077592.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077592" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077592" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077592 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077592 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077592 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077592 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077593

Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
c0ae262dea5df7300eacbe9d8370d3a65fd21db33f47bdb301e3bd04c038feab

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077593, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077593.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077593" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077593" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077593 Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077593 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077593 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077593 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077593", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1359 }, "figures": [], "files": [ { "bytes": 20276, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a26c96c203141e6b0eb2a3e6ac9cd1815fedd27e47a9c9b56b7b20c09e692d64" }, { "bytes": 9615, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6b2352e2e207d6d42bc95b96a7950ace05d67119c3808c3a777acdac5272dfd1" }, { "bytes": 9260, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c0ae262dea5df7300eacbe9d8370d3a65fd21db33f47bdb301e3bd04c038feab" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077593/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077593", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-71ef-bc69-2134a76e2b67" } BANhuFGY+L050lFw+O77Zru5txjJ9GEAGw4W3/QgOeV2ncSdk6DarUQpNLLrd9FaDp6CsCxlE2gqn5KymPkUBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BANhuFGY+L050lFw+O77Zru5txjJ9GEAGw4W3/QgOeV2ncSdk6DarUQpNLLrd9FaDp6CsCxlE2gqn5KymPkUBQ== {"files":[{"bytes":14904,"name":"index.html","sha256":"a6b4f82e33a9347d0c9fea3fd46289c1d2b4ff8397039b2e111ab957eb8d6898"},{"bytes":5198,"name":"publication.md","sha256":"54b562dcf6e5b5866a5f8371937df0aae1eae5c6007e20ba77e757296478f355"},{"bytes":4913,"name":"publication.txt","sha256":"0fc4362ec4857359fd55dd1121a451cf629f787505c3f1e48071dbc938e9cd96"},{"bytes":2734,"name":"manifest.json","sha256":"df9b79abab0e9ed500ed480ba4f3dc12221ede616670e74158d221af1c92391c"},{"bytes":89,"name":"manifest.sig","sha256":"70681b1f6a5d079273d815716b5425afc08a9596db593cd1e4db6b9656b742af"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d0d30c52aa5721a854c39559b32de2855e38a60e0313fcd5ec7e0d5e0f493ea7"}],"publication_id":"OT-2026-000077594"} Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077594
OpenTechnical

OT-2026-000077594

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
0fc4362ec4857359fd55dd1121a451cf629f787505c3f1e48071dbc938e9cd96

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077594, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077594.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077594" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077594" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "plant vacuum supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077594 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077594 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077594 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077594 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077594", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 20, "words": 653 }, "figures": [], "files": [ { "bytes": 14904, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a6b4f82e33a9347d0c9fea3fd46289c1d2b4ff8397039b2e111ab957eb8d6898" }, { "bytes": 5198, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "54b562dcf6e5b5866a5f8371937df0aae1eae5c6007e20ba77e757296478f355" }, { "bytes": 4913, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0fc4362ec4857359fd55dd1121a451cf629f787505c3f1e48071dbc938e9cd96" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077594/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "vent valve", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077594", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down", "uuid": "01a0ae95-2ece-7c6d-af7a-9f52478732d3" } zmhoKJyXBehRYwEEQZek8K88LP6Xn1e2PPyLQgwCi5vJYePqZHkhU3KcVANfLmXdumlV9mYn9Gf5s96I7e4RAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zmhoKJyXBehRYwEEQZek8K88LP6Xn1e2PPyLQgwCi5vJYePqZHkhU3KcVANfLmXdumlV9mYn9Gf5s96I7e4RAg== {"files":[{"bytes":20023,"name":"index.html","sha256":"a1abf8bbc7a47c7bda2bbf82c3e009a8080659d1ee6a18961fde564cb550953a"},{"bytes":9405,"name":"publication.md","sha256":"b4d613bd2e99f63ef4e8a1a4692dc62917b32b1ff8e5c42cb483a0d5b47c5955"},{"bytes":9050,"name":"publication.txt","sha256":"f43a39cb37953106d705aa11d30e68dcaf59c2eaf6acf339f5ea28a07c97ebe8"},{"bytes":2938,"name":"manifest.json","sha256":"c72f733a6cfcd1846d1b3a11487a3c8632c833b0b21a05974987f2a7d7418999"},{"bytes":89,"name":"manifest.sig","sha256":"2c7de876054c1c58b07515ca6489997f56b3ebbc5aebd61afb555c65940d4515"},{"bytes":227,"name":"manifest.sig.txt","sha256":"412334556269d93fd8b69c44e97757f108e4d28dc3c6dc882d57108084c30850"}],"publication_id":"OT-2026-000077595"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077595
OpenTechnical

OT-2026-000077595

Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f43a39cb37953106d705aa11d30e68dcaf59c2eaf6acf339f5ea28a07c97ebe8

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077595, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077595.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077595" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077595" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077595 Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077595 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077595 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077595 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077595", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1324 }, "figures": [], "files": [ { "bytes": 20023, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a1abf8bbc7a47c7bda2bbf82c3e009a8080659d1ee6a18961fde564cb550953a" }, { "bytes": 9405, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b4d613bd2e99f63ef4e8a1a4692dc62917b32b1ff8e5c42cb483a0d5b47c5955" }, { "bytes": 9050, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f43a39cb37953106d705aa11d30e68dcaf59c2eaf6acf339f5ea28a07c97ebe8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077595/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077595", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-77d1-bf56-ae3e991e899d" } jejhsxaPxN6aDV6sweRg8ihHk81sYuGTuk1jxaVaoqNPNsUeUbSJg0BL/kBxZ6r3f0hm1BtYXgBHwueRCl6qDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jejhsxaPxN6aDV6sweRg8ihHk81sYuGTuk1jxaVaoqNPNsUeUbSJg0BL/kBxZ6r3f0hm1BtYXgBHwueRCl6qDA== {"files":[{"bytes":15706,"name":"index.html","sha256":"3687d0e595e6293d5a5280e4455e3d37b5036fa546e259d5486f4ca61df228e5"},{"bytes":5925,"name":"publication.md","sha256":"a34ef4cbf6c9b9a24043fc5b1b9e8253bf6add83fdb79e24760c72f444c38bd3"},{"bytes":5602,"name":"publication.txt","sha256":"20234028399dcfdace4c2cd51a332b0f9de58e4288ad6d702bc69f98ca4476e2"},{"bytes":2779,"name":"manifest.json","sha256":"855baa31fb0094e2135b2a3cec88c7e029a78ac8ce17b93716fcffa818d7dbc1"},{"bytes":89,"name":"manifest.sig","sha256":"508d793b4e342b001b0f53d49fae23f089254a2558e485a93762c6ab72c0e744"},{"bytes":227,"name":"manifest.sig.txt","sha256":"97197a7286f41d159479f74aa93ceb2780c3d97b41b4e3c392aba2ed8b5fc7d8"}],"publication_id":"OT-2026-000077596"} Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077596
OpenTechnical

OT-2026-000077596

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
20234028399dcfdace4c2cd51a332b0f9de58e4288ad6d702bc69f98ca4476e2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077596, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077596.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077596" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077596" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077596 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077596 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077596 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077596 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077596", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 759 }, "figures": [], "files": [ { "bytes": 15706, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3687d0e595e6293d5a5280e4455e3d37b5036fa546e259d5486f4ca61df228e5" }, { "bytes": 5925, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a34ef4cbf6c9b9a24043fc5b1b9e8253bf6add83fdb79e24760c72f444c38bd3" }, { "bytes": 5602, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "20234028399dcfdace4c2cd51a332b0f9de58e4288ad6d702bc69f98ca4476e2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077596/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "vent valve", "compressed air supply", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077596", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7a91-b3f3-52bfafc7a741" } h9Fwap5wd6mezbibF7lZlztBg6kR/NKjBB1qQ1wbX06Zfe1XqWkIVNMtzJqs70yNKtzMDVnQQQrEObnL6eauBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: h9Fwap5wd6mezbibF7lZlztBg6kR/NKjBB1qQ1wbX06Zfe1XqWkIVNMtzJqs70yNKtzMDVnQQQrEObnL6eauBQ== {"files":[{"bytes":19445,"name":"index.html","sha256":"8211b7cb52b3853a60c1596767144f40c44aa6e85cb814690e269296a3243d86"},{"bytes":8902,"name":"publication.md","sha256":"65213664f814d69d8e24b0ea52b874beea31ff6e13c7ea064424bf423c95c2c9"},{"bytes":8572,"name":"publication.txt","sha256":"0c6cd67635010fba652846b520e7b6ac795912d3c006830d1c7897ac3ffcc8b4"},{"bytes":2907,"name":"manifest.json","sha256":"a1ffef1b5529d3683052247ff10fe907b75a014da66595ec6821929b7fe80009"},{"bytes":89,"name":"manifest.sig","sha256":"4a3a19041cd56e87038ab0e3e9edf8c8c286f08af30247226ee602fa912314e2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ad9edc80bce27994bab10505cf834f89bb0779124a82746a490020a267c006aa"}],"publication_id":"OT-2026-000077597"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077597
OpenTechnical

OT-2026-000077597

Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
0c6cd67635010fba652846b520e7b6ac795912d3c006830d1c7897ac3ffcc8b4

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077597, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077597.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077597" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077597" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077597 Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077597 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077597 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077597 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077598

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
ca84d288f780684b32d7bd07d27dccddbc4d90c36f66b51eb517d0833e2b0967

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077598, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077598.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077598" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077598" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "plant vacuum supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077598 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077598 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077598 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077598 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077599

Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
c98f5f53da836f96160eaa32cdf10c1ec80f5f1920ac46aa2d140a2f11adb1da

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077599, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077599.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077599" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077599" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077599 Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077599 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077599 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077599 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077599", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1359 }, "figures": [], "files": [ { "bytes": 20277, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2f6c269bfbd6fd1c10fb442108d8390fa0b443ff9d8b3a5258aed36014557fe2" }, { "bytes": 9616, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "965d0af8d25a1ab248758466d3090eb57576642a9a2f5425065d144e4b527324" }, { "bytes": 9261, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c98f5f53da836f96160eaa32cdf10c1ec80f5f1920ac46aa2d140a2f11adb1da" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077599/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077599", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7922-a1a9-7289127daecc" } HGw4XF4A2N9kwcIkj/MLBMmippJaA11rGdA/stPOFlCujQO6XliWrFd7h125+UnZsm5003oVH6+sT5z95FWkAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HGw4XF4A2N9kwcIkj/MLBMmippJaA11rGdA/stPOFlCujQO6XliWrFd7h125+UnZsm5003oVH6+sT5z95FWkAQ== {"files":[{"bytes":15707,"name":"index.html","sha256":"d1e75900d7e348c0c5406719d10f7873fceb9584503534cf9c2d603a06f123bf"},{"bytes":5926,"name":"publication.md","sha256":"5fc49c553ff8f78362f81f2389035d5c3589f2f31b8a94af6c88e83a82e5de6b"},{"bytes":5603,"name":"publication.txt","sha256":"419129469050304ce908542f3102e280358547adea2d95125fc49d6aa69f3b78"},{"bytes":2779,"name":"manifest.json","sha256":"da001f326c34814136b521d1f56f877fd116c54b2c17661dd6d9966a1d123f10"},{"bytes":89,"name":"manifest.sig","sha256":"3d9cacb4e0f6b6b90418b9007765ffa64aaea42e3e35aa62e552aab7f30e13bc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7161cac02ddaa1993e42d4df65bd8a1bdaa76679504c43e10a5d5537852e5467"}],"publication_id":"OT-2026-000077600"} Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077600
OpenTechnical

OT-2026-000077600

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
419129469050304ce908542f3102e280358547adea2d95125fc49d6aa69f3b78

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077600, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077600.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077600" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077600" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077600 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077600 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077600 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077600 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077600", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 759 }, "figures": [], "files": [ { "bytes": 15707, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d1e75900d7e348c0c5406719d10f7873fceb9584503534cf9c2d603a06f123bf" }, { "bytes": 5926, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5fc49c553ff8f78362f81f2389035d5c3589f2f31b8a94af6c88e83a82e5de6b" }, { "bytes": 5603, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "419129469050304ce908542f3102e280358547adea2d95125fc49d6aa69f3b78" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077600/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "vent valve", "compressed air supply", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077600", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7cd7-9156-1be223ed9790" } ZhZo4VgwwNHvENVUpKAiqZsjsktFKp7k1R85X5B3Q2e/qlWY7hsA7MiTLjB10phDCICnluxHXgmYpiNs05VPAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZhZo4VgwwNHvENVUpKAiqZsjsktFKp7k1R85X5B3Q2e/qlWY7hsA7MiTLjB10phDCICnluxHXgmYpiNs05VPAQ== {"files":[{"bytes":20024,"name":"index.html","sha256":"1befb8253cdf7cb48b7f04a932318b1dd899ef9721761de44b714396be517f35"},{"bytes":9406,"name":"publication.md","sha256":"b34c1fdbf6eca38334d2fb761460560b0987dd8ced4733139176f085ac054f10"},{"bytes":9051,"name":"publication.txt","sha256":"99d490266ef55ee865778f31e56f276eef9cf64285e1f43f4a6e88e0f20d09ec"},{"bytes":2938,"name":"manifest.json","sha256":"d8395ae215ed6e7ebe67d438a035f3cac912645590df9286bcafc93aab698b3e"},{"bytes":89,"name":"manifest.sig","sha256":"4906ae1f93edc9b33930409500d08389266bcd832a79eb3472edb47727b214b5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"77c785642f3a659c38f41e667995165ae3d428cfec1f60afb000ea60eb131f3b"}],"publication_id":"OT-2026-000077601"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077601
OpenTechnical

OT-2026-000077601

Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
99d490266ef55ee865778f31e56f276eef9cf64285e1f43f4a6e88e0f20d09ec

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077601, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077601.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077601" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077601" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077601 Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077601 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077601 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077601 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077601", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1324 }, "figures": [], "files": [ { "bytes": 20024, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1befb8253cdf7cb48b7f04a932318b1dd899ef9721761de44b714396be517f35" }, { "bytes": 9406, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b34c1fdbf6eca38334d2fb761460560b0987dd8ced4733139176f085ac054f10" }, { "bytes": 9051, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "99d490266ef55ee865778f31e56f276eef9cf64285e1f43f4a6e88e0f20d09ec" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077601/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077601", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7d2d-8c1c-4d84f29725c6" } INmWYOWv0+Yt9IZ6zo1aLeaRizoHxYrllgbfe98LSEsO66wD7XQqU4pUheFizEsuFixZU4E1M8Xo2A8RJCijCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: INmWYOWv0+Yt9IZ6zo1aLeaRizoHxYrllgbfe98LSEsO66wD7XQqU4pUheFizEsuFixZU4E1M8Xo2A8RJCijCg== {"files":[{"bytes":15454,"name":"index.html","sha256":"2f832cc4a8ba8371fe83a23ea4402d36593cd31f05cdd7262f6b5c2cef589b06"},{"bytes":5701,"name":"publication.md","sha256":"2906fa35053b4bc222a74a918a4708b7d822feb036ef472994fc9ed6342116c5"},{"bytes":5393,"name":"publication.txt","sha256":"d50cf195e82986356a25a2a2f78bcd673fe27a9e247f77a28dbcd036b35bb894"},{"bytes":2764,"name":"manifest.json","sha256":"e5129f52ffaea36382583145643547fe93cd0f79ab3b01c7b24c709fb21609e3"},{"bytes":89,"name":"manifest.sig","sha256":"ac3c280f8e3fa8b9bf0c035dd20934a57ac6c21fb68c2ed5eafd01a62c9325cc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e520e3d161bb302eb44cbe489003cf5be2cb6640f8a83367cf69b113dfe9a45d"}],"publication_id":"OT-2026-000077602"} Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077602
OpenTechnical

OT-2026-000077602

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
d50cf195e82986356a25a2a2f78bcd673fe27a9e247f77a28dbcd036b35bb894

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077602, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077602.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077602" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077602" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "plant vacuum supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077602 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077602 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077602 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077602 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077602", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 21, "words": 724 }, "figures": [], "files": [ { "bytes": 15454, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2f832cc4a8ba8371fe83a23ea4402d36593cd31f05cdd7262f6b5c2cef589b06" }, { "bytes": 5701, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2906fa35053b4bc222a74a918a4708b7d822feb036ef472994fc9ed6342116c5" }, { "bytes": 5393, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d50cf195e82986356a25a2a2f78bcd673fe27a9e247f77a28dbcd036b35bb894" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077602/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "vent valve", "plant vacuum supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077602", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7d83-894f-4380caff8d2c" } GOQo8Do2qGwIsPg6YhsHcttBWe9/ynQCVdfJEpCXsQEny9C1+NLFt0lJ3K2PJ0GazdBc13vLeUfdxjf6ObzcCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GOQo8Do2qGwIsPg6YhsHcttBWe9/ynQCVdfJEpCXsQEny9C1+NLFt0lJ3K2PJ0GazdBc13vLeUfdxjf6ObzcCg== {"files":[{"bytes":19449,"name":"index.html","sha256":"054c98eb4ad9339bc23e5b4044697cd694b5eddfc52d4c1b6314ffc18b0e5c1e"},{"bytes":8906,"name":"publication.md","sha256":"f3d7d3a338a64e3a984dcf7ae487ff35283b865acbe9d651bfec7b0f503b239a"},{"bytes":8576,"name":"publication.txt","sha256":"ec2682cabd4dfc8fa2b100c3d1d79593111a3c3517c082c62d55c9feef8cf43b"},{"bytes":2907,"name":"manifest.json","sha256":"49eacfd2e6f6d6b2d95fa5e4fd06e7a3d76da7e9392d1b2f898d6264a2eeec42"},{"bytes":89,"name":"manifest.sig","sha256":"0680a0f955d56c8635807ca90a1d47dbed737a8469fedef0d173f60a0877ddd2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"847120982921c4a44a07ac2267a68c523287b5e9a1e099d86f5df20840b35d2c"}],"publication_id":"OT-2026-000077603"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077603
OpenTechnical

OT-2026-000077603

Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ec2682cabd4dfc8fa2b100c3d1d79593111a3c3517c082c62d55c9feef8cf43b

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077603, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077603.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077603" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077603" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077603 Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077603 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077603 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077603 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077604

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
6271e39158f3c0d344cbbd18565f4719bc2eb2b8ebad565631dfb273e9dd4d91

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077604, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077604.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077604" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077604" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "plant vacuum supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077604 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077604 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077604 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077604 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077605

Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b1c784da32cb20b7c4c5905d8223e247a3a6b165eafa962fd3fde600a15a9a6c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077605, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077605.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077605" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077605" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077605 Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077605 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077605 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077605 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077606

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
a1fae9042279ca298da8832b93dc22c986b0df93c684c5fcd7c5e6bb509efbd0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077606, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077606.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077606" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077606" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077606 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077606 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077606 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077606 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077606", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 759 }, "figures": [], "files": [ { "bytes": 15711, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6e6b1ce2dee7b8700507977fc3cedabbdfb8786a709697de4b6585ba148c8762" }, { "bytes": 5930, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "09b7983f4017b35871f310891bcc077eb8b313769717c3d7c334c9bde33adcc4" }, { "bytes": 5607, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a1fae9042279ca298da8832b93dc22c986b0df93c684c5fcd7c5e6bb509efbd0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077606/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "vent valve", "compressed air supply", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077606", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7e8d-b4b4-3cc80ce98207" } AYqmT8Yosny/JXXeecNsQf20BZ4noDg6X5NCPppM/JFGeoDrl0VLCigxsBmB2KH+8aZk0wDQx0J6lTzdhmosBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: AYqmT8Yosny/JXXeecNsQf20BZ4noDg6X5NCPppM/JFGeoDrl0VLCigxsBmB2KH+8aZk0wDQx0J6lTzdhmosBQ== {"files":[{"bytes":20028,"name":"index.html","sha256":"a6a6f07d05be6ec2cb161717dc6bbd5574a62f2f2a95c75ed8c6004298da878c"},{"bytes":9410,"name":"publication.md","sha256":"e689ddd2c61751a63cdd95dcdf7751fd7362a5f8b6efb8be07bf5adf5ba42a72"},{"bytes":9055,"name":"publication.txt","sha256":"23c4e8dec1fb6d637af441174a951cd753c6ddba6054930195e94dfd7d365dd8"},{"bytes":2938,"name":"manifest.json","sha256":"9bd415e82491095b8b3d291767df40c200896e502a9a61468aaa840295f52de5"},{"bytes":89,"name":"manifest.sig","sha256":"fc6ae93947d7401c945ff7dcb6f85b9246d4a424a9a97d6e9c2f8e16dce3b7ca"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7e09763a02891db3947ca8078f73db8ebfba7dc64d69737176384f8662cce916"}],"publication_id":"OT-2026-000077607"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077607
OpenTechnical

OT-2026-000077607

Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
23c4e8dec1fb6d637af441174a951cd753c6ddba6054930195e94dfd7d365dd8

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077607, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077607.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077607" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077607" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077607 Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077607 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077607 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077607 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077607", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1324 }, "figures": [], "files": [ { "bytes": 20028, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a6a6f07d05be6ec2cb161717dc6bbd5574a62f2f2a95c75ed8c6004298da878c" }, { "bytes": 9410, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e689ddd2c61751a63cdd95dcdf7751fd7362a5f8b6efb8be07bf5adf5ba42a72" }, { "bytes": 9055, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "23c4e8dec1fb6d637af441174a951cd753c6ddba6054930195e94dfd7d365dd8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077607/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077607", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-765b-9c01-62221f2c2fb1" } sbykDP7XPXbZadt5RVL6NthEfQlMUs5P/LHffjuxUNyLoh8Y/nb1/qkZ1kImYXZ7f4Wz7LZ91m+dsAwtnOgHBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: sbykDP7XPXbZadt5RVL6NthEfQlMUs5P/LHffjuxUNyLoh8Y/nb1/qkZ1kImYXZ7f4Wz7LZ91m+dsAwtnOgHBA== {"files":[{"bytes":15458,"name":"index.html","sha256":"fd5622e50fd7688045db031e9e5bd74a86e27d30647c74934f9a3676fda4c7cf"},{"bytes":5705,"name":"publication.md","sha256":"be53e4cdb085204316db50b84237778c2d5e0d36f58582de96393109dee6b522"},{"bytes":5397,"name":"publication.txt","sha256":"6bfa89d72cac5ad90026befe43c790b78057e3eddce9e835968db2d3ec48a9c8"},{"bytes":2764,"name":"manifest.json","sha256":"ddff89894ad0d495c59f228cd3b60856c396ab76f67f77d102d5f5229b367924"},{"bytes":89,"name":"manifest.sig","sha256":"045e0994b49d15f4de158b88827a72acad9ccbffd09e507344add70286a44ddc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2fd2e3a9623dc308959b5009b34a74d5afe53324914b8ded7d0ddc9375131ab4"}],"publication_id":"OT-2026-000077608"} Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077608
OpenTechnical

OT-2026-000077608

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
6bfa89d72cac5ad90026befe43c790b78057e3eddce9e835968db2d3ec48a9c8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077608, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077608.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077608" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077608" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "plant vacuum supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077608 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077608 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077608 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077608 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077608", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 21, "words": 724 }, "figures": [], "files": [ { "bytes": 15458, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fd5622e50fd7688045db031e9e5bd74a86e27d30647c74934f9a3676fda4c7cf" }, { "bytes": 5705, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "be53e4cdb085204316db50b84237778c2d5e0d36f58582de96393109dee6b522" }, { "bytes": 5397, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6bfa89d72cac5ad90026befe43c790b78057e3eddce9e835968db2d3ec48a9c8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077608/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "vent valve", "plant vacuum supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077608", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7f38-a2eb-c9ea3fcd026d" } koT2Z7CDsuUoztM3Vho4d0hBMiRhxs687fetHoq/FYCChfCbAdDvZUYCTo8Wwcyc2v9MI5d7xIXei0GfKnzjBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: koT2Z7CDsuUoztM3Vho4d0hBMiRhxs687fetHoq/FYCChfCbAdDvZUYCTo8Wwcyc2v9MI5d7xIXei0GfKnzjBw== {"files":[{"bytes":19638,"name":"index.html","sha256":"467cd6a49f82f26995cce05d5de4b53b3021de9abc86454b7df1b6376339d74e"},{"bytes":9063,"name":"publication.md","sha256":"3f466aa2b0f5c51d8e6f7e1dd30bd42f29b46b9e476aebf145fa8777a45c263e"},{"bytes":8743,"name":"publication.txt","sha256":"f2d989f188c68df4c7bd1d120f416bbc9bca77fa6914702be48550224136e817"},{"bytes":2886,"name":"manifest.json","sha256":"28a26a9154378a93e6e881e22cbf3f94fe5b9760856d187fdaa578598f48c825"},{"bytes":89,"name":"manifest.sig","sha256":"437b32d01aed2d1f8e4e2f2bb2dc64054f773447b470df62c0862863df99e1f7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c11bad61c307813a2d51b1c82fc3b0a4d612b8d9c7477b13b98e04265b2928fe"}],"publication_id":"OT-2026-000077609"} Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077609
OpenTechnical

OT-2026-000077609

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f2d989f188c68df4c7bd1d120f416bbc9bca77fa6914702be48550224136e817

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077609, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077609.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077609" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077609" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077609 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077609 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077609 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077609 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077610

Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
8c01bdeab8cac429193a081ac165916d77899b36b829ca285470e4243ecbb72b

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077610, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077610.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077610" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077610" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077610 Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077610 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077610 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077610 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077611

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b33a8eb5e7fdb9ca0a79cc75e35350c12692ea6ac1ae33cdad98370bfa921c6b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077611, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077611.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077611" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077611" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077611 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077611 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077611 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077611 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077612

Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f9c95d7dec59a2f9159dff6743934e887ec62a757255e5844021fb0f2121be02

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077612, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077612.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077612" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077612" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "vent valve" - "compressed air supply" - "electric actuation" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077612 Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077612 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077612 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077612 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077612", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 759 }, "figures": [], "files": [ { "bytes": 15681, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a377acd8ef19ca2ff085a042d830edad865524febe70c22eae38d5cb94baad22" }, { "bytes": 5856, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "813b2036d98e655baddbdcdfe77a7d619b14035c67f82f3cfffaa0a60d3b2147" }, { "bytes": 5561, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f9c95d7dec59a2f9159dff6743934e887ec62a757255e5844021fb0f2121be02" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077612/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "vent valve", "compressed air supply", "electric actuation", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077612", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-78b6-a380-6b7785637523" } 8k2+cLYgFb/aOkFwYBe41GoyEcY2KS039VMrnO3ENl82oIbuqX8FQm0JUcSKGq4JPemqCJRAAnpeTE86isdKAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8k2+cLYgFb/aOkFwYBe41GoyEcY2KS039VMrnO3ENl82oIbuqX8FQm0JUcSKGq4JPemqCJRAAnpeTE86isdKAQ== {"files":[{"bytes":20217,"name":"index.html","sha256":"af7bd4bdb868f77f28c48fc0e6bcc46f19763284026e3af09641bc05a3afa2cf"},{"bytes":9567,"name":"publication.md","sha256":"263e6567eefa0564a2df8c38aeba12c04e0f2fcdbb77fa363dafdab9aee09923"},{"bytes":9222,"name":"publication.txt","sha256":"3af10d136e40309ef10b5642cc20481073ce3713b2f289921fbe0e562901a733"},{"bytes":2917,"name":"manifest.json","sha256":"64486a1438770105867bbc8035c8f0a7c24aa435f46d107c96ce67899ddd2cb0"},{"bytes":89,"name":"manifest.sig","sha256":"372d6116ac70f9ed92afb3356985bf3cd1b5b5313e746c86a0a2e1d0c5e5684f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5445159825131fec513b7c11f58fc79619fe524d4eca45378d37f88b4e326227"}],"publication_id":"OT-2026-000077613"} Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077613
OpenTechnical

OT-2026-000077613

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
3af10d136e40309ef10b5642cc20481073ce3713b2f289921fbe0e562901a733

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077613, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077613.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077613" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077613" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077613 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077613 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077613 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077613 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077613", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1364 }, "figures": [], "files": [ { "bytes": 20217, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "af7bd4bdb868f77f28c48fc0e6bcc46f19763284026e3af09641bc05a3afa2cf" }, { "bytes": 9567, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "263e6567eefa0564a2df8c38aeba12c04e0f2fcdbb77fa363dafdab9aee09923" }, { "bytes": 9222, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3af10d136e40309ef10b5642cc20481073ce3713b2f289921fbe0e562901a733" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077613/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077613", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7290-bcf9-8991982e3904" } 4dK6E9PQqw5w6GV81O43+bxtHRhE3PkBgTUKyZboGVTUwj+dzGqQHVJPMkCXJGOgPxYPruaW017D1djMDORhBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4dK6E9PQqw5w6GV81O43+bxtHRhE3PkBgTUKyZboGVTUwj+dzGqQHVJPMkCXJGOgPxYPruaW017D1djMDORhBQ== {"files":[{"bytes":15428,"name":"index.html","sha256":"5e9231d46571d960faa76139c2ed92297fde6d3b6d127898d695c8de767bdfee"},{"bytes":5631,"name":"publication.md","sha256":"719c84ff7b69937a434760f5cb9a2884e2d1ee130c98803f92775eaa93eaab1b"},{"bytes":5351,"name":"publication.txt","sha256":"186a1b045b2309f93905899555524cde6cc9c9b6712b3bb9f5893f5542c2d4d8"},{"bytes":2712,"name":"manifest.json","sha256":"66cc8efccaaa835c63c8bf21bc923a8d3e815e250a300d2527b162226ea06307"},{"bytes":89,"name":"manifest.sig","sha256":"a217c33c95c93ee64862b16c405c2a77063e20470bab15fb645f0e96495c71d2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"417343076fc6953f2d9639481b3496fdc0e37c94f94a19d8309c6ca9c903ec25"}],"publication_id":"OT-2026-000077614"} Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077614
OpenTechnical

OT-2026-000077614

Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
186a1b045b2309f93905899555524cde6cc9c9b6712b3bb9f5893f5542c2d4d8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077614, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077614.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077614" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077614" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077614 Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077614 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077614 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077614 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077614", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 724 }, "figures": [], "files": [ { "bytes": 15428, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5e9231d46571d960faa76139c2ed92297fde6d3b6d127898d695c8de767bdfee" }, { "bytes": 5631, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "719c84ff7b69937a434760f5cb9a2884e2d1ee130c98803f92775eaa93eaab1b" }, { "bytes": 5351, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "186a1b045b2309f93905899555524cde6cc9c9b6712b3bb9f5893f5542c2d4d8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077614/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "vent valve", "electric actuation", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077614", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-72de-b1f4-97613cf5c9b4" } L1fmPSNtCKFDgI5agnyfx1zPmUnzxVFTO6knC3aAOcVxLWSp08yEVf/PEvCkWhFQFPF7RmEJhct2b30G0Ik1Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: L1fmPSNtCKFDgI5agnyfx1zPmUnzxVFTO6knC3aAOcVxLWSp08yEVf/PEvCkWhFQFPF7RmEJhct2b30G0Ik1Cw== {"files":[{"bytes":19584,"name":"index.html","sha256":"0baf8e5d3eadf736d75816fc19dabd3753e893025b5b9aa36276d85d1d7f79a5"},{"bytes":9009,"name":"publication.md","sha256":"0ed75a31214bb0df9f02c0a672830fc5552d1dd014a3ec924c111e2b915513c1"},{"bytes":8689,"name":"publication.txt","sha256":"847fc3907660b2a89a24143579bd3f1a88bfe290956bc72a1144488514b1ed8f"},{"bytes":2886,"name":"manifest.json","sha256":"fc4102988a8a6cc6b0a2a9fd27c345510032cdd083773eabbb1d3017c8635c41"},{"bytes":89,"name":"manifest.sig","sha256":"842b1f537cf1dfebf7dd7f45d21253f90b8a4129654381e0580a6ca040b35db3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f2653c17837d9b3b8eb425deba70ec15dd0b8670b07b2b2f36f6f6247b24eaeb"}],"publication_id":"OT-2026-000077615"} Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077615
OpenTechnical

OT-2026-000077615

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
847fc3907660b2a89a24143579bd3f1a88bfe290956bc72a1144488514b1ed8f

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077615, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077615.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077615" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077615" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077615 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077615 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077615 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077615 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077616

Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ada954f00fca3c0b49c7aab1439eb99707581af3d63f63bd3367f55ad60ad230

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077616, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077616.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077616" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077616" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077616 Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077616 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077616 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077616 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077617

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
45c37322238d819596e6aed13c40111209090b342dc70c3bca27ac2c2da569d7

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077617, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077617.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077617" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077617" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077617 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077617 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077617 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077617 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077617", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1384 }, "figures": [], "files": [ { "bytes": 20416, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "18ea56a8f0a4924fda9dcccb17bc4ee3037ac6089b86b32b3d93c53dc1d9902f" }, { "bytes": 9723, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "31dd4c7a40b9a3c5e8fae5bd7d002de691f59999171f57ec48c99b05ac4faa38" }, { "bytes": 9378, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "45c37322238d819596e6aed13c40111209090b342dc70c3bca27ac2c2da569d7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077617/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077617", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-71c5-8c50-a9262198fa7e" } 6Qcu+J0PVJ8dI8N2SYp1N4D7rnulwbKpxtQikt2UMKLSqHut6fmhUhSh8/U7EY0aAM0ujpHI8NvwXAQol/wCCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6Qcu+J0PVJ8dI8N2SYp1N4D7rnulwbKpxtQikt2UMKLSqHut6fmhUhSh8/U7EY0aAM0ujpHI8NvwXAQol/wCCw== {"files":[{"bytes":15429,"name":"index.html","sha256":"b761957e0f8dc7a7f0061b13af336df7c1c1aa7ef5edc8282fac13fd2e5642ed"},{"bytes":5632,"name":"publication.md","sha256":"e62997f4cd72c7a93e6b5b99af30f00049a97d9970bdea7374bed4f1fc0726dd"},{"bytes":5352,"name":"publication.txt","sha256":"9f9b61d5033d7eff5fef848d04ff4c0f922431027a125e905178f513c57feb7b"},{"bytes":2712,"name":"manifest.json","sha256":"39e7f3db754d6e1a696a13ec2ee16228bb565efba0c0dd0cc020a63d101304aa"},{"bytes":89,"name":"manifest.sig","sha256":"29ee4ab46e3b96806a3976d4674bbdfcd065040b6cc8aee1e1ee125d2b62ed95"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4bc32515897f9d3bc152a7fa6bfcf9f67cae79d7dac872942defb2d2c29380dd"}],"publication_id":"OT-2026-000077618"} Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077618
OpenTechnical

OT-2026-000077618

Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
9f9b61d5033d7eff5fef848d04ff4c0f922431027a125e905178f513c57feb7b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077618, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077618.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077618" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077618" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077618 Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077618 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077618 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077618 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077618", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 724 }, "figures": [], "files": [ { "bytes": 15429, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b761957e0f8dc7a7f0061b13af336df7c1c1aa7ef5edc8282fac13fd2e5642ed" }, { "bytes": 5632, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e62997f4cd72c7a93e6b5b99af30f00049a97d9970bdea7374bed4f1fc0726dd" }, { "bytes": 5352, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9f9b61d5033d7eff5fef848d04ff4c0f922431027a125e905178f513c57feb7b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077618/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "vent valve", "electric actuation", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077618", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-7cfe-98cb-7b5bc8f26c5b" } 7xudnx8E9d4X68w2tqfVsExB/jGDTyO04ePUKcONVJY6xLIC9av2D9JXilAd/CVMLY+yKFNOYMcgEWzFixSBCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7xudnx8E9d4X68w2tqfVsExB/jGDTyO04ePUKcONVJY6xLIC9av2D9JXilAd/CVMLY+yKFNOYMcgEWzFixSBCA== {"files":[{"bytes":20163,"name":"index.html","sha256":"24aadc4dfef6ed3b4c4e68dfb4f49f4a5ba037c646198cea83516dba3a7bcc22"},{"bytes":9513,"name":"publication.md","sha256":"ea313907799d588676a4f615cc1a422202e581630c8795e02de4747016bbd376"},{"bytes":9168,"name":"publication.txt","sha256":"fd3c059a011ee3fdcd22a5477d1a50c4c53496113993b358625d3ed06af9ea61"},{"bytes":2917,"name":"manifest.json","sha256":"9d6c14cf86d5f683da791e275c6c93748fb4bf34d85460d051bffc7a7268ef96"},{"bytes":89,"name":"manifest.sig","sha256":"7f32da8ffa05df44db155b1c262211ca52d471ace40ea76023e02be2832649fd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8833c42b7c887b7a2e5a8e8c20f7b9d12d33f5c70d85df8d0372e9577662fdac"}],"publication_id":"OT-2026-000077619"} Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077619
OpenTechnical

OT-2026-000077619

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
fd3c059a011ee3fdcd22a5477d1a50c4c53496113993b358625d3ed06af9ea61

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077619, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077619.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077619" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077619" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077619 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077619 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077619 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077619 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077619", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1349 }, "figures": [], "files": [ { "bytes": 20163, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "24aadc4dfef6ed3b4c4e68dfb4f49f4a5ba037c646198cea83516dba3a7bcc22" }, { "bytes": 9513, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ea313907799d588676a4f615cc1a422202e581630c8795e02de4747016bbd376" }, { "bytes": 9168, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fd3c059a011ee3fdcd22a5477d1a50c4c53496113993b358625d3ed06af9ea61" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077619/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077619", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7223-a001-9f42e3a32979" } folpPyEFCPX6Ap8MyN7YihdkyBJd7O7MO8B3y7KyrszwmWgGOmrOh27iHbYhRyEzzC1LQ9rpqEskhVopf6tvAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: folpPyEFCPX6Ap8MyN7YihdkyBJd7O7MO8B3y7KyrszwmWgGOmrOh27iHbYhRyEzzC1LQ9rpqEskhVopf6tvAw== {"files":[{"bytes":14878,"name":"index.html","sha256":"98fc57f62cf43086b5d7438409d3ed896f1b26eedfb89f45632580cde899a655"},{"bytes":5128,"name":"publication.md","sha256":"6c5fa11df191df9c609f3a88633b5140b32fafb6b1b4e65af8e8b9b6d48f2f2d"},{"bytes":4871,"name":"publication.txt","sha256":"0828433603fc03969810ae1826b0259789b2d9609b4286e3bb8a29f66ebd9678"},{"bytes":2682,"name":"manifest.json","sha256":"5c8f11afa725f9c15bb018687f49763d12285d8b47ee64dfa9ab68c8de9c0e35"},{"bytes":89,"name":"manifest.sig","sha256":"1f5f3147ca70b13655108ff1950b9af66f382a2b8875779ccda363ee24f354b4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5b67970906ee7c9f159540a91f0683c09419f527eea8dd8023ea8c8ace02dc54"}],"publication_id":"OT-2026-000077620"} Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down - OpenTechnical OT-2026-000077620
OpenTechnical

OT-2026-000077620

Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
0828433603fc03969810ae1826b0259789b2d9609b4286e3bb8a29f66ebd9678

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077620, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077620.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077620" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077620" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077620 Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077620 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077620 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077620 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077620", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 653 }, "figures": [], "files": [ { "bytes": 14878, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "98fc57f62cf43086b5d7438409d3ed896f1b26eedfb89f45632580cde899a655" }, { "bytes": 5128, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6c5fa11df191df9c609f3a88633b5140b32fafb6b1b4e65af8e8b9b6d48f2f2d" }, { "bytes": 4871, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0828433603fc03969810ae1826b0259789b2d9609b4286e3bb8a29f66ebd9678" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077620/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "vent valve", "electric actuation", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077620", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down", "uuid": "01a0ae95-2ece-7362-9e09-40b3b8929a43" } DqLVibaN8rUVmZOwAppEndmDsx6rYpmlODZZzF2EY7SAEJJKNlfvDz6AByzvpy8s/Jt+T04+tc2My6nzGmRBDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DqLVibaN8rUVmZOwAppEndmDsx6rYpmlODZZzF2EY7SAEJJKNlfvDz6AByzvpy8s/Jt+T04+tc2My6nzGmRBDw== {"files":[{"bytes":19338,"name":"index.html","sha256":"504778853e4e1312e86620c7696421523618d81d420785dfa0fcedeb61a74796"},{"bytes":8811,"name":"publication.md","sha256":"41a3a19a82fb9baf09ab19eff5c5248352c2a929cf7ee3896be10dd4d62d784d"},{"bytes":8489,"name":"publication.txt","sha256":"b2f3bd74eb16c59f06990a4f5cfb9521ed360a8ce0595c4fe9df9fb3411490d9"},{"bytes":2899,"name":"manifest.json","sha256":"bae2972b6a54a36a314af1cb41c969a333a463e5336a5eb0c15435c8f6035c44"},{"bytes":89,"name":"manifest.sig","sha256":"7897ffa71e23a7283821b64e09c0a3d33abcff89ffe84ea8ec151c4c1887492e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0cf3fd0ada230003837a2adb84b624b2ea8ec5d3f605eb28ffe74b43d485dfd7"}],"publication_id":"OT-2026-000077621"} Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077621
OpenTechnical

OT-2026-000077621

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b2f3bd74eb16c59f06990a4f5cfb9521ed360a8ce0595c4fe9df9fb3411490d9

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077621, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077621.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077621" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077621" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077621 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077621 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077621 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077621 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077622

Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
cb84551139a6c34f4190f84d73368cb460f54215859c5248aa330099818ca09b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077622, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077622.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077622" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077622" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "vent valve" - "compressed air supply" - "electric actuation" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077622 Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077622 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077622 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077622 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077623

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
4c2eb65d823508a6eb29ef7bbeaa95725b638e97defbad20e98fc5e4b4a8b41c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077623, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077623.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077623" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077623" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077623 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077623 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077623 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077623 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077623", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1347 }, "figures": [], "files": [ { "bytes": 20170, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e62b2923cad96fa9d511730f1a862e7b22fa9d9f192b326cf122c3b388c5d48e" }, { "bytes": 9525, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f2e6fc61370ee0e4289417949cfcbdba86a3b642c1b58c5d44bf40ea2bb14877" }, { "bytes": 9178, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4c2eb65d823508a6eb29ef7bbeaa95725b638e97defbad20e98fc5e4b4a8b41c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077623/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077623", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-7345-aaf3-b2308987193b" } VCBk5wLWf2JhHgRu2+mB4lcwA4NmwZAlQJpuS4LfIyGEKlSLsTdq/oq8zI3VwU6LW7EMSIad8hqtws5fKt8bAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: VCBk5wLWf2JhHgRu2+mB4lcwA4NmwZAlQJpuS4LfIyGEKlSLsTdq/oq8zI3VwU6LW7EMSIad8hqtws5fKt8bAg== {"files":[{"bytes":15433,"name":"index.html","sha256":"408d59bbb75f8841f6f62fa859c0c3f0b71da2809b0d34bfb9a9d3cfbe32f987"},{"bytes":5636,"name":"publication.md","sha256":"fbf24b0865fbd9b4af29fa6cfbb628d47ba8cb6951788f54cad0e75f4163d45d"},{"bytes":5356,"name":"publication.txt","sha256":"1deaf495804342a3fd7717c122ff481e24f1f2866ff06ab864b5b64aa8097ba3"},{"bytes":2712,"name":"manifest.json","sha256":"eee4f153c4af2bc27a3c3cc952d08feef06b04b566737f3fddef1bb3014cb480"},{"bytes":89,"name":"manifest.sig","sha256":"0ff5db3199b4cf5d8778f5e03d62b8be5f2b42df5359ec40d86da6462522a848"},{"bytes":227,"name":"manifest.sig.txt","sha256":"43f02e9a2b1bacf9d3a1ef6593394fed8f04c328774af7af921211a8d47ca662"}],"publication_id":"OT-2026-000077624"} Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077624
OpenTechnical

OT-2026-000077624

Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1deaf495804342a3fd7717c122ff481e24f1f2866ff06ab864b5b64aa8097ba3

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077624, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077624.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077624" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077624" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077624 Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077624 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077624 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077624 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077624", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 724 }, "figures": [], "files": [ { "bytes": 15433, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "408d59bbb75f8841f6f62fa859c0c3f0b71da2809b0d34bfb9a9d3cfbe32f987" }, { "bytes": 5636, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fbf24b0865fbd9b4af29fa6cfbb628d47ba8cb6951788f54cad0e75f4163d45d" }, { "bytes": 5356, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1deaf495804342a3fd7717c122ff481e24f1f2866ff06ab864b5b64aa8097ba3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077624/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "vent valve", "electric actuation", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077624", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ece-770f-89d1-93bf3bbfc28d" } 9W+3fWqbvsDwYfzXwQkdifouv5J7MoFFycT6bjHUM3U7yWa+befN5sd5R7lmyz5nEads1fVGCz7IiYeqX78HCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9W+3fWqbvsDwYfzXwQkdifouv5J7MoFFycT6bjHUM3U7yWa+befN5sd5R7lmyz5nEads1fVGCz7IiYeqX78HCA== {"files":[{"bytes":19917,"name":"index.html","sha256":"f8f0f9b254fb695bc3b7f4459f6abc0429ea12cb17a3c75027985c4bdfca33bf"},{"bytes":9315,"name":"publication.md","sha256":"5a41950d9bd2e068ca814e3f123f63609e283d61977f0f1a6933108ddb967e4f"},{"bytes":8968,"name":"publication.txt","sha256":"1924c41170a98cbfbc546e8d147ce7850b1b8044a19a5c9d0b4256e8ee516a9c"},{"bytes":2930,"name":"manifest.json","sha256":"8f2466e5aa6d4eea1b7c5cffc35bda0fb2adef859c6b54b15aff66d2b2efada7"},{"bytes":89,"name":"manifest.sig","sha256":"94eff6201d027325e81da58f0adc572f40168a860a9673a9862321736841d91b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"263799325ee0c55fe8d010ca8aef54e4e541b39f7041b4f525600edc2fa4c682"}],"publication_id":"OT-2026-000077625"} Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077625
OpenTechnical

OT-2026-000077625

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
1924c41170a98cbfbc546e8d147ce7850b1b8044a19a5c9d0b4256e8ee516a9c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077625, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077625.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077625" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077625" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077625 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077625 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077625 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077625 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077625", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1312 }, "figures": [], "files": [ { "bytes": 19917, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f8f0f9b254fb695bc3b7f4459f6abc0429ea12cb17a3c75027985c4bdfca33bf" }, { "bytes": 9315, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5a41950d9bd2e068ca814e3f123f63609e283d61977f0f1a6933108ddb967e4f" }, { "bytes": 8968, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1924c41170a98cbfbc546e8d147ce7850b1b8044a19a5c9d0b4256e8ee516a9c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077625/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077625", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ece-742f-a5c8-b39701a0e607" } X3M3f+unhTEpFeVePAA4F8fGcXItfA3U7dwALgFDSnO8eH6Pos7zbZMMQgj5MvpHkofXT9FuTgvCkTX1mUvnAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: X3M3f+unhTEpFeVePAA4F8fGcXItfA3U7dwALgFDSnO8eH6Pos7zbZMMQgj5MvpHkofXT9FuTgvCkTX1mUvnAg== {"files":[{"bytes":16239,"name":"index.html","sha256":"2098723f32637a171c08ec1bb95d040c1cb50d96c01c057651bcea893a82af18"},{"bytes":6195,"name":"publication.md","sha256":"40e67e70b06c2bd306e480f8663ad4c56e6f25f02f5b46c028232ff9fd47c7c3"},{"bytes":5885,"name":"publication.txt","sha256":"8ff5f39f682f0763b6e4e574519b6b8e85674edb8ecd039e425c940a3eccc162"},{"bytes":2763,"name":"manifest.json","sha256":"787e458210eb21506673bd959c0dccdfb3fdc2815f194df0661d9659d9a0b720"},{"bytes":89,"name":"manifest.sig","sha256":"dc4b4e9fdfea590e0ba456c8ff3a2b9553ae9a4c65ca0854f9447d0845fe2237"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3152c026754ff3b10e7ba06f0d2c18c5d76cf477cb5ea5fb755fc2f9298f9d7e"}],"publication_id":"OT-2026-000077626"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000077626
OpenTechnical

OT-2026-000077626

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
8ff5f39f682f0763b6e4e574519b6b8e85674edb8ecd039e425c940a3eccc162

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077626, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077626.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077626" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077626" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077626 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077626 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077626 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077626 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077626", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16239, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2098723f32637a171c08ec1bb95d040c1cb50d96c01c057651bcea893a82af18" }, { "bytes": 6195, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "40e67e70b06c2bd306e480f8663ad4c56e6f25f02f5b46c028232ff9fd47c7c3" }, { "bytes": 5885, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8ff5f39f682f0763b6e4e574519b6b8e85674edb8ecd039e425c940a3eccc162" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077626/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077626", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ece-7331-a534-2bc9e6e399cf" } DjsbPRJM4u3hNw7XB5iDoRK5g+veNDPPCD9J8iTLdyjMHaBNQZeFEI/9IzCdqj30/wYnLkkwTRg8MKPpr0aIDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DjsbPRJM4u3hNw7XB5iDoRK5g+veNDPPCD9J8iTLdyjMHaBNQZeFEI/9IzCdqj30/wYnLkkwTRg8MKPpr0aIDA== {"files":[{"bytes":19338,"name":"index.html","sha256":"02b2e0c225c73bef3f81e0a2022206e939a09ceab16a2a93603ec2f45fdf86ad"},{"bytes":8811,"name":"publication.md","sha256":"b4afb856a842aca61e8c5654fff97394b9180366519afb47c2204f091c2839f7"},{"bytes":8489,"name":"publication.txt","sha256":"43c4b3acd5ad470cfe3d37eb77e99bd138f2207becc3fd7c2ec3dbfd6b31f174"},{"bytes":2899,"name":"manifest.json","sha256":"109beb5cf46c84f41f298ffff68037b7415f2560ea31b445af4cfac286053d8e"},{"bytes":89,"name":"manifest.sig","sha256":"3b1c797cdf9abf7054fb801878630c482b3fbb7302579523e9b8b09f71ec9810"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a0935c7b27c19660f1cb345a26c7f627efdc2a6196c203a21e19834cbcfc1721"}],"publication_id":"OT-2026-000077627"} Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077627
OpenTechnical

OT-2026-000077627

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
43c4b3acd5ad470cfe3d37eb77e99bd138f2207becc3fd7c2ec3dbfd6b31f174

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077627, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077627.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077627" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077627" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077627 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077627 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077627 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077627 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077627", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1241 }, "figures": [], "files": [ { "bytes": 19338, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "02b2e0c225c73bef3f81e0a2022206e939a09ceab16a2a93603ec2f45fdf86ad" }, { "bytes": 8811, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b4afb856a842aca61e8c5654fff97394b9180366519afb47c2204f091c2839f7" }, { "bytes": 8489, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "43c4b3acd5ad470cfe3d37eb77e99bd138f2207becc3fd7c2ec3dbfd6b31f174" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077627/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077627", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ece-767f-b3e3-b29a025ed9e7" } ArEp9yjlVZ94iAhFtlbZjVV7/iEic9Gt8z0wmwp/1MHRGN+Wbr4Cojj/tL7eHaz5qVkRpkJZ0ibefKCZ1z+TBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ArEp9yjlVZ94iAhFtlbZjVV7/iEic9Gt8z0wmwp/1MHRGN+Wbr4Cojj/tL7eHaz5qVkRpkJZ0ibefKCZ1z+TBg== {"files":[{"bytes":17043,"name":"index.html","sha256":"099f9e2f1715fa9d8ec02eaef1e1592cd65b2ce7cdd57f4244a2e78504224381"},{"bytes":6889,"name":"publication.md","sha256":"020ea747f95b79246cb1556eb0cd1dc490f8163bf25f1b88f2934b0c3ddb080e"},{"bytes":6576,"name":"publication.txt","sha256":"51777333d00d9666e64252d65e602220ae7f3fd3529025ab5aa48f9b08b6163b"},{"bytes":2772,"name":"manifest.json","sha256":"9a7ad75f08a69a865b377160ef264878030f960e16d272ec2f48aad2492dc616"},{"bytes":89,"name":"manifest.sig","sha256":"22814b9aa8b170f4df6cb8b6f27c37528a0b2dcf743fb5e02765a173fee3de97"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b0c28db52811d909e73b0285f9e56455e485aea70f80ae470b769cc628cf4065"}],"publication_id":"OT-2026-000077628"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077628
OpenTechnical

OT-2026-000077628

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
51777333d00d9666e64252d65e602220ae7f3fd3529025ab5aa48f9b08b6163b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077628, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077628.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077628" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077628" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077628 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077628 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077628 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077628 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077629

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ed7e755d26037eee59d393653beb24f004a264a93247397eae2955be480ab6a8

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077629, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077629.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077629" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077629" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077629 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077629 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077629 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077629 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077630

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f61f79fba106502bdc190e7468ad67455a4265510d76dbfd477782ef7057cb9a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077630, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077630.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077630" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077630" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077630 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077630 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077630 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077630 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077630", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16794, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "190bbf24eb4684e01679a0ae78faa6924d8d062ad76cdcd40330e8efd947c2a1" }, { "bytes": 6683, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "648e5a6e4d2bc50d7058ef4ef41704af8b26efe89e2d9e7e7ed95cf8851e7556" }, { "bytes": 6370, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f61f79fba106502bdc190e7468ad67455a4265510d76dbfd477782ef7057cb9a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077630/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077630", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7ffb-aaa0-8c21437eda30" } iHSANZQ/OPL5Mu7Mbx7RCEnOreJ+fy9UMSeC6LPPPrJRv9xyJK4MP+A/cZ8Ul36hzeuK+ITHmHNkbACZbYiYDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: iHSANZQ/OPL5Mu7Mbx7RCEnOreJ+fy9UMSeC6LPPPrJRv9xyJK4MP+A/cZ8Ul36hzeuK+ITHmHNkbACZbYiYDA== {"files":[{"bytes":19917,"name":"index.html","sha256":"1735b6643a5db1660b53bf53177740bf50bdbff282781cd024e5d370a5ec5cf9"},{"bytes":9315,"name":"publication.md","sha256":"4df50ded6dad18fbe034a27de2375a61d5f04c358e31bd7988f8e9821968248c"},{"bytes":8968,"name":"publication.txt","sha256":"c93df529e8a9d159ff9c836ca1d66ea8ab108a05fba8d20da77ed8c9a07af376"},{"bytes":2930,"name":"manifest.json","sha256":"3a940aef3681647eec6523eb14ff6e0e42b09b26de34b7fccfd2897d4308b1a5"},{"bytes":89,"name":"manifest.sig","sha256":"5c4ef5c89bb4e1de569176f128a51e47824508c7b5f4a74160c62650e9f90d48"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4bdca5e2f2ae43224cd833b408a522d6abbcbdfe3ab69c5e1a0d5a958c8a2bc8"}],"publication_id":"OT-2026-000077631"} Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077631
OpenTechnical

OT-2026-000077631

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
c93df529e8a9d159ff9c836ca1d66ea8ab108a05fba8d20da77ed8c9a07af376

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077631, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077631.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077631" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077631" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077631 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077631 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077631 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077631 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077632

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
cececacf6189de5fde88ddbabe38f67073cb47e0d9f58e2a0f24946989e047cf

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077632, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077632.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077632" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077632" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077632 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077632 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077632 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077632 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077632", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16240, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fd8a9854148a1f29fd0f67608e80eec6199a179e7983e19fd74a3c4708763231" }, { "bytes": 6196, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "810e4e1763bfa4e7d51e82ea36bf16b2105ef809d77668e5e88e5031f796a0e0" }, { "bytes": 5886, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cececacf6189de5fde88ddbabe38f67073cb47e0d9f58e2a0f24946989e047cf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077632/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077632", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-762c-8577-6ebf1ddf6727" } 1utpTZl9mVpk/zAphPtN34RXIt2d1U/Nlszd9pTitixHPBfHbRl7Q4WKy8s4yD0GlLnrUTDrDT7yGFF4zGZYDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1utpTZl9mVpk/zAphPtN34RXIt2d1U/Nlszd9pTitixHPBfHbRl7Q4WKy8s4yD0GlLnrUTDrDT7yGFF4zGZYDw== {"files":[{"bytes":19400,"name":"index.html","sha256":"8339df732da38b1cdd6803784f1a63bad1ba254af8e8120492745bc23cd35eac"},{"bytes":8818,"name":"publication.md","sha256":"2a6da21578c55b6bf843394b0eaac1e9209b63c5a552469489755aed37d49e50"},{"bytes":8508,"name":"publication.txt","sha256":"34b4a53f816b9c4e3f0449517c8948fc3e68e25d434ea1afbe2072314595e925"},{"bytes":2863,"name":"manifest.json","sha256":"5363d1bc45e353d6b4820f1a5d0e3610ea0c0dff92d1de7a046dc2f2e03c51ee"},{"bytes":89,"name":"manifest.sig","sha256":"9c2f04e1f4e2548f60fec506cddbe5488a6f6a0d6676e6413eadb5390df65051"},{"bytes":227,"name":"manifest.sig.txt","sha256":"57cfb630d8b5e90a5ba386276ab078185ad5ca64b5dc4abbab7fb5c02290af90"}],"publication_id":"OT-2026-000077633"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077633
OpenTechnical

OT-2026-000077633

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
34b4a53f816b9c4e3f0449517c8948fc3e68e25d434ea1afbe2072314595e925

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077633, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077633.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077633" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077633" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077633 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077633 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077633 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077633 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077633", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1252 }, "figures": [], "files": [ { "bytes": 19400, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8339df732da38b1cdd6803784f1a63bad1ba254af8e8120492745bc23cd35eac" }, { "bytes": 8818, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2a6da21578c55b6bf843394b0eaac1e9209b63c5a552469489755aed37d49e50" }, { "bytes": 8508, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "34b4a53f816b9c4e3f0449517c8948fc3e68e25d434ea1afbe2072314595e925" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077633/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077633", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-77f4-8f15-80dc07dbfba0" } fY0I6Uk8C1qLI+Fv9dkOJPl/VKgV512x9WIJ5rsJYGDvTKnAtWyM0IXZ4E92JCf5Thoi4cBXoRsDXO5ugMR3Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fY0I6Uk8C1qLI+Fv9dkOJPl/VKgV512x9WIJ5rsJYGDvTKnAtWyM0IXZ4E92JCf5Thoi4cBXoRsDXO5ugMR3Cw== {"files":[{"bytes":17044,"name":"index.html","sha256":"93480cdaeb543286f3158fc6a31bcfb5da06eb969a4e68fd256efd38107d4e52"},{"bytes":6890,"name":"publication.md","sha256":"52945588ea3f8214a5abc667a37ae4bf4b355c1293922ae519b70060c2e30e06"},{"bytes":6577,"name":"publication.txt","sha256":"ed9b5b75e11e29dee221a8848d12979fce7357858014dca83069f6046f7d8063"},{"bytes":2772,"name":"manifest.json","sha256":"51d86298a0766a966495383d8eaacffc1a6fe0156e9a2c565566eca97393fcf0"},{"bytes":89,"name":"manifest.sig","sha256":"4b7297b58fb9382f9c3a537fb2c79cc57696a9d1762cec499739fa0cc4f03b54"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a35b8d700628e932b98e67639869065c0a9ebf72525e3ed5f2e517aa3c3aa553"}],"publication_id":"OT-2026-000077634"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077634
OpenTechnical

OT-2026-000077634

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ed9b5b75e11e29dee221a8848d12979fce7357858014dca83069f6046f7d8063

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077634, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077634.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077634" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077634" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077634 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077634 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077634 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077634 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077634", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17044, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "93480cdaeb543286f3158fc6a31bcfb5da06eb969a4e68fd256efd38107d4e52" }, { "bytes": 6890, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "52945588ea3f8214a5abc667a37ae4bf4b355c1293922ae519b70060c2e30e06" }, { "bytes": 6577, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ed9b5b75e11e29dee221a8848d12979fce7357858014dca83069f6046f7d8063" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077634/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077634", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-723c-8bf7-a6f9932c6edf" } 0G4IiKcE0GIQ7woLSUW2jUgpcP2AW75ndutmBm/30NuIgaJ3oQvt6GY41LamffU7FBu0GIvgAkKAxeKE+x1hAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0G4IiKcE0GIQ7woLSUW2jUgpcP2AW75ndutmBm/30NuIgaJ3oQvt6GY41LamffU7FBu0GIvgAkKAxeKE+x1hAQ== {"files":[{"bytes":20238,"name":"index.html","sha256":"8c28d67f99b81dd43c27d1e8e3c75901f47b40be94ebd6fe2b98e65dd8a1d351"},{"bytes":9538,"name":"publication.md","sha256":"87d9d318a78f37c222511508e45721260cebf47889005eea23ba2b13ff773e5b"},{"bytes":9203,"name":"publication.txt","sha256":"9c0535e1672e1bcdef11ac28dc1c0a091bdba8798bff892bcef6cad1e5807bfe"},{"bytes":2894,"name":"manifest.json","sha256":"ac2c28fef11180507a0b5e553df0fbb4c7d68cee3903b4d4db2b159a52191aac"},{"bytes":89,"name":"manifest.sig","sha256":"353ded1c0bac7efcd1d0ec40b45916276846522494d69cb181d7147b42741ffe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"90564083c0e644d41f61588275bc273c3d1db142e2d573d5d5b60d57940521be"}],"publication_id":"OT-2026-000077635"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077635
OpenTechnical

OT-2026-000077635

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
9c0535e1672e1bcdef11ac28dc1c0a091bdba8798bff892bcef6cad1e5807bfe

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077635, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077635.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077635" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077635" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077635 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077635 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077635 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077635 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077636

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b74983e4764cd9f4d8cabdff49c4e722d874a1069d6b98316be1ef5da61771b9

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077636, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077636.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077636" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077636" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077636 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077636 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077636 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077636 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077637

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
dcac1998f4a7f5ce4ba2b468ea972eb7449b4d92dbd0e6d7ae0f6be4c5c3ef39

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077637, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077637.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077637" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077637" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077637 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077637 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077637 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077637 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077637", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1323 }, "figures": [], "files": [ { "bytes": 19985, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "67d20f98432dedffe49afcb3964f5d8dbdc87896d714f2cc9af7af9e951e3842" }, { "bytes": 9328, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bc061731c95bb9539904a32eb6b77b8d927cb442dad2e4650fbb2d66b4af3ff4" }, { "bytes": 8993, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dcac1998f4a7f5ce4ba2b468ea972eb7449b4d92dbd0e6d7ae0f6be4c5c3ef39" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077637/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077637", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7935-88f7-53f5f5e9a27a" } XqDgqUV6UG506XLOusm5ytvIq3M0ifdvtok21BO79Cgsx+SJGFGGDQ810LFClzZtDoOxannZi+hbhwh5/ewXAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XqDgqUV6UG506XLOusm5ytvIq3M0ifdvtok21BO79Cgsx+SJGFGGDQ810LFClzZtDoOxannZi+hbhwh5/ewXAQ== {"files":[{"bytes":16244,"name":"index.html","sha256":"e19fd07bfbaf151f59edc780b7bbb84e06910fb2858f959304b0ab082466488e"},{"bytes":6200,"name":"publication.md","sha256":"a6e3ad9893d58b4f65e122317e2bcd863960b36ff0f6a00400a1c4fe64809a9c"},{"bytes":5890,"name":"publication.txt","sha256":"980899ca457afcc458f4023b8f999fe4d7894a429dd79d737a93fa45b615b443"},{"bytes":2763,"name":"manifest.json","sha256":"1c18d0851f04c856c35a7cd3b68dd413fa9624928490dea448d9dc91237279de"},{"bytes":89,"name":"manifest.sig","sha256":"416b40cbea12e79c2c72d3cb0810c854ee55f24d56078f551a30da3a6e8cbd3d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"251a058c81405e38547611d7e1b15f267ba272634fe4d1fe62117c1ff2fc0891"}],"publication_id":"OT-2026-000077638"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000077638
OpenTechnical

OT-2026-000077638

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
980899ca457afcc458f4023b8f999fe4d7894a429dd79d737a93fa45b615b443

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077638, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077638.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077638" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077638" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077638 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077638 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077638 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077638 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077638", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16244, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e19fd07bfbaf151f59edc780b7bbb84e06910fb2858f959304b0ab082466488e" }, { "bytes": 6200, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a6e3ad9893d58b4f65e122317e2bcd863960b36ff0f6a00400a1c4fe64809a9c" }, { "bytes": 5890, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "980899ca457afcc458f4023b8f999fe4d7894a429dd79d737a93fa45b615b443" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077638/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077638", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-73d3-8593-5a8bdee0b87c" } maTnrIM0thWpeidDhdSNg7CNKXrjI1m7CAqYe9ZbIkb8+4ZgcIC59/u+m3iH9Pw2FBL1UHgi4sluYi+7QDVOCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: maTnrIM0thWpeidDhdSNg7CNKXrjI1m7CAqYe9ZbIkb8+4ZgcIC59/u+m3iH9Pw2FBL1UHgi4sluYi+7QDVOCw== {"files":[{"bytes":19401,"name":"index.html","sha256":"d6cb4c4f5840d44d931bf7cda2d2776a25a17bfe0c7c21c249b5a6c7e33f4210"},{"bytes":8819,"name":"publication.md","sha256":"9becf58a5dd75022858dc9536d493c4419088e7d5956c7f928bda491a840b82a"},{"bytes":8509,"name":"publication.txt","sha256":"1eaa05afa3bfb770719a0ade761180ca21ea7b4e849be9f8ca3f50f2eddd47e4"},{"bytes":2863,"name":"manifest.json","sha256":"d83ff709e7466e39eb12c6fb6c2733eec1d4e768726e5b142e9320ad5b5e739c"},{"bytes":89,"name":"manifest.sig","sha256":"b8ea16758dcac727317cfd14bfa12820a7b906de5c2732845df0f3277fcac2ed"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7593ae3e660ad4f0c36289ba03921c64ec2101d8fa590c4bfab63fcb91830f3f"}],"publication_id":"OT-2026-000077639"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077639
OpenTechnical

OT-2026-000077639

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
1eaa05afa3bfb770719a0ade761180ca21ea7b4e849be9f8ca3f50f2eddd47e4

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077639, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077639.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077639" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077639" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077639 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077639 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077639 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077639 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077639", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1252 }, "figures": [], "files": [ { "bytes": 19401, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d6cb4c4f5840d44d931bf7cda2d2776a25a17bfe0c7c21c249b5a6c7e33f4210" }, { "bytes": 8819, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9becf58a5dd75022858dc9536d493c4419088e7d5956c7f928bda491a840b82a" }, { "bytes": 8509, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1eaa05afa3bfb770719a0ade761180ca21ea7b4e849be9f8ca3f50f2eddd47e4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077639/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077639", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-70cd-8d10-5ad099958247" } i10S5Qs9ysQdcuTckrZbZGaBK73PPnY+SSRT5vw8d+xg1/K0zQwiAnG1Oh0LCYIdeEnxr/HnDxuZQk8ths1VBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: i10S5Qs9ysQdcuTckrZbZGaBK73PPnY+SSRT5vw8d+xg1/K0zQwiAnG1Oh0LCYIdeEnxr/HnDxuZQk8ths1VBw== {"files":[{"bytes":17048,"name":"index.html","sha256":"c4bc1aefd91eb663cb30aef15e85a585f8e1b5aff5de08abc3bde1a3e6c273a4"},{"bytes":6894,"name":"publication.md","sha256":"6e918f9371475f8daa6e610b4dbe4618455f58aa2f2beafcdc5ba233681542bb"},{"bytes":6581,"name":"publication.txt","sha256":"cbd572554fa9c9a53aaf66451b80e2ebdf29b507e5e6d4cc1aa70734e7597251"},{"bytes":2772,"name":"manifest.json","sha256":"8d1621e09a1aef66f21201af8b7b6496f71992dfda3433de2e23b00de892eab4"},{"bytes":89,"name":"manifest.sig","sha256":"d9a15c9d7bab5af3dcefa66cd8f35478232ddb353352272030391bddcf528072"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4a4b34efc7d1cd3b9e0e32ddf231f8520ea0559e03f53da7b0191d055af879e7"}],"publication_id":"OT-2026-000077640"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077640
OpenTechnical

OT-2026-000077640

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
cbd572554fa9c9a53aaf66451b80e2ebdf29b507e5e6d4cc1aa70734e7597251

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077640, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077640.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077640" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077640" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077640 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077640 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077640 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077640 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077640", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17048, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c4bc1aefd91eb663cb30aef15e85a585f8e1b5aff5de08abc3bde1a3e6c273a4" }, { "bytes": 6894, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6e918f9371475f8daa6e610b4dbe4618455f58aa2f2beafcdc5ba233681542bb" }, { "bytes": 6581, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cbd572554fa9c9a53aaf66451b80e2ebdf29b507e5e6d4cc1aa70734e7597251" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077640/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077640", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-76dd-9c4a-01b4b02f4140" } RHe9+ICYfHfKjOISdv4wLqLjokXeCx9t4UPJePLpbxYfyxOzzmYFfIbmhIe5myO2/GXuGgE+pALOUr7ytIWnBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RHe9+ICYfHfKjOISdv4wLqLjokXeCx9t4UPJePLpbxYfyxOzzmYFfIbmhIe5myO2/GXuGgE+pALOUr7ytIWnBQ== {"files":[{"bytes":20239,"name":"index.html","sha256":"bb130974808ecd075de5eeefeee895d30e9603e7b8dba7adb505eab5b149f0f4"},{"bytes":9539,"name":"publication.md","sha256":"d1e7b06369ad4611e22eb2c46eafd7d99ad04e450fb7971245ac8b56deab48d4"},{"bytes":9204,"name":"publication.txt","sha256":"2bdc8b18bd1093f63bb6692459fc0cf6db658bc4dc2629cd199f1391756fb901"},{"bytes":2894,"name":"manifest.json","sha256":"e949a19ec8d4ab57d2fdbd57dcb2fdc4e6a1e9c1e2f53df88d519cc1c2813fd6"},{"bytes":89,"name":"manifest.sig","sha256":"4685e30a39d51b5abe3ed7e1c146cb1c7591504fa4c52ea491de7e42d7cc5ee9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"713507f0c4e70b6df648f10a1b263a7f152f3d75e7869859a0129f55b7481313"}],"publication_id":"OT-2026-000077641"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077641
OpenTechnical

OT-2026-000077641

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2bdc8b18bd1093f63bb6692459fc0cf6db658bc4dc2629cd199f1391756fb901

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077641, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077641.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077641" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077641" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077641 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077641 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077641 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077641 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077641", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1358 }, "figures": [], "files": [ { "bytes": 20239, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bb130974808ecd075de5eeefeee895d30e9603e7b8dba7adb505eab5b149f0f4" }, { "bytes": 9539, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d1e7b06369ad4611e22eb2c46eafd7d99ad04e450fb7971245ac8b56deab48d4" }, { "bytes": 9204, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2bdc8b18bd1093f63bb6692459fc0cf6db658bc4dc2629cd199f1391756fb901" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077641/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077641", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-72a2-88b3-c7f834068520" } u8Mk7ZdL62QB1/wNRTmn1bPwYX7UvqTv/TYdzMhZF8aar/M54nxEcjaG7FPa60IVpHzdFH99OwFOls+dMO+bAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: u8Mk7ZdL62QB1/wNRTmn1bPwYX7UvqTv/TYdzMhZF8aar/M54nxEcjaG7FPa60IVpHzdFH99OwFOls+dMO+bAw== {"files":[{"bytes":16799,"name":"index.html","sha256":"d3be69d88e5ecdc293ae2d853fe5483e0cae5946320128620a921528ed0b46c5"},{"bytes":6688,"name":"publication.md","sha256":"cea8774845701d98e33671bb3e7db61073d4a1595f1ad78a721eadc340078111"},{"bytes":6375,"name":"publication.txt","sha256":"581c036b79bbe63e6f8791971d4f88429059b0fd38c084bb039c8be91c2cfc21"},{"bytes":2772,"name":"manifest.json","sha256":"e81be6d19379cb4e1586e7a8f54c10bc1f5f936cbb98236d4f578b7ed564b55d"},{"bytes":89,"name":"manifest.sig","sha256":"347ccc8a1b54e9719805b5522dcbc1e174027c43aec980f9285cfc96f265bc8a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"db0850779a9f7bdc68826ead3643621db74977a06ac47c44983af311d7feaa44"}],"publication_id":"OT-2026-000077642"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077642
OpenTechnical

OT-2026-000077642

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
581c036b79bbe63e6f8791971d4f88429059b0fd38c084bb039c8be91c2cfc21

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077642, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077642.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077642" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077642" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077642 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077642 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077642 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077642 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077642", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16799, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d3be69d88e5ecdc293ae2d853fe5483e0cae5946320128620a921528ed0b46c5" }, { "bytes": 6688, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cea8774845701d98e33671bb3e7db61073d4a1595f1ad78a721eadc340078111" }, { "bytes": 6375, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "581c036b79bbe63e6f8791971d4f88429059b0fd38c084bb039c8be91c2cfc21" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077642/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077642", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7df9-947f-9cce70ff7e6d" } Ad6yLuT72zjm+dzOjRDtYkI7RpyeZTRjlHJQuo/vG1/vM6zFbj9kWEmRQvSYjLJZBdzyDKnaUlHRQWWw9jcXBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Ad6yLuT72zjm+dzOjRDtYkI7RpyeZTRjlHJQuo/vG1/vM6zFbj9kWEmRQvSYjLJZBdzyDKnaUlHRQWWw9jcXBA== {"files":[{"bytes":19986,"name":"index.html","sha256":"be3ad38b7b87920136b171ae80e631c70d44fce0448c85cb14dca4c2a9ed223a"},{"bytes":9329,"name":"publication.md","sha256":"ea59179023d4c25f7efce3ac9cf858ad6fb22d2a9a0b73ff544935599a517bcc"},{"bytes":8994,"name":"publication.txt","sha256":"95ca104a0b004b7c08baca52c8ad3ea3cbdd1e31eca72afe18148fdac8793f58"},{"bytes":2894,"name":"manifest.json","sha256":"8a683d76fccfc9edffd103f9e526f029dead3eddd74c6a83a20d7a74ea7a4357"},{"bytes":89,"name":"manifest.sig","sha256":"00abf82944f82e7c1b8f847f12b7c57084f6a671e5b903f748a852a8ec0742a7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e562f60e215a9b36cb657a32f028c91693e91bb6046706a47cd7f80e4df61c9a"}],"publication_id":"OT-2026-000077643"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077643
OpenTechnical

OT-2026-000077643

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
95ca104a0b004b7c08baca52c8ad3ea3cbdd1e31eca72afe18148fdac8793f58

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077643, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077643.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077643" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077643" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077643 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077643 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077643 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077643 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077644

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
be17621d27d81f278a14338f88d45349cd89607dd24fa9826a1d6b04c428349a

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077644, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077644.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077644" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077644" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077644 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077644 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077644 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077644 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077645

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
70dc3fadb01182d8a5a5e730b4b990d472b08d0918d542becdc7ebfa09242e55

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077645, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077645.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077645" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077645" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077645 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077645 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077645 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077645 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077645", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1252 }, "figures": [], "files": [ { "bytes": 19405, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "114bc56ac1104f1f35f8a8bf6a39446b3f05960813aaee9ea33581109e8321db" }, { "bytes": 8823, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8c7b66e7e6cbdbf7fa3845243e27c0d11c85c7cbf9b805757c322b47380d005d" }, { "bytes": 8513, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "70dc3fadb01182d8a5a5e730b4b990d472b08d0918d542becdc7ebfa09242e55" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077645/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077645", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-7a81-aaec-9b46fe806e53" } eUiBTRwa/aBQw7Bu7YX9MX6cgR3eybHahLKzsGjPXF3k6AbstWRQrpDaPWhQFtVyrIjweeuQe2CYobD6yvW7AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: eUiBTRwa/aBQw7Bu7YX9MX6cgR3eybHahLKzsGjPXF3k6AbstWRQrpDaPWhQFtVyrIjweeuQe2CYobD6yvW7AQ== {"files":[{"bytes":17032,"name":"index.html","sha256":"db1913a338ddadf647a368bc55dc63467441c0e4fd914a5f301f88ad08fe7d09"},{"bytes":6884,"name":"publication.md","sha256":"f37f16b59d578675952cbb8889ff5a28daebc9b953552c3b223876920cc86c3e"},{"bytes":6574,"name":"publication.txt","sha256":"9683e438260e7e8a58ae771f1c3df6fd7a85a196c9d5334208d4515efda5f510"},{"bytes":2769,"name":"manifest.json","sha256":"9febef10295a7a05bd198259803773a7e639c843a0839ef8b068fe8067613d6e"},{"bytes":89,"name":"manifest.sig","sha256":"2176fbcd66de47178c996d7c01fb1281a68e7bcef26519d7613adb42e49a573b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"182f076e72c757fc155a0ed38159d137c8b02f06852eb745a30c1c52d5203c5d"}],"publication_id":"OT-2026-000077646"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077646
OpenTechnical

OT-2026-000077646

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
9683e438260e7e8a58ae771f1c3df6fd7a85a196c9d5334208d4515efda5f510

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077646, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077646.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077646" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077646" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077646 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077646 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077646 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077646 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077646", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17032, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "db1913a338ddadf647a368bc55dc63467441c0e4fd914a5f301f88ad08fe7d09" }, { "bytes": 6884, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f37f16b59d578675952cbb8889ff5a28daebc9b953552c3b223876920cc86c3e" }, { "bytes": 6574, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9683e438260e7e8a58ae771f1c3df6fd7a85a196c9d5334208d4515efda5f510" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077646/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077646", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7450-bad3-03dcb65c5ac4" } 143TfxV74KKbwBTC3YNN5GgZH/nK2VcY0Jw0GnX2quKWl/u/MVRbm0knWg6Zu51kz7gv6avMKCnc1i9zwVsTAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 143TfxV74KKbwBTC3YNN5GgZH/nK2VcY0Jw0GnX2quKWl/u/MVRbm0knWg6Zu51kz7gv6avMKCnc1i9zwVsTAg== {"files":[{"bytes":20243,"name":"index.html","sha256":"fad91921bc673c58e4ac1b011b9e08ea4ed7f51dfb3646900bc258834c12edc3"},{"bytes":9543,"name":"publication.md","sha256":"3dea4594fe393c137d2dce94799c5e70014cac679afe136134c269dcd178bc1d"},{"bytes":9208,"name":"publication.txt","sha256":"1987ba79b2bb8579579906064a848c3f10fd789a85c0f9cb8f701bf91ccd43fd"},{"bytes":2894,"name":"manifest.json","sha256":"0b6721fc512c69ca4896de2e792b8613958ec765cb974ace44c6419085d90ec8"},{"bytes":89,"name":"manifest.sig","sha256":"f44325e16dd5dee11f4b4891f384d8792ec46aac77014adcf770aa961f33d36c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4fefe9f66e0b72a18328a49edca8d69bf88e75ed44f7fb2545c5f4f654a6be2d"}],"publication_id":"OT-2026-000077647"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077647
OpenTechnical

OT-2026-000077647

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
1987ba79b2bb8579579906064a848c3f10fd789a85c0f9cb8f701bf91ccd43fd

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077647, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077647.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077647" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077647" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077647 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077647 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077647 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077647 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077647", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1358 }, "figures": [], "files": [ { "bytes": 20243, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fad91921bc673c58e4ac1b011b9e08ea4ed7f51dfb3646900bc258834c12edc3" }, { "bytes": 9543, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3dea4594fe393c137d2dce94799c5e70014cac679afe136134c269dcd178bc1d" }, { "bytes": 9208, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1987ba79b2bb8579579906064a848c3f10fd789a85c0f9cb8f701bf91ccd43fd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077647/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077647", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-720b-8c9f-d450cd035792" } 7liP3HLRFiOCHQpE9x0ZzOPvmd91Rq3wh12ZS9h4H2MVCNF99kfgHIcZ4xVuROUK5bG+7H4V+6Df6xCaqVA2Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7liP3HLRFiOCHQpE9x0ZzOPvmd91Rq3wh12ZS9h4H2MVCNF99kfgHIcZ4xVuROUK5bG+7H4V+6Df6xCaqVA2Cw== {"files":[{"bytes":17033,"name":"index.html","sha256":"a3b4953442c8c1833e584355ecacc097cda0556a59ca1b7f9296ccef1be6f521"},{"bytes":6885,"name":"publication.md","sha256":"259fe428dce2d267c9c4583c05b612df7fd715e46c7690b0197c04c19a0a18ed"},{"bytes":6575,"name":"publication.txt","sha256":"67c0a41b29dfa4f6a6dfef9c32002921546694b28e90155a58427aa2697498ee"},{"bytes":2769,"name":"manifest.json","sha256":"ca53806c1ed171fe9222bbf40a3b588f4a12e81b1c5b27357cb3f4daa599abf1"},{"bytes":89,"name":"manifest.sig","sha256":"7f2439880a8733990fc82fcabdf38dbb25fd96518d354d4b73802aa5ee96ce55"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cdf00e872062fe4c43be9deb97cdcf4cbb896f38bd3fce7232700a08fee54ed0"}],"publication_id":"OT-2026-000077648"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077648
OpenTechnical

OT-2026-000077648

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
67c0a41b29dfa4f6a6dfef9c32002921546694b28e90155a58427aa2697498ee

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077648, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077648.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077648" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077648" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077648 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077648 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077648 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077648 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077648", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17033, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a3b4953442c8c1833e584355ecacc097cda0556a59ca1b7f9296ccef1be6f521" }, { "bytes": 6885, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "259fe428dce2d267c9c4583c05b612df7fd715e46c7690b0197c04c19a0a18ed" }, { "bytes": 6575, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "67c0a41b29dfa4f6a6dfef9c32002921546694b28e90155a58427aa2697498ee" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077648/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077648", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-798f-bc3e-8f48d95bc654" } Ev4tPJAczl0rAC8M0M3zrdJvoNIrY1L3mzDZpA4mp/fNeDVFilW2cQOVC2cVottLyIlo+NYHgikSYYwaB/v+Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Ev4tPJAczl0rAC8M0M3zrdJvoNIrY1L3mzDZpA4mp/fNeDVFilW2cQOVC2cVottLyIlo+NYHgikSYYwaB/v+Bg== {"files":[{"bytes":19990,"name":"index.html","sha256":"384d99f48472be69460d81a9100ce001be655633dcf6791faac507026ac9fd10"},{"bytes":9333,"name":"publication.md","sha256":"63fe7aa6e01d17ca403390a0c2d5a9769127f30a544874cc009b19fcdb2de3ec"},{"bytes":8998,"name":"publication.txt","sha256":"076bffdd4ccfd0acb4161efcf9eea994ccca1adf4516094e4894144db69728d2"},{"bytes":2894,"name":"manifest.json","sha256":"aa96ca04a943624ae0494b135ddceee39fd68d37329a7beba9c7ba45cec4eeee"},{"bytes":89,"name":"manifest.sig","sha256":"874b5b17c22fdb649d05a53a01c7bc9ccca82685ab97c2c3cbaf9073b1805a32"},{"bytes":227,"name":"manifest.sig.txt","sha256":"106bbbb3d380cb54203377769f1b8bf0c836e217677091fc60023cac1c6cdb92"}],"publication_id":"OT-2026-000077649"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077649
OpenTechnical

OT-2026-000077649

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
076bffdd4ccfd0acb4161efcf9eea994ccca1adf4516094e4894144db69728d2

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077649, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077649.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077649" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077649" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077649 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077649 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077649 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077649 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077649", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1323 }, "figures": [], "files": [ { "bytes": 19990, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "384d99f48472be69460d81a9100ce001be655633dcf6791faac507026ac9fd10" }, { "bytes": 9333, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "63fe7aa6e01d17ca403390a0c2d5a9769127f30a544874cc009b19fcdb2de3ec" }, { "bytes": 8998, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "076bffdd4ccfd0acb4161efcf9eea994ccca1adf4516094e4894144db69728d2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077649/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077649", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7cd6-92d6-af3b02a4a218" } vAOKjFmyH4eUGwfi8Pbdu+I+QAEGLBZjoxhkyn4yWF9HIYJ9MwBCUtSWTBUiGXgELm9uHr/njnFiWr2NAMhpCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vAOKjFmyH4eUGwfi8Pbdu+I+QAEGLBZjoxhkyn4yWF9HIYJ9MwBCUtSWTBUiGXgELm9uHr/njnFiWr2NAMhpCw== {"files":[{"bytes":16784,"name":"index.html","sha256":"3178e88578a4782a8ad8a77523c92ba299cb3523e9a35aa767866de1d9b11a86"},{"bytes":6679,"name":"publication.md","sha256":"4163388ea89cfd0752612e5cfb3449592fed0052c2b2ee75dd22b8b6992e6b71"},{"bytes":6369,"name":"publication.txt","sha256":"efc2c103cd5891023ed60becabfab6a94106e8904e88360c07dcccc881558549"},{"bytes":2769,"name":"manifest.json","sha256":"1452c6b0bcd3d91be6d40d39371dcc92953351fea3cbacbcf46630f5cbbe138f"},{"bytes":89,"name":"manifest.sig","sha256":"1474c4c97ec99ed04a4393dfda1dc871d264bf31a6e301fdca5c97c2fd07b433"},{"bytes":227,"name":"manifest.sig.txt","sha256":"12fb53479ffd6f5ffa189f81dfd5ab7314bed9f53f13421c718fe43b53371705"}],"publication_id":"OT-2026-000077650"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077650
OpenTechnical

OT-2026-000077650

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
efc2c103cd5891023ed60becabfab6a94106e8904e88360c07dcccc881558549

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077650, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077650.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077650" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077650" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077650 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077650 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077650 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077650 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077650", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16784, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3178e88578a4782a8ad8a77523c92ba299cb3523e9a35aa767866de1d9b11a86" }, { "bytes": 6679, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4163388ea89cfd0752612e5cfb3449592fed0052c2b2ee75dd22b8b6992e6b71" }, { "bytes": 6369, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "efc2c103cd5891023ed60becabfab6a94106e8904e88360c07dcccc881558549" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077650/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077650", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-70d6-af85-d479fdf4ffcd" } h8Lu/6gLDtPZKRlBWmyYtfOZJ4IkiNYQn9G/z82D2sDu+Euk3ol4Iuu2O0J2f8/go76oNs0gPXhdtuibBUQ6Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: h8Lu/6gLDtPZKRlBWmyYtfOZJ4IkiNYQn9G/z82D2sDu+Euk3ol4Iuu2O0J2f8/go76oNs0gPXhdtuibBUQ6Bg== {"files":[{"bytes":19594,"name":"index.html","sha256":"7cb5601908b5f8a9b07c1be00fec544bc1d109d1b1aabc762ae1c0f8cfc56f7a"},{"bytes":8980,"name":"publication.md","sha256":"4817fb51f27f260981acc5d58913b99ad67207d942e3335f9c5c6b23b3b2ec27"},{"bytes":8680,"name":"publication.txt","sha256":"47b13224ce0a4537772ebb8a9aafef053bb842246330511fc661c41e5838cb76"},{"bytes":2842,"name":"manifest.json","sha256":"39509e890c9d78bec9f3b4aeb77402902b0cd28944a1193132b765e184e3d3fd"},{"bytes":89,"name":"manifest.sig","sha256":"901f6fbe7139f6b3b22a704cabe7ac9ce5bd8679942e5163b24ff5b8ff2fda92"},{"bytes":227,"name":"manifest.sig.txt","sha256":"65aba0960647c045de22331dd188c28563f08466924e8c8a63d279586d0b26ad"}],"publication_id":"OT-2026-000077651"} Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077651
OpenTechnical

OT-2026-000077651

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
47b13224ce0a4537772ebb8a9aafef053bb842246330511fc661c41e5838cb76

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077651, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077651.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077651" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077651" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077651 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077651 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077651 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077651 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077652

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
229eec6f2ac90b685e12a3b15378b12a37e320fb64ff0136d71d24e74389a4e5

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077652, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077652.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077652" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077652" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077652 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077652 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077652 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077652 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077653

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2b7895902158ef9e01d1488be7aae4de33caed87351fda1a7ab8935bb6f690e9

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077653, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077653.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077653" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077653" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077653 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077653 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077653 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077653 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077654

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5c6eb84130985e04eefbbfe351aebc03bb40fbdcd2fa9e79cdbf1c5367023aa5

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077654, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077654.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077654" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077654" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077654 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077654 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077654 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077654 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077654", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17037, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "84718ecad3b6524146790739fb4ba3f95de4f2ff1ba93ae1d3c6938b87e306dd" }, { "bytes": 6889, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b641b0cc2ff311eaafbf7c6ea0b26721d1293cdaf2c75990c84f9aa812d897e0" }, { "bytes": 6579, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5c6eb84130985e04eefbbfe351aebc03bb40fbdcd2fa9e79cdbf1c5367023aa5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077654/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077654", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-719b-b152-4035aa31cde0" } OnJD670wkXfjc+RuPP8BV3NkBQuGyZ9tJfGlZL8fb5Md5pN2LZMBrfF1lT5afBMTQ/jXDZpJfR+nB3tnB3I1BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OnJD670wkXfjc+RuPP8BV3NkBQuGyZ9tJfGlZL8fb5Md5pN2LZMBrfF1lT5afBMTQ/jXDZpJfR+nB3tnB3I1BQ== {"files":[{"bytes":20179,"name":"index.html","sha256":"04128ebe36f882fd9f68aa65e7471cad37240c24e4b34c0c8e1a8f582fbf9084"},{"bytes":9490,"name":"publication.md","sha256":"13f17d5ac312123e8ecda50f90d79bd09149b127bce5725e5f92a3e7a11aebd9"},{"bytes":9165,"name":"publication.txt","sha256":"d70e50fd81007471f2aa2ec63b474394ae175af3dc0b4197588b394e25b65b48"},{"bytes":2873,"name":"manifest.json","sha256":"c65ed9dd0160fc079f74a3ce6d585538b73668463d29a161a23de6df7d4816c6"},{"bytes":89,"name":"manifest.sig","sha256":"4b25f08a4304ae8f7925a80e2eac2099cc06e983dc93b74bf315480490e04f92"},{"bytes":227,"name":"manifest.sig.txt","sha256":"50cf504fbc7af698165a32daf52603bf534f4e2b34928a74724deb22eff1e37a"}],"publication_id":"OT-2026-000077655"} Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077655
OpenTechnical

OT-2026-000077655

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d70e50fd81007471f2aa2ec63b474394ae175af3dc0b4197588b394e25b65b48

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077655, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077655.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077655" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077655" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077655 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077655 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077655 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077655 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077656

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
87c5fdfbe83a488136b33c2a35e168eecf64efc27910486cc5b5450ef2e135d3

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077656, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077656.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077656" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077656" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077656 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077656 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077656 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077656 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077656", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16788, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fa8325bcca26720fda184aeda2bc8da97a580baeb4986d11e2ecc56b4ff16cf2" }, { "bytes": 6683, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d9a29951887411dc8b1c3a3767dab592d74cab345c4018e9572e945f71eb4134" }, { "bytes": 6373, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "87c5fdfbe83a488136b33c2a35e168eecf64efc27910486cc5b5450ef2e135d3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077656/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077656", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-703e-9ef9-e11deba5d58d" } BhryGOYc37cY74dEDNa0NvmayOY7NlwCqjaU9CVgzl3/mFpXsXyeYgAWt4Dhie3D2afSPFCS3qZqbs6JRsR2Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BhryGOYc37cY74dEDNa0NvmayOY7NlwCqjaU9CVgzl3/mFpXsXyeYgAWt4Dhie3D2afSPFCS3qZqbs6JRsR2Bw== {"files":[{"bytes":19540,"name":"index.html","sha256":"97d3b13a76c9e38294eeecb6b4045f35c2fe329ae3cd312568c99965765abbe6"},{"bytes":8926,"name":"publication.md","sha256":"3ae37c6f1a112343167790ef0c60c90c83197d12b2c75d672818d4ee0205c4f8"},{"bytes":8626,"name":"publication.txt","sha256":"ba89ce98039701e58f0f9618c812f9396ea90639312bad4a596d4eaf334732f2"},{"bytes":2842,"name":"manifest.json","sha256":"d6569c01edf31c7ee14eac260956a26a59492c7b25f2e33debb8cc37505503f2"},{"bytes":89,"name":"manifest.sig","sha256":"c86efc90797fc53bbf7054a5355b62ea6392c8c9197a25c10a401c7e86e45957"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e1c6e4e563444ce4dc642a80d73b5ae8aa0fdeb6d71171242516ba7141c9b305"}],"publication_id":"OT-2026-000077657"} Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077657
OpenTechnical

OT-2026-000077657

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ba89ce98039701e58f0f9618c812f9396ea90639312bad4a596d4eaf334732f2

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077657, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077657.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077657" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077657" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077657 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077657 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077657 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077657 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077657", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1277 }, "figures": [], "files": [ { "bytes": 19540, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "97d3b13a76c9e38294eeecb6b4045f35c2fe329ae3cd312568c99965765abbe6" }, { "bytes": 8926, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3ae37c6f1a112343167790ef0c60c90c83197d12b2c75d672818d4ee0205c4f8" }, { "bytes": 8626, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ba89ce98039701e58f0f9618c812f9396ea90639312bad4a596d4eaf334732f2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077657/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077657", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-7205-b6fc-b5b4eca0ce68" } w+0OlzwgV7r9v7JP632gOtTLwwhkw0EcLO3KKa8X6n6ucb/X43X9HD+XfdoBvhSr2pdHBimPPzXqCkRKBY6cCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: w+0OlzwgV7r9v7JP632gOtTLwwhkw0EcLO3KKa8X6n6ucb/X43X9HD+XfdoBvhSr2pdHBimPPzXqCkRKBY6cCg== {"files":[{"bytes":16240,"name":"index.html","sha256":"a20590d27561a3494130e5e2b0eceba70673d9c97c59c3eb1c62e48fc7b5ae61"},{"bytes":6198,"name":"publication.md","sha256":"d605a0fe9d8dc67b018d24c46cf80ce4e52c3fac74364bef64ff2cb0ae322f84"},{"bytes":5889,"name":"publication.txt","sha256":"66c7dd938dac8af3d082f4e20c48dcf92f8dea90d8e87dcbd3061b6e7dbec24f"},{"bytes":2762,"name":"manifest.json","sha256":"8455a466d19d14273301933ec604cc4568e0104457facaf13c008ffa7560fbc1"},{"bytes":89,"name":"manifest.sig","sha256":"4d5d071e4e16f1025a7b2c799237e2d4eb9a13881b7ba2ca6edbf95ae92f2b80"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6f48344f015fc0ba5eb3b0cc375b9af680ddab58b2689de978ee4b9b093a7fd6"}],"publication_id":"OT-2026-000077658"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000077658
OpenTechnical

OT-2026-000077658

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
66c7dd938dac8af3d082f4e20c48dcf92f8dea90d8e87dcbd3061b6e7dbec24f

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077658, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077658.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077658" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077658" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077658 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077658 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077658 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077658 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077658", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16240, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a20590d27561a3494130e5e2b0eceba70673d9c97c59c3eb1c62e48fc7b5ae61" }, { "bytes": 6198, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d605a0fe9d8dc67b018d24c46cf80ce4e52c3fac74364bef64ff2cb0ae322f84" }, { "bytes": 5889, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "66c7dd938dac8af3d082f4e20c48dcf92f8dea90d8e87dcbd3061b6e7dbec24f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077658/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077658", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-7eb4-9653-d613282a74af" } ZwyfJXIgvn+FHideQZOOw8pSZXAUaTBAFRlRLEguUEoRB7WnEmGZCDK8e6P3aE+4eM90Iev1yyMgDfL/R/tnCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZwyfJXIgvn+FHideQZOOw8pSZXAUaTBAFRlRLEguUEoRB7WnEmGZCDK8e6P3aE+4eM90Iev1yyMgDfL/R/tnCg== {"files":[{"bytes":20378,"name":"index.html","sha256":"8716ebcba125c54224ca7576f9ef481bd44364a1f92392e6df51f7ee7643a7c8"},{"bytes":9646,"name":"publication.md","sha256":"5ddaf53e1db111352cca31c602de85e8d16cd5d67c6a179ce40ea73aee829848"},{"bytes":9321,"name":"publication.txt","sha256":"c0aa18cafeb6c6b32ace102649843e97aede8f89f069a91af537b4f643d77bd4"},{"bytes":2873,"name":"manifest.json","sha256":"0221fd38ff1c6fb8f39475bb45f9ec75b6c9d30bbc88aa6b1fc28c507c4ed965"},{"bytes":89,"name":"manifest.sig","sha256":"c9f2958f8cdb6b2469782e3bcceb6b8988700e8d004bd8b8a4c88476b06639ee"},{"bytes":227,"name":"manifest.sig.txt","sha256":"348f705c991bd57e2f2ad49b9b07a4922bab29756592b3ffb35538cb6e199907"}],"publication_id":"OT-2026-000077659"} Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077659
OpenTechnical

OT-2026-000077659

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
c0aa18cafeb6c6b32ace102649843e97aede8f89f069a91af537b4f643d77bd4

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077659, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077659.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077659" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077659" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077659 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077659 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077659 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077659 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077660

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
39c4b0da7dd5d6f1e82653c2ab58ec576c642ce882a12c2e24c5212f257d3a2c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077660, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077660.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077660" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077660" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077660 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077660 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077660 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077660 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077661

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
15ab868f5c903b763111b0e183b1e5ce1294b7844a7fd20f231684d2031753e3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077661, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077661.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077661" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077661" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077661 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077661 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077661 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077661 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077662

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b76a875444e67ac6532e4cb7ef75e404a060f0bdfca4f4ba72969a0151878fb7

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077662, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077662.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077662" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077662" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077662 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077662 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077662 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077662 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077662", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16241, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bf57560af3da1aca901661a8e4248920e822306f36fc6927a65f038f6bee7c40" }, { "bytes": 6199, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d82da292f3c774bc28b25b0468acd32a43813f75385662479319399dcc444bdd" }, { "bytes": 5890, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b76a875444e67ac6532e4cb7ef75e404a060f0bdfca4f4ba72969a0151878fb7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077662/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077662", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-71a6-8bef-ccac692b69a2" } JN2d664MF+ENizZff5gQi/TxHAyiPnj3JFqCIPM6g2CI781vwEgWWpY93ZNfJL1YPgWi4WToxIZuXeRGW7eODw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JN2d664MF+ENizZff5gQi/TxHAyiPnj3JFqCIPM6g2CI781vwEgWWpY93ZNfJL1YPgWi4WToxIZuXeRGW7eODw== {"files":[{"bytes":19294,"name":"index.html","sha256":"b93a98b1be23f299023c66944811bdca81671f942c61ecc0730ba4c7b01022e9"},{"bytes":8728,"name":"publication.md","sha256":"6b5f8356984209b88b8cc10edb2601d0ede17d11d322336707f7ee6ca66d9c9e"},{"bytes":8426,"name":"publication.txt","sha256":"95ba0450f271e00c8059a6f1ab7e56d5cb775fc99c377e718ee784ccfe63f397"},{"bytes":2855,"name":"manifest.json","sha256":"8272a55a10741473e89592d0cb2352a8f2beb65019b80faa0139ee8fb399b957"},{"bytes":89,"name":"manifest.sig","sha256":"d8846656cd677c7d4e74e3d3d3c66715c3a19fd8a7ff8bbeee94a407528574db"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7676ea7a17bfe24a2b09b26b1d31c157a9df4e6112f6696e42e64a8ca64685d1"}],"publication_id":"OT-2026-000077663"} Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077663
OpenTechnical

OT-2026-000077663

Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
95ba0450f271e00c8059a6f1ab7e56d5cb775fc99c377e718ee784ccfe63f397

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077663, “Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077663.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077663" title: "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077663" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077663 Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077663 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077663 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077663 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077664

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
8ebde8b678da3f88690f04f742e13b1d38be7dec6c0355ad1642b527dd4f4b34

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077664, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077664.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077664" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077664" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077664 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077664 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077664 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077664 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077664", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17045, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7ad62bd7b90e49259326ab00032ca3c145f6af819c9fea9d06b8a91d1f8ef4ae" }, { "bytes": 6893, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c57c01b27979697ab60ae5763c82daa5699fce693378828ab8e15cfcf395a111" }, { "bytes": 6581, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8ebde8b678da3f88690f04f742e13b1d38be7dec6c0355ad1642b527dd4f4b34" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077664/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077664", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-774d-8509-bd81c4e343aa" } fiBUy5oOf9Je/4X9W+VF64C3LPCSfbIiib8wRESk3Rekk+LuTz49peJVPd7kgoRF+nWTsBDYGBZ5REbBYHwIAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fiBUy5oOf9Je/4X9W+VF64C3LPCSfbIiib8wRESk3Rekk+LuTz49peJVPd7kgoRF+nWTsBDYGBZ5REbBYHwIAQ== {"files":[{"bytes":20132,"name":"index.html","sha256":"65f33f136eb9f98e5c9ad24d17a127d2e76b3cb9962432afb22008ab22e818af"},{"bytes":9448,"name":"publication.md","sha256":"adf7cc81f6927a27a1f3f3c86587eb7f709235edd58bf018d345d00422851b56"},{"bytes":9121,"name":"publication.txt","sha256":"e812c7f3833a2c578e10ffa269ad3010935181bc47e7bedfa7663feda950b43a"},{"bytes":2886,"name":"manifest.json","sha256":"432fa0eba315f02e385cfc7d4f450c21091250d6ae8076215dad3043ec1e15cf"},{"bytes":89,"name":"manifest.sig","sha256":"41c17c1cd769077df6f7a42bd19d0cf2137ce37a64502201da8d6dce50a71a68"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bd0a615f1deb62d8448a1c4c6fefcf946e8619fa9e9c42f1a770fa41956fe253"}],"publication_id":"OT-2026-000077665"} Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077665
OpenTechnical

OT-2026-000077665

Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
e812c7f3833a2c578e10ffa269ad3010935181bc47e7bedfa7663feda950b43a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077665, “Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077665.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077665" title: "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077665" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077665 Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077665 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077665 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077665 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077665", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1346 }, "figures": [], "files": [ { "bytes": 20132, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "65f33f136eb9f98e5c9ad24d17a127d2e76b3cb9962432afb22008ab22e818af" }, { "bytes": 9448, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "adf7cc81f6927a27a1f3f3c86587eb7f709235edd58bf018d345d00422851b56" }, { "bytes": 9121, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e812c7f3833a2c578e10ffa269ad3010935181bc47e7bedfa7663feda950b43a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077665/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077665", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7942-824b-44343af7cf07" } BsbfpfTalvE19yIxgZtEFbT4p3WN5bQXfu8OU7B7iz9eIFjRXY+mELmhsQ6v3ek8CTQbK0DpTmBQVs86t3mdCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BsbfpfTalvE19yIxgZtEFbT4p3WN5bQXfu8OU7B7iz9eIFjRXY+mELmhsQ6v3ek8CTQbK0DpTmBQVs86t3mdCA== {"files":[{"bytes":16796,"name":"index.html","sha256":"e6f694b65b75f1ce57c23ced876c545e7bfabe9583876fafbb40f3fa7b275e0d"},{"bytes":6687,"name":"publication.md","sha256":"b8877b160dcf423fad943f3c87def60fa9e8ec98802bc173bc2dc73d9995cc20"},{"bytes":6375,"name":"publication.txt","sha256":"53b385b5ee3d5ac6cf55de0517b64529a3d75e535dccb8462621ca112ad70a80"},{"bytes":2771,"name":"manifest.json","sha256":"8426e1ed64666191bec8d9124381037e1b0287b70ab220f3ed980fe870b0d364"},{"bytes":89,"name":"manifest.sig","sha256":"3defd9f53ff369c7ef1a1fd87746244616b6b299f5fc9b0634833c6dcad2a700"},{"bytes":227,"name":"manifest.sig.txt","sha256":"da930514dd2d4234ef17c59af93c0edb64a1bd359f60606060abc922a7a3c59c"}],"publication_id":"OT-2026-000077666"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077666
OpenTechnical

OT-2026-000077666

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
53b385b5ee3d5ac6cf55de0517b64529a3d75e535dccb8462621ca112ad70a80

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077666, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077666.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077666" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077666" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077666 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077666 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077666 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077666 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077666", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16796, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e6f694b65b75f1ce57c23ced876c545e7bfabe9583876fafbb40f3fa7b275e0d" }, { "bytes": 6687, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b8877b160dcf423fad943f3c87def60fa9e8ec98802bc173bc2dc73d9995cc20" }, { "bytes": 6375, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "53b385b5ee3d5ac6cf55de0517b64529a3d75e535dccb8462621ca112ad70a80" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077666/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077666", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7808-9a30-b3b2dcc0c0b1" } +vC7r+PfmcmQhJLebjLA630/+hHYWEZcwkYboGHJB4ziXL8eQxKZmDCQWUr5p3UW7VlvN+48a+Eobf620nGmAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +vC7r+PfmcmQhJLebjLA630/+hHYWEZcwkYboGHJB4ziXL8eQxKZmDCQWUr5p3UW7VlvN+48a+Eobf620nGmAw== {"files":[{"bytes":19879,"name":"index.html","sha256":"9276dea2a0225ac09dc5d2409f7b9acf856dea45ca93012384af36f2176757a9"},{"bytes":9238,"name":"publication.md","sha256":"4207ea41008d78ac313ec9cf27c79ac513608bb95599e219c9f51e8b60111067"},{"bytes":8911,"name":"publication.txt","sha256":"0925355a03bb59c43b2672f5bc21d3c64adf628f86ced1ffe2d59515917e8220"},{"bytes":2886,"name":"manifest.json","sha256":"740e58eb6e1f3b63107f1e745e0c21875c29cb879a7af848d02313cd164b6ede"},{"bytes":89,"name":"manifest.sig","sha256":"521e6e3f15c406d3ca1af2e2d536f767d3f85d35cf60e673b4d90399c3d3db7c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dda48331be740dafdc6b0b38d1ce4ead3cb45cf7b39b3c2293b9b6aaa7ddf9eb"}],"publication_id":"OT-2026-000077667"} Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077667
OpenTechnical

OT-2026-000077667

Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
0925355a03bb59c43b2672f5bc21d3c64adf628f86ced1ffe2d59515917e8220

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077667, “Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077667.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077667" title: "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077667" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077667 Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077667 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077667 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077667 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077668

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
960dbc16f1d787f857b651dc9d7252e93c33b5abea0f51d98a190f49e48ffbba

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077668, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077668.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077668" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077668" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077668 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077668 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077668 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077668 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077669

Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
4c7cffdce11bd1d1e21459a21d4611f038b8e602cd1bd5bef679e4e98c9fb2a4

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077669, “Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077669.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077669" title: "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077669" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077669 Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077669 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077669 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077669 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077669", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1240 }, "figures": [], "files": [ { "bytes": 19294, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "55f23bb944af31ad4f75a2cd952a9180d4746690672b10f39d8f994007734017" }, { "bytes": 8728, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e2be8460b1a279032924c13d339c8a4629f75d64870d09f759530e7dbcba0c2a" }, { "bytes": 8426, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4c7cffdce11bd1d1e21459a21d4611f038b8e602cd1bd5bef679e4e98c9fb2a4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077669/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077669", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-707d-9edd-14dd5d7f653f" } RfCJB9a6AmPei/Lks+UGBCmcN0jyiwbvWUoOXJZq9DGKvaxA/y1e9CHdUnlLY1HYSyBIhYgZVGGFeLi+80sQCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RfCJB9a6AmPei/Lks+UGBCmcN0jyiwbvWUoOXJZq9DGKvaxA/y1e9CHdUnlLY1HYSyBIhYgZVGGFeLi+80sQCA== {"files":[{"bytes":17049,"name":"index.html","sha256":"916ad359b6675476d318888ed13e65f1b84fde25ccd9bd30aed4bfb56985c091"},{"bytes":6897,"name":"publication.md","sha256":"04be79daa80012a3bf7bbb24260cfed78c8f229354718071f5da2dbe96ac982c"},{"bytes":6585,"name":"publication.txt","sha256":"e0963b52ee829d53eea9497591dfac651f9f9c3b896b654e9a7e50e0e3d2d45e"},{"bytes":2771,"name":"manifest.json","sha256":"22113a35fd607dc38da4068cdf10a2633b075e9c29c9c4ede8ab02f476985f1f"},{"bytes":89,"name":"manifest.sig","sha256":"d06f67d014d213fa3ccefe11ba4a578e1456f14ca4de7fc16d878719b90a1c50"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b8e7ab502896a0d76004a58edf7267d10f372f543ac7566fef8ec2fb619be81b"}],"publication_id":"OT-2026-000077670"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077670
OpenTechnical

OT-2026-000077670

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e0963b52ee829d53eea9497591dfac651f9f9c3b896b654e9a7e50e0e3d2d45e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077670, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077670.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077670" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077670" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077670 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077670 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077670 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077670 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077670", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17049, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "916ad359b6675476d318888ed13e65f1b84fde25ccd9bd30aed4bfb56985c091" }, { "bytes": 6897, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "04be79daa80012a3bf7bbb24260cfed78c8f229354718071f5da2dbe96ac982c" }, { "bytes": 6585, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e0963b52ee829d53eea9497591dfac651f9f9c3b896b654e9a7e50e0e3d2d45e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077670/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077670", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7c8b-a856-68062a078bf3" } DzuK30ZdZJbvNGmjUMYg8jYQ/ZxRpxLEyS5kX63Y3kYxYd++s5sJJoicYcTRN69kLWGkcxLUM1Nuwh45DZyMBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DzuK30ZdZJbvNGmjUMYg8jYQ/ZxRpxLEyS5kX63Y3kYxYd++s5sJJoicYcTRN69kLWGkcxLUM1Nuwh45DZyMBA== {"files":[{"bytes":20132,"name":"index.html","sha256":"1a55b5501a7aa48143dc51a17d3731539369f68c8eaddd41f705519e69310c2d"},{"bytes":9448,"name":"publication.md","sha256":"bfe0a2de063f9b0d7df27c35a66e36913221c5b0c8cdb7ea7a1c7602696d7867"},{"bytes":9121,"name":"publication.txt","sha256":"2f4ce1ef1f7c4f913f885f369ae271a2a7e844c1f7e0affacb4d4111aea9a2a7"},{"bytes":2886,"name":"manifest.json","sha256":"5763251c9d93bf90509dd7e487f9efb4f00af9524df7fb2196835ac0c70a2e97"},{"bytes":89,"name":"manifest.sig","sha256":"e4036fb9c361a5eab4fd344dab8605b7e4d961bcd58cda759cf1dc71aaad6668"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b44a2a67645435e766c8ed969ec678ae229331373789e27298d606c8581bdf22"}],"publication_id":"OT-2026-000077671"} Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077671
OpenTechnical

OT-2026-000077671

Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2f4ce1ef1f7c4f913f885f369ae271a2a7e844c1f7e0affacb4d4111aea9a2a7

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077671, “Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077671.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077671" title: "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077671" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077671 Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077671 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077671 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077671 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077671", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1346 }, "figures": [], "files": [ { "bytes": 20132, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1a55b5501a7aa48143dc51a17d3731539369f68c8eaddd41f705519e69310c2d" }, { "bytes": 9448, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bfe0a2de063f9b0d7df27c35a66e36913221c5b0c8cdb7ea7a1c7602696d7867" }, { "bytes": 9121, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2f4ce1ef1f7c4f913f885f369ae271a2a7e844c1f7e0affacb4d4111aea9a2a7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077671/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077671", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7169-9f84-bb47c38dc2d0" } q8OOqsUuOxn/BFjyW7gAVwpqdSLE1ppoZrmqNtOfwX6Z8Tr8p6CGmjALzKjuMFuaOVRj3S5Va0ZVkwgI/0KPAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: q8OOqsUuOxn/BFjyW7gAVwpqdSLE1ppoZrmqNtOfwX6Z8Tr8p6CGmjALzKjuMFuaOVRj3S5Va0ZVkwgI/0KPAA== {"files":[{"bytes":15912,"name":"index.html","sha256":"5a71e64cfbe09328e97da8dfbb7c2e57dc356db6a3cb3a17eefd3ce20de538e0"},{"bytes":5980,"name":"publication.md","sha256":"3e66a69e09466cdf40aa088c5d1442734aef44e0ff791ef13cdefa4dc7713bed"},{"bytes":5653,"name":"publication.txt","sha256":"6f7601465484582d3601f509286a176b8baad8a128b93dce568d0cae5a1a23a4"},{"bytes":2812,"name":"manifest.json","sha256":"d1f8a53e8ab82f091ff124636ad89d7bbfa5875481c972a2fd224e4c02b5933c"},{"bytes":89,"name":"manifest.sig","sha256":"030114701095755a78572a6212b3e996b4d965f6f8682275b6dd9064a822f605"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e188abc0b904a7edb99593d8b762c559424af4e778f97aeec69f8cc4102942ce"}],"publication_id":"OT-2026-000077672"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077672
OpenTechnical

OT-2026-000077672

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
6f7601465484582d3601f509286a176b8baad8a128b93dce568d0cae5a1a23a4

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077672, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077672.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077672" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077672" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077672 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077672 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077672 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077672 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077672", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 767 }, "figures": [], "files": [ { "bytes": 15912, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5a71e64cfbe09328e97da8dfbb7c2e57dc356db6a3cb3a17eefd3ce20de538e0" }, { "bytes": 5980, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3e66a69e09466cdf40aa088c5d1442734aef44e0ff791ef13cdefa4dc7713bed" }, { "bytes": 5653, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6f7601465484582d3601f509286a176b8baad8a128b93dce568d0cae5a1a23a4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077672/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077672", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae95-2ecf-7d24-a94b-e7b9e776ace9" } IIrR+GsIs5zwNlR4wQgCZlRg7IhE1Fv99KIjgwVUSuFLvU/lLt15NiC9AZvaQhHkrDhz1hWRrbkeo2Qw9AaLAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: IIrR+GsIs5zwNlR4wQgCZlRg7IhE1Fv99KIjgwVUSuFLvU/lLt15NiC9AZvaQhHkrDhz1hWRrbkeo2Qw9AaLAQ== {"files":[{"bytes":19684,"name":"index.html","sha256":"1041cf0a5d24d43cedb138824fc782ecae072d056416eed5af1d251be319271d"},{"bytes":9027,"name":"publication.md","sha256":"807eb516ed35357f9887a9d1a69afe784acf0910281f56fa20bcb9506f97bbe5"},{"bytes":8707,"name":"publication.txt","sha256":"adca667e01a6875094d31d5ba69a851e3215174a8a9981737a47b9acc124a8f3"},{"bytes":2865,"name":"manifest.json","sha256":"053886fe33a017b66528682113e8e82e0b615bc522d6f1023937d90285dd9490"},{"bytes":89,"name":"manifest.sig","sha256":"7c2509c4612c94c27e8bf7f68aed17874fc9371ff0109feda3bf3c69f3fd965d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"254c9389fb5271a210910c6ca21e0211c0b0f8093dfe6654daf6fcdd4e06ad45"}],"publication_id":"OT-2026-000077673"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077673
OpenTechnical

OT-2026-000077673

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
adca667e01a6875094d31d5ba69a851e3215174a8a9981737a47b9acc124a8f3

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077673, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077673.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077673" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077673" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077673 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077673 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077673 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077673 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077673", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1281 }, "figures": [], "files": [ { "bytes": 19684, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1041cf0a5d24d43cedb138824fc782ecae072d056416eed5af1d251be319271d" }, { "bytes": 9027, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "807eb516ed35357f9887a9d1a69afe784acf0910281f56fa20bcb9506f97bbe5" }, { "bytes": 8707, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "adca667e01a6875094d31d5ba69a851e3215174a8a9981737a47b9acc124a8f3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077673/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077673", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-7438-90e3-cc4c79d0d669" } UI5id1AAxnl223Q2XNQW1wHn14Osf1u+d7nZw9T1sfELu1FPEKCKbVH3UJuRoNTvgbXDWN4qB+OEfLmGmqkUAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UI5id1AAxnl223Q2XNQW1wHn14Osf1u+d7nZw9T1sfELu1FPEKCKbVH3UJuRoNTvgbXDWN4qB+OEfLmGmqkUAA== {"files":[{"bytes":16710,"name":"index.html","sha256":"7c03a59b280d0b6bb1f3a99530290de8d5371810b1d8ab6b9914200c71c7c388"},{"bytes":6674,"name":"publication.md","sha256":"a337c515a31652177f8d87ef135713fc3ea2f5c1481e116fd61aedb61733a205"},{"bytes":6338,"name":"publication.txt","sha256":"bef5fc061e7b7da1961f85481a0b85c3afafcd1065b378447995985c41c1873e"},{"bytes":2827,"name":"manifest.json","sha256":"76cc5f1c2efa66871673e05b2f80c658bc999403378e553ff6d325cdf68a1253"},{"bytes":89,"name":"manifest.sig","sha256":"b4a67570f82d05866beb6a1325420741bd1d96a38f0910de34bf42cc1a7f6c75"},{"bytes":227,"name":"manifest.sig.txt","sha256":"32077e116a1c31e627cc8678e1e4b01662fc979851a18ecb4a864110fa860988"}],"publication_id":"OT-2026-000077674"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077674
OpenTechnical

OT-2026-000077674

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
bef5fc061e7b7da1961f85481a0b85c3afafcd1065b378447995985c41c1873e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077674, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077674.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077674" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077674" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077674 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077674 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077674 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077674 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077674", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 872 }, "figures": [], "files": [ { "bytes": 16710, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7c03a59b280d0b6bb1f3a99530290de8d5371810b1d8ab6b9914200c71c7c388" }, { "bytes": 6674, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a337c515a31652177f8d87ef135713fc3ea2f5c1481e116fd61aedb61733a205" }, { "bytes": 6338, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bef5fc061e7b7da1961f85481a0b85c3afafcd1065b378447995985c41c1873e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077674/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077674", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-725e-bf9c-d2a961d4cbe3" } exGIuUb2+Rnpcx4WZLahEROl+eP6VfX9UtfBv+X5YGaBZOLvWdPQLM4Wz13xgehCcCZ3tzhod6Y2mPaWWBymCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: exGIuUb2+Rnpcx4WZLahEROl+eP6VfX9UtfBv+X5YGaBZOLvWdPQLM4Wz13xgehCcCZ3tzhod6Y2mPaWWBymCA== {"files":[{"bytes":20522,"name":"index.html","sha256":"5819eb8039d0ba0e12ecd9e5274d260a1e5bf2aab27a02e6f620cc2468e4f772"},{"bytes":9747,"name":"publication.md","sha256":"ed9e1e6545cfa61c35b3c272bed602fa38c4e76011db09645cccef56ede4af0a"},{"bytes":9402,"name":"publication.txt","sha256":"33fe8b72119f4a6bbdcc86d0f57214c604e04f2f9f059ff4c9aeb60179573ff3"},{"bytes":2896,"name":"manifest.json","sha256":"e0949f45a964623eaee96312c880b5b719663494ce3515320b7014dc7c3e1b2a"},{"bytes":89,"name":"manifest.sig","sha256":"eba035fdddddd47644bff932793265a96fe05aea3549bcf77f9bdb1fddeebba5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cc184fd74f68ea4d50284acb37051f8624e9eb02c2529a05e10f69d07cda3b80"}],"publication_id":"OT-2026-000077675"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077675
OpenTechnical

OT-2026-000077675

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
33fe8b72119f4a6bbdcc86d0f57214c604e04f2f9f059ff4c9aeb60179573ff3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077675, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077675.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077675" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077675" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077675 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077675 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077675 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077675 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077676

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
cdd9974ccf39e568b9c8f4596160cba68147b02a2360438141ba35dd6c219a23

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077676, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077676.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077676" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077676" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077676 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077676 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077676 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077676 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077676", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 838 }, "figures": [], "files": [ { "bytes": 16461, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bec8cf9fb488dea960a8b4865eff8abdffd6ecdfca7333b45efdbfb6efa3e677" }, { "bytes": 6462, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2014b6392a2544495a1f3ebcce4bf151b7f8f7be4ae3abcfeeff40630bcd5e5a" }, { "bytes": 6132, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cdd9974ccf39e568b9c8f4596160cba68147b02a2360438141ba35dd6c219a23" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077676/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077676", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7cde-978f-403e1cdaddaa" } UEkA+QyeEwxNGjxZsNqMkMQvq7cvtl8tS0PZasSXogviOydrJmK2aCStOX/us64wG8KKPQfMNA3uRyTcrWmYAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UEkA+QyeEwxNGjxZsNqMkMQvq7cvtl8tS0PZasSXogviOydrJmK2aCStOX/us64wG8KKPQfMNA3uRyTcrWmYAg== {"files":[{"bytes":20269,"name":"index.html","sha256":"e5ffc0f0d79d2909604e016364210c99d95b8845cbe48f7c40af4e99a1ac828c"},{"bytes":9537,"name":"publication.md","sha256":"3492f095698c1c1255f968ed7b1f4d68851b4561117b61eced438c2767d1d637"},{"bytes":9192,"name":"publication.txt","sha256":"c3be9015a80d5694433316a5ceb868825997792f9e2791f6e77bf716a63ddae5"},{"bytes":2896,"name":"manifest.json","sha256":"b0d7fabf469247f521cff2523f7d1efed9bb3712327b2d1f418fd0e56394f2e9"},{"bytes":89,"name":"manifest.sig","sha256":"782cc5048ebc5353fdb8403afa8fde92b2ffe0015fba0ae4dec1d5d59d42f7de"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e04e7c39d9f47157c90fdf9365ede9e5fdfc759538822a8748f284d357d3e956"}],"publication_id":"OT-2026-000077677"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077677
OpenTechnical

OT-2026-000077677

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
c3be9015a80d5694433316a5ceb868825997792f9e2791f6e77bf716a63ddae5

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077677, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077677.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077677" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077677" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077677 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077677 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077677 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077677 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077678

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
0164bfa553ac565796929e643067641789fe5d6f34d61966e35a9a9e8cb12050

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077678, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077678.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077678" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077678" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077678 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077678 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077678 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077678 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077678", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 767 }, "figures": [], "files": [ { "bytes": 15913, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "71c226786aefc3111af959f82daf222e02515cb037f766c19388ee883338fafb" }, { "bytes": 5981, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "946c27d1b73940dfd966e103610ff04e075578148e792e579e953d6539463be1" }, { "bytes": 5654, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0164bfa553ac565796929e643067641789fe5d6f34d61966e35a9a9e8cb12050" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077678/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077678", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae95-2ecf-7c29-ab14-fdc4866bb544" } 4OWz0h3P3enOJ7G7pHlQT007eNA0tsoMyaCx2tQweztI8xAwkQE0r8wHWM90jv06knMtZTGnEiJHHgk/4ab0CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4OWz0h3P3enOJ7G7pHlQT007eNA0tsoMyaCx2tQweztI8xAwkQE0r8wHWM90jv06knMtZTGnEiJHHgk/4ab0CA== {"files":[{"bytes":19685,"name":"index.html","sha256":"9a18690381df0deca82ceb78a617bd2bcdddb64a876bedbdd78da453e28d2a72"},{"bytes":9028,"name":"publication.md","sha256":"c607a2cd2d352015e8c1d7974a3983e609dff5d06a4460e94a3c7cfa271aa4b8"},{"bytes":8708,"name":"publication.txt","sha256":"fc6ee35bfe48c6b652ff123278bd1c9a251ed4229d78bb5d48a0ff6c2fbe1a3f"},{"bytes":2865,"name":"manifest.json","sha256":"5970ccc427ef2e04ebb755bedffffa43d8f94516153a119be3dd9399d3a802fb"},{"bytes":89,"name":"manifest.sig","sha256":"9963eb7cd00c4d22f1544e0b07512107e54564ca7fa5973a9d897b187a680ab8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c38e6191fd38fd20502786ac6141e02e0cfdf60bf1a0d995638715869e9a44f1"}],"publication_id":"OT-2026-000077679"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077679
OpenTechnical

OT-2026-000077679

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
fc6ee35bfe48c6b652ff123278bd1c9a251ed4229d78bb5d48a0ff6c2fbe1a3f

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077679, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077679.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077679" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077679" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077679 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077679 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077679 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077679 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077679", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1281 }, "figures": [], "files": [ { "bytes": 19685, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9a18690381df0deca82ceb78a617bd2bcdddb64a876bedbdd78da453e28d2a72" }, { "bytes": 9028, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c607a2cd2d352015e8c1d7974a3983e609dff5d06a4460e94a3c7cfa271aa4b8" }, { "bytes": 8708, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fc6ee35bfe48c6b652ff123278bd1c9a251ed4229d78bb5d48a0ff6c2fbe1a3f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077679/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077679", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-795b-9373-1171a0a92d37" } BCLftDWMszTKIs8O0XIvu93toCeA2H3Uli7Vy0fDs/8rt5Ru0F3/Il0oUhTsrXIUXa8IgD2zQZPFZ3YwZioEDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BCLftDWMszTKIs8O0XIvu93toCeA2H3Uli7Vy0fDs/8rt5Ru0F3/Il0oUhTsrXIUXa8IgD2zQZPFZ3YwZioEDA== {"files":[{"bytes":16711,"name":"index.html","sha256":"95b0918a3826f9abfbed3e95cd28c1bf30ba690e41873ba0bb9fe65f9486cb03"},{"bytes":6675,"name":"publication.md","sha256":"c4adbc7149966714f24aff030103455f05417aedb881b9249b37386ed0c495b8"},{"bytes":6339,"name":"publication.txt","sha256":"e2fd49af4493ae24a61a5e4490a9de2983d3c94377368b066b8b33db66543ae1"},{"bytes":2827,"name":"manifest.json","sha256":"780eb044b10c49eddedd282a026fdb087d1cfdb5b15f6089a8b78cbe711e232a"},{"bytes":89,"name":"manifest.sig","sha256":"5965cc3ab46e043e1c245d58673125ffc34dd563407ec05eda2249daabf452e8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c8f42785dd9bb888f29ddeb1cc3931a446e606e5a1de028f61acd39cf5d87ea9"}],"publication_id":"OT-2026-000077680"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077680
OpenTechnical

OT-2026-000077680

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
e2fd49af4493ae24a61a5e4490a9de2983d3c94377368b066b8b33db66543ae1

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077680, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077680.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077680" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077680" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077680 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077680 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077680 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077680 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077680", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 872 }, "figures": [], "files": [ { "bytes": 16711, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "95b0918a3826f9abfbed3e95cd28c1bf30ba690e41873ba0bb9fe65f9486cb03" }, { "bytes": 6675, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c4adbc7149966714f24aff030103455f05417aedb881b9249b37386ed0c495b8" }, { "bytes": 6339, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e2fd49af4493ae24a61a5e4490a9de2983d3c94377368b066b8b33db66543ae1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077680/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077680", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-739c-b908-ae551221d271" } DGykxUr8rqZ3LwnOxQItsPgNg2a0WhIkw4hav/HZFZCLIxSNeo7tpBnXML7qgAULU9JJpA0v+yR1loZ7b4+1Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DGykxUr8rqZ3LwnOxQItsPgNg2a0WhIkw4hav/HZFZCLIxSNeo7tpBnXML7qgAULU9JJpA0v+yR1loZ7b4+1Bw== {"files":[{"bytes":20523,"name":"index.html","sha256":"869d74f956307fc208176b3288e63f55a5a28c4a777b0337e32078e37f19f76f"},{"bytes":9748,"name":"publication.md","sha256":"8b6ff45d8a3addee18ab3bf4deec2f5d953dae18090053d179e9174d303e2914"},{"bytes":9403,"name":"publication.txt","sha256":"4f17942d707483c74556dcc57eae3595abbbb5c69aa1b0d8f77b6aa1de7fd78e"},{"bytes":2896,"name":"manifest.json","sha256":"b23ddc23945fdadccdac0981ce527e22495f77cd128ffb02b63ad03acaf86d92"},{"bytes":89,"name":"manifest.sig","sha256":"8ce42ec94ae0fbc692f405252373680e879f48bd691bdd4df165b80fca410469"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8351012d5f27ef760a825e8dae75ea83f46be420a5b4fdd33817e246e7763f5c"}],"publication_id":"OT-2026-000077681"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077681
OpenTechnical

OT-2026-000077681

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
4f17942d707483c74556dcc57eae3595abbbb5c69aa1b0d8f77b6aa1de7fd78e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077681, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077681.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077681" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077681" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077681 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077681 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077681 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077681 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077681", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1387 }, "figures": [], "files": [ { "bytes": 20523, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "869d74f956307fc208176b3288e63f55a5a28c4a777b0337e32078e37f19f76f" }, { "bytes": 9748, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8b6ff45d8a3addee18ab3bf4deec2f5d953dae18090053d179e9174d303e2914" }, { "bytes": 9403, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4f17942d707483c74556dcc57eae3595abbbb5c69aa1b0d8f77b6aa1de7fd78e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077681/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077681", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-77f7-ae18-99b0826ccc28" } bS3wBldkolGUbK+oX0SqlbwC1wXajqY6hC2tdemEz+7+ruJQZY3R9A16tAeckz6c82vcGiMYn1r5rz55nvW+Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: bS3wBldkolGUbK+oX0SqlbwC1wXajqY6hC2tdemEz+7+ruJQZY3R9A16tAeckz6c82vcGiMYn1r5rz55nvW+Cg== {"files":[{"bytes":16462,"name":"index.html","sha256":"83afd2cd1a5630e12cd1cfc2e2743cee289408c7bd53628eaf871712125337e7"},{"bytes":6463,"name":"publication.md","sha256":"6b1d10c0f4fb4a5f161bb72b8ff5f4c52e94d9a3a192a716f9dc4dad776966b5"},{"bytes":6133,"name":"publication.txt","sha256":"43d60cb371a811b0d1f39bdb6d4da1aec5b93f88cf584e86e92ab16510f73163"},{"bytes":2821,"name":"manifest.json","sha256":"cda0f5bc131c77fc7838c34245449cf2b516fcbc6f68dafd6855e2346d9cdfca"},{"bytes":89,"name":"manifest.sig","sha256":"2ca4fce898b72a4d32f463bd178d5999d899cbeef2480307fbaefc3abc6ebd0a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c7300e05e82c9ff6ae86614438f709ccc791ed063a82765056ddaa7b74798741"}],"publication_id":"OT-2026-000077682"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077682
OpenTechnical

OT-2026-000077682

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
43d60cb371a811b0d1f39bdb6d4da1aec5b93f88cf584e86e92ab16510f73163

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077682, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077682.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077682" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077682" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077682 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077682 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077682 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077682 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077682", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 838 }, "figures": [], "files": [ { "bytes": 16462, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "83afd2cd1a5630e12cd1cfc2e2743cee289408c7bd53628eaf871712125337e7" }, { "bytes": 6463, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6b1d10c0f4fb4a5f161bb72b8ff5f4c52e94d9a3a192a716f9dc4dad776966b5" }, { "bytes": 6133, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "43d60cb371a811b0d1f39bdb6d4da1aec5b93f88cf584e86e92ab16510f73163" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077682/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077682", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-719e-8b5b-e2c865c45f08" } Hu4gNIVEluNjk1x6rDBkukwqnsN0FDefaliu6g6U51zLgsx74dDkdsh1vQgPEs1eCxHs6VE7mSvzfSesysrRAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Hu4gNIVEluNjk1x6rDBkukwqnsN0FDefaliu6g6U51zLgsx74dDkdsh1vQgPEs1eCxHs6VE7mSvzfSesysrRAA== {"files":[{"bytes":20270,"name":"index.html","sha256":"c81441affe61ff4e2386c6452e17ba53e12c901057eb7bcf0e229d971bb074f2"},{"bytes":9538,"name":"publication.md","sha256":"5623bdc1f0b91251e75726cc57ff8ebdebd38f2f4ea1947d28d490a0f5eb5703"},{"bytes":9193,"name":"publication.txt","sha256":"4ae48c15cf091cca84c300bdfaafacd63ad669bb2181d45aa9658ad8c00be760"},{"bytes":2896,"name":"manifest.json","sha256":"f63890cea37473a15083db6a3ed9f39ce1c56715a4757aaa3e44e33d43e8b830"},{"bytes":89,"name":"manifest.sig","sha256":"ebc8c87cbe2cbdafed644113bb41cec118860c56b76b70bab8b7b7fddf488dab"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c36e4cd1cf6bee1eb43308f2a3fce3c4a424309a63b02a70452ca59f441b27c0"}],"publication_id":"OT-2026-000077683"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077683
OpenTechnical

OT-2026-000077683

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
4ae48c15cf091cca84c300bdfaafacd63ad669bb2181d45aa9658ad8c00be760

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077683, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077683.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077683" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077683" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077683 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077683 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077683 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077683 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077683", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1352 }, "figures": [], "files": [ { "bytes": 20270, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c81441affe61ff4e2386c6452e17ba53e12c901057eb7bcf0e229d971bb074f2" }, { "bytes": 9538, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5623bdc1f0b91251e75726cc57ff8ebdebd38f2f4ea1947d28d490a0f5eb5703" }, { "bytes": 9193, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4ae48c15cf091cca84c300bdfaafacd63ad669bb2181d45aa9658ad8c00be760" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077683/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077683", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-773c-ae62-09842459f696" } SG5+DoZ11ux5lw8KsYA3HV5L0n34vFt8P8m4qUUJQIefnjvh1jkqgX44Lv/nUlUvpmGavJ7FZAWHZcVO8szVCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SG5+DoZ11ux5lw8KsYA3HV5L0n34vFt8P8m4qUUJQIefnjvh1jkqgX44Lv/nUlUvpmGavJ7FZAWHZcVO8szVCg== {"files":[{"bytes":15917,"name":"index.html","sha256":"44f2b99302ba6566bd470b00a11a665f6d9e0517311d7f8a0fe4edb17ab2251f"},{"bytes":5985,"name":"publication.md","sha256":"1928c9c483b8d196f4780286b7fcf9aee7431285260d4c130fad6da422bd5163"},{"bytes":5658,"name":"publication.txt","sha256":"c06f280a00d9b05c562ac4d68871d290fe0fa89604b50c27c47c351cc2e724cb"},{"bytes":2812,"name":"manifest.json","sha256":"a6b2aa8fa79205df72ba7376b4ce601dd084b4213f6d21fbeb32c78bc8e4589d"},{"bytes":89,"name":"manifest.sig","sha256":"55153862c5831def89428648a13eecb80110aee39c2ec5de031c008c74967b09"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8e78162845e64e27f7893f0bdf31930b530f73f079e3fbf096bc2a3bee4273a0"}],"publication_id":"OT-2026-000077684"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077684
OpenTechnical

OT-2026-000077684

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
c06f280a00d9b05c562ac4d68871d290fe0fa89604b50c27c47c351cc2e724cb

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077684, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077684.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077684" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077684" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077684 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077684 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077684 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077684 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077684", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 767 }, "figures": [], "files": [ { "bytes": 15917, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "44f2b99302ba6566bd470b00a11a665f6d9e0517311d7f8a0fe4edb17ab2251f" }, { "bytes": 5985, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1928c9c483b8d196f4780286b7fcf9aee7431285260d4c130fad6da422bd5163" }, { "bytes": 5658, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c06f280a00d9b05c562ac4d68871d290fe0fa89604b50c27c47c351cc2e724cb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077684/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077684", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae95-2ecf-7817-96d9-20acccc5b632" } Q33Zvg7Ugf4btxPjKP7/U61hrAVlHcwJ7/nTtLTJcl17W1KV8TIbjdQ6ISc8KZjkEi/JM4XoT3FpwoTaxRdZDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Q33Zvg7Ugf4btxPjKP7/U61hrAVlHcwJ7/nTtLTJcl17W1KV8TIbjdQ6ISc8KZjkEi/JM4XoT3FpwoTaxRdZDA== {"files":[{"bytes":19689,"name":"index.html","sha256":"33fa234de5babb6d026840ad78cc21c27164460a97ae8116f7fa8e6d7706a72d"},{"bytes":9032,"name":"publication.md","sha256":"40990397bea8fff08a0534d2a202e17d6aa179219a1055c1bc78749204844181"},{"bytes":8712,"name":"publication.txt","sha256":"9667765d2299ccd6c76e54a61ad1c8f7229b0fb74bf6ecb14d78597acb5c08c3"},{"bytes":2865,"name":"manifest.json","sha256":"62383c95174f547c0d1be0991e73d308d06d89bb5c82a733628b1b2f76cf824e"},{"bytes":89,"name":"manifest.sig","sha256":"264525712ede2b86e72edb167eb3a2667ce458a68504267bfca7433407fc3955"},{"bytes":227,"name":"manifest.sig.txt","sha256":"46cc275c54719f848c81734ee62c9c9cda10fc114c6c21df252391a97aa64994"}],"publication_id":"OT-2026-000077685"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077685
OpenTechnical

OT-2026-000077685

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
9667765d2299ccd6c76e54a61ad1c8f7229b0fb74bf6ecb14d78597acb5c08c3

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077685, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077685.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077685" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077685" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077685 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077685 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077685 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077685 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077685", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1281 }, "figures": [], "files": [ { "bytes": 19689, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "33fa234de5babb6d026840ad78cc21c27164460a97ae8116f7fa8e6d7706a72d" }, { "bytes": 9032, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "40990397bea8fff08a0534d2a202e17d6aa179219a1055c1bc78749204844181" }, { "bytes": 8712, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9667765d2299ccd6c76e54a61ad1c8f7229b0fb74bf6ecb14d78597acb5c08c3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077685/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077685", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-7db1-a3b4-a3e5a6700d74" } Lyl9T3rYxX2PvSEERQPcX7gQE8KaNS6KXPC4lx8G9K4sfJNTGAvK/6quG+ODIcqQxslVBuUcS8KI921fxWJXCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Lyl9T3rYxX2PvSEERQPcX7gQE8KaNS6KXPC4lx8G9K4sfJNTGAvK/6quG+ODIcqQxslVBuUcS8KI921fxWJXCg== {"files":[{"bytes":16715,"name":"index.html","sha256":"4c4ee30bd52f05b214240e6a3f760ae2e35649db9c6af4e40e91417c71585209"},{"bytes":6679,"name":"publication.md","sha256":"6b2dbd107a2e6abe4a7760d56e68f317b3d0972519c94aa5ff9a5ed52aa8ddf6"},{"bytes":6343,"name":"publication.txt","sha256":"01ea986d6979e2401c5159bcb1f71d88f333b9ff2dd35c8877a278f59e3ae993"},{"bytes":2827,"name":"manifest.json","sha256":"25892ccc32e3150a25ef1a5eaf442e800045340921b695742bf6b9588658de94"},{"bytes":89,"name":"manifest.sig","sha256":"06950b26180acb2a7e51f173d65e4c4dc67663173c294f8599f3c42edaa8788d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e969ee435383e6704f1623e1517ad56fb9dec7fe65a55e94d9c94f68d837b903"}],"publication_id":"OT-2026-000077686"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077686
OpenTechnical

OT-2026-000077686

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
01ea986d6979e2401c5159bcb1f71d88f333b9ff2dd35c8877a278f59e3ae993

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077686, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077686.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077686" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077686" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077686 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077686 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077686 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077686 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077686", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 872 }, "figures": [], "files": [ { "bytes": 16715, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4c4ee30bd52f05b214240e6a3f760ae2e35649db9c6af4e40e91417c71585209" }, { "bytes": 6679, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6b2dbd107a2e6abe4a7760d56e68f317b3d0972519c94aa5ff9a5ed52aa8ddf6" }, { "bytes": 6343, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "01ea986d6979e2401c5159bcb1f71d88f333b9ff2dd35c8877a278f59e3ae993" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077686/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077686", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7914-b537-43ff1a048ac7" } g1Xbddezt+aw/MmJAAcPgGVJaoWAFB/ihOBqua6EyntuMw3UfZzkZRa0d2OKQt8g++qhq5c89JpJZ1Ofu05kCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: g1Xbddezt+aw/MmJAAcPgGVJaoWAFB/ihOBqua6EyntuMw3UfZzkZRa0d2OKQt8g++qhq5c89JpJZ1Ofu05kCg== {"files":[{"bytes":20527,"name":"index.html","sha256":"5ae381e91822e8ea9d4750d0e121701669d533820bb32f1c66e6a322f3c1dbd8"},{"bytes":9752,"name":"publication.md","sha256":"ad50e0447ff693d679c014e882462373c50bd80e9e7f9b7f361e3c7c06d28a8c"},{"bytes":9407,"name":"publication.txt","sha256":"338762c9824d02bb5ee8ee6b73a0a15257c7f09386d3423d199a225bf35e9024"},{"bytes":2896,"name":"manifest.json","sha256":"134ed9ed1e0f7eefddc6a8f1d806a0fa5688f38700ec54c74375546dfd073543"},{"bytes":89,"name":"manifest.sig","sha256":"a3782715e5bab1306b7ff8b0f2c6d3a3cb8ee4d930f76ce77047be414f809697"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cb8931bfbba57a586b53bee85f505377dc2b6407c39bda1d0b16cc22dc5c0ca1"}],"publication_id":"OT-2026-000077687"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077687
OpenTechnical

OT-2026-000077687

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
338762c9824d02bb5ee8ee6b73a0a15257c7f09386d3423d199a225bf35e9024

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077687, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077687.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077687" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077687" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077687 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077687 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077687 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077687 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077687", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1387 }, "figures": [], "files": [ { "bytes": 20527, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5ae381e91822e8ea9d4750d0e121701669d533820bb32f1c66e6a322f3c1dbd8" }, { "bytes": 9752, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ad50e0447ff693d679c014e882462373c50bd80e9e7f9b7f361e3c7c06d28a8c" }, { "bytes": 9407, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "338762c9824d02bb5ee8ee6b73a0a15257c7f09386d3423d199a225bf35e9024" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077687/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077687", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-76ca-a6c6-9563d8f6a004" } XMHZYv53KJzUg/ivOjOQw/ezetMy5HFxWQz9DXam2wg0zNKQRZCe8ZL5EdjAh8vODjqbPrd7i0IKGO38lRwoDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XMHZYv53KJzUg/ivOjOQw/ezetMy5HFxWQz9DXam2wg0zNKQRZCe8ZL5EdjAh8vODjqbPrd7i0IKGO38lRwoDg== {"files":[{"bytes":16924,"name":"index.html","sha256":"77d762f7253baf1077904823f421edf4768a56fb0fb8e0c37dbadabfe3aeb7b4"},{"bytes":6801,"name":"publication.md","sha256":"1765c4d3f28fb50a21fb8ec68733ab97e2216043a1bb4033986d3d7b3a8d7935"},{"bytes":6493,"name":"publication.txt","sha256":"b745e7369cd37905c7a31796fa630a9909c6a0dbd201b663e8a76549e8db51c0"},{"bytes":2775,"name":"manifest.json","sha256":"23059c92f0c398905ea3b08db841d562e1f2b30eb47661c0a1061504bbea4de4"},{"bytes":89,"name":"manifest.sig","sha256":"db718026a986fcc9ad39bec59d2bb44ca8e027395ac45526b13a71b83118ef39"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e0cf02c449eb4a702eb2c6f07dd15321931d156761eb80f7ccc40cca463ffe7f"}],"publication_id":"OT-2026-000077688"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077688
OpenTechnical

OT-2026-000077688

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b745e7369cd37905c7a31796fa630a9909c6a0dbd201b663e8a76549e8db51c0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077688, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077688.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077688" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077688" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077688 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077688 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077688 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077688 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077688", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 905 }, "figures": [], "files": [ { "bytes": 16924, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "77d762f7253baf1077904823f421edf4768a56fb0fb8e0c37dbadabfe3aeb7b4" }, { "bytes": 6801, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1765c4d3f28fb50a21fb8ec68733ab97e2216043a1bb4033986d3d7b3a8d7935" }, { "bytes": 6493, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b745e7369cd37905c7a31796fa630a9909c6a0dbd201b663e8a76549e8db51c0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077688/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077688", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-70bd-b1cc-1dcbbdb0f932" } F+vrIea2jREcuhP4uaE7qqi8siqXtncHYQJu5EU9/d13Bv1Rr4IAJi3hk6PEky5KWA9g7J93nIA3wB+LlnxTAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: F+vrIea2jREcuhP4uaE7qqi8siqXtncHYQJu5EU9/d13Bv1Rr4IAJi3hk6PEky5KWA9g7J93nIA3wB+LlnxTAg== {"files":[{"bytes":20274,"name":"index.html","sha256":"aad42ff13c94c4a1ef36ffe02ac334f3ea5cb11e8eef847baffd16d5de92ebf7"},{"bytes":9542,"name":"publication.md","sha256":"1396579488b315e725f59fe2dfdd7f972a8200f1e215baed214782a7e16320d0"},{"bytes":9197,"name":"publication.txt","sha256":"82034a20a286ea95aeafdb9200f4376d7d52989e29f106f03ee32ff9bb76d716"},{"bytes":2896,"name":"manifest.json","sha256":"a2f57ad08c9d8e0e21a185db8909093c6a8ee58f5f2129dd7deddd7f307e34b1"},{"bytes":89,"name":"manifest.sig","sha256":"108507e4504b2c3ceddb67e12dfec98b05ddfa387b374455be67088b6a5bb72c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a852ea9f330d6f8ed1bdeb11def48d719ff22e47b8879a959cb7a5e953f422da"}],"publication_id":"OT-2026-000077689"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077689
OpenTechnical

OT-2026-000077689

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
82034a20a286ea95aeafdb9200f4376d7d52989e29f106f03ee32ff9bb76d716

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077689, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077689.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077689" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077689" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077689 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077689 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077689 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077689 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077689", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1352 }, "figures": [], "files": [ { "bytes": 20274, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "aad42ff13c94c4a1ef36ffe02ac334f3ea5cb11e8eef847baffd16d5de92ebf7" }, { "bytes": 9542, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1396579488b315e725f59fe2dfdd7f972a8200f1e215baed214782a7e16320d0" }, { "bytes": 9197, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "82034a20a286ea95aeafdb9200f4376d7d52989e29f106f03ee32ff9bb76d716" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077689/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077689", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7dbb-8902-3e319f53098f" } ndUIohBi/DUfxvFfghDyz2A1htQXzmaqOk/BI2roRjhLWWNTWGLo/XCjCyhCdE5bV/v9mIOC8y0jmCegCr0PBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ndUIohBi/DUfxvFfghDyz2A1htQXzmaqOk/BI2roRjhLWWNTWGLo/XCjCyhCdE5bV/v9mIOC8y0jmCegCr0PBg== {"files":[{"bytes":16675,"name":"index.html","sha256":"18463e22f92bac980ad4ec817d897e605a6a517d9a7f721f9d88f81f5ad9481d"},{"bytes":6589,"name":"publication.md","sha256":"7431d6a6d60a5c89a83a9ff1a4ff93298b238f0d814fa487984162db508a3945"},{"bytes":6287,"name":"publication.txt","sha256":"8b626b38cebe133aab698b6821424abbf41db932e313be984bd0c960b5c8bb5f"},{"bytes":2769,"name":"manifest.json","sha256":"c0474f60bfe7baa94d31e884bfa0cb5cd9ec81c6f47cfbd547b9a88eb2dc7fa2"},{"bytes":89,"name":"manifest.sig","sha256":"eabb1705a8ffb8b4fcbf8b5c5010094d666b4bf8d4b39b11df9e1e884ef571b5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"db2c2c9323602736b71ef77904f0f277c0c6b5d491f0668c50c03c96cc9e5cb9"}],"publication_id":"OT-2026-000077690"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077690
OpenTechnical

OT-2026-000077690

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
8b626b38cebe133aab698b6821424abbf41db932e313be984bd0c960b5c8bb5f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077690, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077690.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077690" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077690" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077690 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077690 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077690 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077690 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077691

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
9352be5c79d90451a7dd3fc43fb7f10ad10dd2147706cdfb277f659ebd0a95ed

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077691, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077691.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077691" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077691" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077691 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077691 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077691 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077691 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077691", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1321 }, "figures": [], "files": [ { "bytes": 19878, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bec6a2ec74674132d892259943e41221e8d45a4e2f6d90a803e071b56ffef892" }, { "bytes": 9189, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "de7184b4ea51ce7f44173ba9f9d1dd1d7ca1e4c4d0f4580ef760d4759f5bcecf" }, { "bytes": 8879, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9352be5c79d90451a7dd3fc43fb7f10ad10dd2147706cdfb277f659ebd0a95ed" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077691/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077691", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-7684-87c6-5cb8ee82178b" } UgqRabsRAPmybH5wcSYO8dw8oJIyyH/bU+WgIQ3692p1y84x6iFkgrtnb2FNJnNLU8vOsmX3z5t6K7k7L38jCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UgqRabsRAPmybH5wcSYO8dw8oJIyyH/bU+WgIQ3692p1y84x6iFkgrtnb2FNJnNLU8vOsmX3z5t6K7k7L38jCQ== {"files":[{"bytes":16121,"name":"index.html","sha256":"ab6049ed9054f8575c133b7025ad80af8b55bb3a5d9576d21c83c03928dae892"},{"bytes":6102,"name":"publication.md","sha256":"ada8d83e1bacc6580975412f823c372fa41f8b61f253fc45630707e8a1117463"},{"bytes":5803,"name":"publication.txt","sha256":"b903aa3b9dcfe1ea89d06153d5b66af65f8417b424f7bc9b8963d68968b31490"},{"bytes":2760,"name":"manifest.json","sha256":"aa279b8da56f22f75519552b13c6aac68f993f5e5b636b5387bc11dd41ff2389"},{"bytes":89,"name":"manifest.sig","sha256":"c0be381bcb6353da12d586774a629c261c57a63a4b46d4470c782a29ea997c6d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5bdd192df75891edceec1f61325226d90dfc0843322b363ff2ac88f6b1782715"}],"publication_id":"OT-2026-000077692"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down - OpenTechnical OT-2026-000077692
OpenTechnical

OT-2026-000077692

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b903aa3b9dcfe1ea89d06153d5b66af65f8417b424f7bc9b8963d68968b31490

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077692, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077692.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077692" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077692" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077692 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077692 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077692 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077692 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077692", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 800 }, "figures": [], "files": [ { "bytes": 16121, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ab6049ed9054f8575c133b7025ad80af8b55bb3a5d9576d21c83c03928dae892" }, { "bytes": 6102, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ada8d83e1bacc6580975412f823c372fa41f8b61f253fc45630707e8a1117463" }, { "bytes": 5803, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b903aa3b9dcfe1ea89d06153d5b66af65f8417b424f7bc9b8963d68968b31490" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077692/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077692", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down", "uuid": "01a0ae95-2ecf-709a-8485-c1e1449e7697" } 0yJxcrPBJ0WFJxI8nA2baWkyI7odb6sG/UdPYV9KltTnO+TYRP1VBslwUQbKN7tFXP3xIcrARPorv6cQnD7oAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0yJxcrPBJ0WFJxI8nA2baWkyI7odb6sG/UdPYV9KltTnO+TYRP1VBslwUQbKN7tFXP3xIcrARPorv6cQnD7oAQ== {"files":[{"bytes":20716,"name":"index.html","sha256":"5cfbf3c39eb3aeb7a6303c2bf274138679551257eaab7b9c332e5be9bc774620"},{"bytes":9909,"name":"publication.md","sha256":"03e36179fcaf7028dd8cf72e26b3080b0e0c869948130ee6d586651ed0972f4c"},{"bytes":9574,"name":"publication.txt","sha256":"1dce9681463f2afb885329406c0c70a332327e467c6d7b6b7f2723cb95a59cc9"},{"bytes":2875,"name":"manifest.json","sha256":"e36e5ada1a1d7b078e8b32ae7a893a859e3f81d6721b3abb0dd854f500605481"},{"bytes":89,"name":"manifest.sig","sha256":"58ed47d6c053bf469520bc1c4f25c2e45df64a39f129f44d9cb9ae00bab21e97"},{"bytes":227,"name":"manifest.sig.txt","sha256":"576880e15393ab23a71a97222d0ee728c5ec3371ee5f64f8aba8c83b9edae14f"}],"publication_id":"OT-2026-000077693"} Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077693
OpenTechnical

OT-2026-000077693

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
1dce9681463f2afb885329406c0c70a332327e467c6d7b6b7f2723cb95a59cc9

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0037]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0038]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0039]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077693, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077693.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077693" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077693" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077693 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077693 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077693 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077693 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077694

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
503861be166567000be0f643b4a07f8b35fef730579f07be00cf49f086f0ebd3

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077694, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077694.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077694" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077694" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077694 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077694 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077694 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077694 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077694", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 905 }, "figures": [], "files": [ { "bytes": 16925, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "18f708a5ccef2201a5df812b7172ae25767ca606f4296673693b29e7dac57926" }, { "bytes": 6802, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "914e50ff239855d5897358dbf26773946dd62466f667b5d806e3370df8d442a8" }, { "bytes": 6494, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "503861be166567000be0f643b4a07f8b35fef730579f07be00cf49f086f0ebd3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077694/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077694", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7377-bdae-dd208b4f1538" } GlgfTGjYKN1Rd6rlAIjSIr7Y/SGBYqIqGC90rR+lE4OlmVGJCdFmY7LeTfwPVvdw7SuMD/ODOWTZ3jfWsI4rAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GlgfTGjYKN1Rd6rlAIjSIr7Y/SGBYqIqGC90rR+lE4OlmVGJCdFmY7LeTfwPVvdw7SuMD/ODOWTZ3jfWsI4rAw== {"files":[{"bytes":20463,"name":"index.html","sha256":"0438dfc81135e4b15b8ad8a6ea2d49a6146912162b10025c7517ff85fe984910"},{"bytes":9699,"name":"publication.md","sha256":"ed56117c34787de41d8f91b0fc4bde0245ffa0b357c0407d14dd6bbe41a1d400"},{"bytes":9364,"name":"publication.txt","sha256":"11342c31cdc76c5d4206c0cdff4150e1bb06d17c97edf05a608e94444f35877b"},{"bytes":2875,"name":"manifest.json","sha256":"b10c40b7ee08f207752e4623d07b32393ff5191d885f7b33f5bd9fa1f4bbb3e7"},{"bytes":89,"name":"manifest.sig","sha256":"4b67e97107e358f29e75ea8520a326f396d667a7453fa6c9f1b9fb81490b70fe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d355a2d5db2ba0c114e4f18a6aa970fb0c5549539a18764c08ebb293b17f5fcf"}],"publication_id":"OT-2026-000077695"} Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077695
OpenTechnical

OT-2026-000077695

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
11342c31cdc76c5d4206c0cdff4150e1bb06d17c97edf05a608e94444f35877b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077695, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077695.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077695" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077695" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077695 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077695 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077695 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077695 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077695", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1392 }, "figures": [], "files": [ { "bytes": 20463, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0438dfc81135e4b15b8ad8a6ea2d49a6146912162b10025c7517ff85fe984910" }, { "bytes": 9699, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ed56117c34787de41d8f91b0fc4bde0245ffa0b357c0407d14dd6bbe41a1d400" }, { "bytes": 9364, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "11342c31cdc76c5d4206c0cdff4150e1bb06d17c97edf05a608e94444f35877b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077695/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077695", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-792b-8784-6c8891d0168f" } tsGI07fUhZy7cvWbl0w+Wnx9w9G0G39+P7x/T/gLih+2wjcqu+YfPJyJtT2+ysegHY08pZ/2nX0+T2h89tCIDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tsGI07fUhZy7cvWbl0w+Wnx9w9G0G39+P7x/T/gLih+2wjcqu+YfPJyJtT2+ysegHY08pZ/2nX0+T2h89tCIDA== {"files":[{"bytes":16676,"name":"index.html","sha256":"171b2a8d7884bdd5aa88995377bf06d9c1ac1b5d333b761f499ae91ac6d933b0"},{"bytes":6590,"name":"publication.md","sha256":"5bb1d8134954d26f6f9421c871310f0d4e3a667a5d7ad7967f7cbdfc180964bb"},{"bytes":6288,"name":"publication.txt","sha256":"a46b2f18cb5939c5a13aea9148462f73a60987fca64cb3010d939f6a8b13d8c3"},{"bytes":2769,"name":"manifest.json","sha256":"d871bf6e519ba9240999c753f4cd43f6141d0abccdbc040ee324e84a7a5cd2ef"},{"bytes":89,"name":"manifest.sig","sha256":"e6f6ed1cda15cbda8bd05e7ca504c4076663039df8b3f39d0f3c8937501ce345"},{"bytes":227,"name":"manifest.sig.txt","sha256":"31386186ef73f034c5bd14273605ccbb6016aae8063ec610cb1091e9153dd81e"}],"publication_id":"OT-2026-000077696"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077696
OpenTechnical

OT-2026-000077696

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a46b2f18cb5939c5a13aea9148462f73a60987fca64cb3010d939f6a8b13d8c3

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077696, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077696.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077696" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077696" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077696 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077696 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077696 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077696 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077696", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 871 }, "figures": [], "files": [ { "bytes": 16676, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "171b2a8d7884bdd5aa88995377bf06d9c1ac1b5d333b761f499ae91ac6d933b0" }, { "bytes": 6590, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5bb1d8134954d26f6f9421c871310f0d4e3a667a5d7ad7967f7cbdfc180964bb" }, { "bytes": 6288, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a46b2f18cb5939c5a13aea9148462f73a60987fca64cb3010d939f6a8b13d8c3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077696/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077696", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7c57-878c-fe9393019d38" } JNP3r60wHtXhk+XTNKwQm2MqV5wGlhIH4F6HI6SNQjdSUHizbRtE43vZhW3QdAZElsy3zSkvuzn8Au1DhXd0AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JNP3r60wHtXhk+XTNKwQm2MqV5wGlhIH4F6HI6SNQjdSUHizbRtE43vZhW3QdAZElsy3zSkvuzn8Au1DhXd0AQ== {"files":[{"bytes":19824,"name":"index.html","sha256":"2f1b2304566656fa5bb3989933dcbc95bbf17fb4095886eafbef67e060ac7340"},{"bytes":9135,"name":"publication.md","sha256":"884182f67e437cde56a13442b0c74f041532ecd28e2a9d066ddd9d7825027024"},{"bytes":8825,"name":"publication.txt","sha256":"9ac1f35f3271070f1362219e6f2ea65c9569b40e51d097c8a8cde86ee8b55ce7"},{"bytes":2844,"name":"manifest.json","sha256":"54e940f39b208b5a5181c415014a84a246978450104f1053455f551f07d06428"},{"bytes":89,"name":"manifest.sig","sha256":"a59f86b0c7de4cd358ee8066739e55be07aa7c9ca94282b5cee3723404e8d4df"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dcf04d817a6e72f4b42cab6b13b11e0487b73a07f5b1e19d3b96800eae6b5e51"}],"publication_id":"OT-2026-000077697"} Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077697
OpenTechnical

OT-2026-000077697

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
9ac1f35f3271070f1362219e6f2ea65c9569b40e51d097c8a8cde86ee8b55ce7

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077697, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077697.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077697" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077697" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077697 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077697 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077697 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077697 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077698

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c28f4a8828ba5f016dd5055d630ee2982aef86040a8bdcd2a5984ab6f3b913d6

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077698, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077698.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077698" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077698" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077698 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077698 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077698 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077698 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077699

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
04ebb917affc5edb650d20ed99511451c604a0b0984c907b123db444a203a74d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0037]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0038]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0039]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077699, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077699.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077699" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077699" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077699 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077699 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077699 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077699 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077700

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
93a46f23130839822fe12b87c681966a710b997278271daeb8afbe6f903ae1a0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077700, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077700.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077700" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077700" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077700 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077700 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077700 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077700 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077700", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 871 }, "figures": [], "files": [ { "bytes": 16680, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "676cc8f25350c2b6c566513ad9afa4f733f451544a4f50aea6c4d601fc01bda2" }, { "bytes": 6594, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ec6d18651369aadae4ef1592279ec15780c662d883de8588e819166bb0094dba" }, { "bytes": 6292, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "93a46f23130839822fe12b87c681966a710b997278271daeb8afbe6f903ae1a0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077700/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077700", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-77c7-9457-c6d5e6baa0b2" } UNwlE0ak8879WfvcjIUfl3l1gTkKJgN7f/uSPUae+kVOCD5fxQ+CLRggjQqQ0T23DF/P2Rekw0kAi/L77+G8BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UNwlE0ak8879WfvcjIUfl3l1gTkKJgN7f/uSPUae+kVOCD5fxQ+CLRggjQqQ0T23DF/P2Rekw0kAi/L77+G8BQ== {"files":[{"bytes":20409,"name":"index.html","sha256":"5b458795a562b21163f8dd06f9dadafaaaa34c5e3e2243e35332ffddb6bf3b46"},{"bytes":9645,"name":"publication.md","sha256":"ac71bfd3b80b295a1eca3f2468ed5006fe41b71e89fd00972f7475bd8c800254"},{"bytes":9310,"name":"publication.txt","sha256":"87675861059ce1d8a7180033285c51cf4552471ef4e0d05909d8cbb6e97353b2"},{"bytes":2875,"name":"manifest.json","sha256":"f344e72e69a904d9c702b716094c174528563e02eb8255c71f83a56667175efc"},{"bytes":89,"name":"manifest.sig","sha256":"7baffa6ff01d1cd9688e149ede61383f592b87f8ea405b8173ea7802d04e6b48"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c277998053e4250d7ccd2670654b1153d0f376a7aff1e6e61e0d44e020a86a10"}],"publication_id":"OT-2026-000077701"} Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077701
OpenTechnical

OT-2026-000077701

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
87675861059ce1d8a7180033285c51cf4552471ef4e0d05909d8cbb6e97353b2

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077701, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077701.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077701" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077701" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077701 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077701 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077701 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077701 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077702

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
2ddbfdb8d2f7d57a45851f79b8e44aa6474275649593ebb746e86dfb67203b97

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077702, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077702.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077702" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077702" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077702 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077702 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077702 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077702 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077702", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16271, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c887ba45f0cdcd2c2d9ce421f6d91931b65e0c7230ad713a43d7cf37a56a4a88" }, { "bytes": 6219, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2c6845b6ba988a08aefa0c93ef94a6a6a830da135640f76bdce61190b1078848" }, { "bytes": 5905, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2ddbfdb8d2f7d57a45851f79b8e44aa6474275649593ebb746e86dfb67203b97" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077702/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077702", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-736f-b1e9-0d69f55976db" } BzCyB6qd1tfF8pgYJBD+ki03Z+sPm2sGB06K/o8nUpYI01zi1irM954AaxzvB4gGaMq4AnV3JYBeqhj9Xc2rCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BzCyB6qd1tfF8pgYJBD+ki03Z+sPm2sGB06K/o8nUpYI01zi1irM954AaxzvB4gGaMq4AnV3JYBeqhj9Xc2rCA== {"files":[{"bytes":19578,"name":"index.html","sha256":"8fa7bb1607667d49b2a57962be331d0b7aeac2c7277a3b1182cbfa50887ae9eb"},{"bytes":8937,"name":"publication.md","sha256":"f75e2054ec310fe23da80bb1618e1b1d4dae7c0ced56a7447b99760308030c95"},{"bytes":8625,"name":"publication.txt","sha256":"0cd965187c64c1589b09d5179488f0c5e47b98c872159f3693fc918b9e75ddde"},{"bytes":2857,"name":"manifest.json","sha256":"6c67351a5d8571b0c0d40c8c2bfc80ca15df3401a1c335f1a81730b86f114713"},{"bytes":89,"name":"manifest.sig","sha256":"efc2d6538e51364df52c3857998c66c1ddc17df8300e7147d8d99fd658e1d1f1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5a22e6cf896576ce1ccb2158f56229a620e9ffb3b6456b9ad693603649bc6331"}],"publication_id":"OT-2026-000077703"} Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077703
OpenTechnical

OT-2026-000077703

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
0cd965187c64c1589b09d5179488f0c5e47b98c872159f3693fc918b9e75ddde

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077703, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077703.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077703" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077703" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077703 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077703 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077703 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077703 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077703", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1269 }, "figures": [], "files": [ { "bytes": 19578, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8fa7bb1607667d49b2a57962be331d0b7aeac2c7277a3b1182cbfa50887ae9eb" }, { "bytes": 8937, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f75e2054ec310fe23da80bb1618e1b1d4dae7c0ced56a7447b99760308030c95" }, { "bytes": 8625, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0cd965187c64c1589b09d5179488f0c5e47b98c872159f3693fc918b9e75ddde" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077703/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077703", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-7094-83e2-356cc872f879" } 0pwMUf/ENGjfx44Jh+uCFSL/NXRHeC8p3t8RuzaaCpPr7PeAD5aMLfceV6De5aW6PnuiZoaukHiy8BQqLTvoDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0pwMUf/ENGjfx44Jh+uCFSL/NXRHeC8p3t8RuzaaCpPr7PeAD5aMLfceV6De5aW6PnuiZoaukHiy8BQqLTvoDQ== {"files":[{"bytes":17075,"name":"index.html","sha256":"05e290826357131cb42da3c4c438080ad93581258f1f2efbb1692931dd85d67e"},{"bytes":6913,"name":"publication.md","sha256":"01dedfbfc4518100cb31429cfffe246fd831e7fad2cfe3b9b8edb950e69afea3"},{"bytes":6596,"name":"publication.txt","sha256":"55849170abaaa479cd26ed30f7393e699d0c5176c4074a8aa2aaa2d2b0af25cf"},{"bytes":2778,"name":"manifest.json","sha256":"478633b2242e3eb0cad7bcc309430a8efa7b49194b1fb20fc37696587a9a6c6a"},{"bytes":89,"name":"manifest.sig","sha256":"1fb420d37d869cd3ad4fab00416a389e5736106d75f5fa640f897754263a782c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c7bdd1317e6b7df99d8ce8101feffb7e254a5228bf0f64c47b6bfdb5b46a6d78"}],"publication_id":"OT-2026-000077704"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077704
OpenTechnical

OT-2026-000077704

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
55849170abaaa479cd26ed30f7393e699d0c5176c4074a8aa2aaa2d2b0af25cf

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077704, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077704.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077704" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077704" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077704 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077704 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077704 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077704 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077704", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17075, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "05e290826357131cb42da3c4c438080ad93581258f1f2efbb1692931dd85d67e" }, { "bytes": 6913, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "01dedfbfc4518100cb31429cfffe246fd831e7fad2cfe3b9b8edb950e69afea3" }, { "bytes": 6596, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "55849170abaaa479cd26ed30f7393e699d0c5176c4074a8aa2aaa2d2b0af25cf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077704/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077704", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7c2c-921a-ac1579a25040" } JCEAMowR4/SEB2z+Mm5Mfwqjsa6EgITD04s4n8De4286/Ll6fZzfRByfPV2XyGDj2zF2rykpZBrVJhiWhi3sAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JCEAMowR4/SEB2z+Mm5Mfwqjsa6EgITD04s4n8De4286/Ll6fZzfRByfPV2XyGDj2zF2rykpZBrVJhiWhi3sAw== {"files":[{"bytes":20416,"name":"index.html","sha256":"38d70b1e89d20b070c8b6230b5ab272f690ee99b3edf9efe654a7b00ffb058d6"},{"bytes":9657,"name":"publication.md","sha256":"e316fbe65076788da8388ea3442f040dd5bd61fd4df9ddce7594e2ca06fca4a1"},{"bytes":9320,"name":"publication.txt","sha256":"d9090b4ffa4f24e19838d145896f55cee66fc75749328689337806021b34aba0"},{"bytes":2888,"name":"manifest.json","sha256":"7538d01a4da751518dc8f9fc1a2a984c2e62b85eef80fe0260777d7804951c80"},{"bytes":89,"name":"manifest.sig","sha256":"7dbc74167e3e14e04487cae1a9a6edac8746f22c9072a962c985b78863ea1140"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9c96e26bce8367935a5c9e71ec6ea754d8cef361bdde406006ed2d0c04b73f61"}],"publication_id":"OT-2026-000077705"} Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077705
OpenTechnical

OT-2026-000077705

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d9090b4ffa4f24e19838d145896f55cee66fc75749328689337806021b34aba0

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077705, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077705.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077705" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077705" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077705 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077705 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077705 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077705 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077705", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1375 }, "figures": [], "files": [ { "bytes": 20416, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "38d70b1e89d20b070c8b6230b5ab272f690ee99b3edf9efe654a7b00ffb058d6" }, { "bytes": 9657, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e316fbe65076788da8388ea3442f040dd5bd61fd4df9ddce7594e2ca06fca4a1" }, { "bytes": 9320, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d9090b4ffa4f24e19838d145896f55cee66fc75749328689337806021b34aba0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077705/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077705", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-71a4-a0f5-f2f39993aeb6" } a9aqQkxKLeF5q3P3UXHkDbScrcKRm6Kqu8JV1Zp553V+qZLr8Gdjpu2dVvEvZXl4Jwcc8aar0hnR7xdfzVkpAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: a9aqQkxKLeF5q3P3UXHkDbScrcKRm6Kqu8JV1Zp553V+qZLr8Gdjpu2dVvEvZXl4Jwcc8aar0hnR7xdfzVkpAA== {"files":[{"bytes":16826,"name":"index.html","sha256":"6df07688782cc597f3a673b19328cd5ea566b5119fa242a1300c2feb698ac73a"},{"bytes":6707,"name":"publication.md","sha256":"32e7779d440bc8d11865af774f33d2ea197b8c49e8d01754efedc911bfd6c5e7"},{"bytes":6390,"name":"publication.txt","sha256":"2050441af02a7fd4dafb7ba665122fec12d66dec874e94f6e9b30742aaa1ffb5"},{"bytes":2778,"name":"manifest.json","sha256":"3ab42c458deea72f2b3569d4e4321d987cf9d6bfe5dba779729abe2e93edd902"},{"bytes":89,"name":"manifest.sig","sha256":"2a0975d3af8b877a29377924e7f34dbfbfe172ffe34076ba674dff0e205f6117"},{"bytes":227,"name":"manifest.sig.txt","sha256":"24d5bc95d5f6178076352b3ca402d5961214311cc2313681739ee99616cb1e60"}],"publication_id":"OT-2026-000077706"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077706
OpenTechnical

OT-2026-000077706

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2050441af02a7fd4dafb7ba665122fec12d66dec874e94f6e9b30742aaa1ffb5

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077706, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077706.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077706" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077706" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077706 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077706 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077706 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077706 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077707

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d6f6cdb35d382e7e28250b6ad54c6b0949c1c34ebedba4dac0fe1d18911446da

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077707, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077707.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077707" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077707" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077707 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077707 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077707 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077707 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077708

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
544694706e74a5a88931d449dfcb55a4e1f3a1e01a90716b2d76cff5d6abaef6

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077708, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077708.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077708" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077708" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077708 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077708 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077708 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077708 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077708", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16272, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "27829198e4eacacdbf5e4a5e4e8853884b6aef8ae34c8ff09f8a7e8954ff2176" }, { "bytes": 6220, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dffee3df30fd7d3044eefb41937b5f18f68877eb1aca7ed7ad076f2dd9ab18ab" }, { "bytes": 5906, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "544694706e74a5a88931d449dfcb55a4e1f3a1e01a90716b2d76cff5d6abaef6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077708/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077708", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-75b4-be6a-c91f413f0226" } dyJ4dBm49ZyV1yaE9mV0+M3YQqJ9ycwHeJe8EkddI+xhgtS+he7reVJDQ2G89kkQhmIXyxxFwCjlrm6u4v9KBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: dyJ4dBm49ZyV1yaE9mV0+M3YQqJ9ycwHeJe8EkddI+xhgtS+he7reVJDQ2G89kkQhmIXyxxFwCjlrm6u4v9KBA== {"files":[{"bytes":19578,"name":"index.html","sha256":"9e4cdc328d6e29dcc79ab89d12b4a10152d2c52b96df8de3c41168f89d79a5df"},{"bytes":8937,"name":"publication.md","sha256":"dfb2f8c1625d1a5bb68aa6ffd959b027e355b9ff6f5e31db5754c7d24d6aa6f5"},{"bytes":8625,"name":"publication.txt","sha256":"4d15791aa007c64878685f8d5bad84cc62aceaad81a70e639c5646be6e5a4f84"},{"bytes":2857,"name":"manifest.json","sha256":"85469e5b41ccd6c2f18ffa6b2cc91d4c0b2904f716223e35abe298792733497b"},{"bytes":89,"name":"manifest.sig","sha256":"1da61c39ebe7b3f4a4fed931754979cf084489c1a17b73b8038a8b797f87bd6e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1d64b5f0b19df6dbacad2ac4e0c3e6fb31e8cd98bdfc959e6bec05657ee33f4e"}],"publication_id":"OT-2026-000077709"} Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077709
OpenTechnical

OT-2026-000077709

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
4d15791aa007c64878685f8d5bad84cc62aceaad81a70e639c5646be6e5a4f84

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077709, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077709.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077709" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077709" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077709 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077709 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077709 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077709 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077709", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1269 }, "figures": [], "files": [ { "bytes": 19578, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9e4cdc328d6e29dcc79ab89d12b4a10152d2c52b96df8de3c41168f89d79a5df" }, { "bytes": 8937, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dfb2f8c1625d1a5bb68aa6ffd959b027e355b9ff6f5e31db5754c7d24d6aa6f5" }, { "bytes": 8625, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4d15791aa007c64878685f8d5bad84cc62aceaad81a70e639c5646be6e5a4f84" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077709/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077709", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-7dd6-9768-d749cb81080e" } hEH+dZIMdqos9oEfW0o7hCloTQEpmSR1InAhBcTNWircu47EZz+0qX0sbiuPRgK+dQyoOrfEp3aPUuFHyM4EDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hEH+dZIMdqos9oEfW0o7hCloTQEpmSR1InAhBcTNWircu47EZz+0qX0sbiuPRgK+dQyoOrfEp3aPUuFHyM4EDQ== {"files":[{"bytes":17076,"name":"index.html","sha256":"86957db5a5556b3e28fd8a8265d7c6cbcbec0fb4e98da1c0aa75c9f8f4e84ad4"},{"bytes":6914,"name":"publication.md","sha256":"22f977ab431fb5dc3327b34bead0ee0f76fb2f576864bea33cb6600f8bdb7f34"},{"bytes":6597,"name":"publication.txt","sha256":"51ec3f088077dcdbe85ce495a904bda0ab2e54ae521311fc17431ff800dc2de9"},{"bytes":2778,"name":"manifest.json","sha256":"388bbaac7c940407b9f2e2a626ec8d66d59da0ce15fd17575a807d10e85d3eec"},{"bytes":89,"name":"manifest.sig","sha256":"3ee52a24313fb89aad9c25121ec78dbb8eab235a8a872fbc08b9083b1dcbf145"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7c94866204bbfcc7054b2d01224f9abf664f96e7955a0933b5086d2cdc0a9319"}],"publication_id":"OT-2026-000077710"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077710
OpenTechnical

OT-2026-000077710

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
51ec3f088077dcdbe85ce495a904bda0ab2e54ae521311fc17431ff800dc2de9

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077710, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077710.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077710" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077710" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077710 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077710 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077710 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077710 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077710", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17076, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "86957db5a5556b3e28fd8a8265d7c6cbcbec0fb4e98da1c0aa75c9f8f4e84ad4" }, { "bytes": 6914, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "22f977ab431fb5dc3327b34bead0ee0f76fb2f576864bea33cb6600f8bdb7f34" }, { "bytes": 6597, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "51ec3f088077dcdbe85ce495a904bda0ab2e54ae521311fc17431ff800dc2de9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077710/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077710", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7809-bc5e-7affb880b7a9" } kkIWkcqr6aKN93MXWLuFbzbhFwDfpVkI0RuO3vobiGUC2NPN2h2H8vhi2v4XbESZrbFwQgIt9fwW/gKRmpXzAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kkIWkcqr6aKN93MXWLuFbzbhFwDfpVkI0RuO3vobiGUC2NPN2h2H8vhi2v4XbESZrbFwQgIt9fwW/gKRmpXzAg== {"files":[{"bytes":20416,"name":"index.html","sha256":"0d58e00d587ebed5da21a3819ea09a3a107924f66027cb080b77b169e33f471d"},{"bytes":9657,"name":"publication.md","sha256":"7ff77b74e1e11232a40cdab1fc56fd4c16ebec4e89cdac204b01237e29de2680"},{"bytes":9320,"name":"publication.txt","sha256":"58f55d314978eff21587431a42556edd3751b07ee999b990f80e47a1b119b68f"},{"bytes":2888,"name":"manifest.json","sha256":"b377f7951bcd3f22765ad1e2f5c75b31ce1a882f65120c8084be3ee2672c6a29"},{"bytes":89,"name":"manifest.sig","sha256":"b09aca9d3e3fdb5786caf818ce418b2ca45dcd98f00efc5861a80a3c1eed972e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6bec92e08b60d6e9e41ccb033c4def72175aae02274a8b736882508b0ac205df"}],"publication_id":"OT-2026-000077711"} Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077711
OpenTechnical

OT-2026-000077711

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
58f55d314978eff21587431a42556edd3751b07ee999b990f80e47a1b119b68f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077711, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077711.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077711" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077711" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077711 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077711 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077711 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077711 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077712

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
67edd5464f210c7fed1c892d767ec6ad296cfb32c67d371dbbd7f7fe1c917426

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077712, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077712.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077712" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077712" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077712 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077712 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077712 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077712 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077712", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16276, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a833f5350c4c1bb2f0b7125c29d4935ea214e3b7fe982f5ee353d7385b2e64bc" }, { "bytes": 6224, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "636082457aeab21148a3523c9a2eba3a83978cb351a112a1d435d35f9db19069" }, { "bytes": 5910, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "67edd5464f210c7fed1c892d767ec6ad296cfb32c67d371dbbd7f7fe1c917426" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077712/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077712", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-7dde-b8d1-b45cd0019317" } HxibmtUNt6YGCGtUQ3Xh+DfKRt8L5TGl82N/bm1wClzMVFTwkatvozCdE0Gro0T9We3YL/vw/UXiCsvGozZlDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HxibmtUNt6YGCGtUQ3Xh+DfKRt8L5TGl82N/bm1wClzMVFTwkatvozCdE0Gro0T9We3YL/vw/UXiCsvGozZlDw== {"files":[{"bytes":20163,"name":"index.html","sha256":"d64c133de8c1a335f12f16b3b92ddd1d13a893aefeb2657e68ec05ef067e0308"},{"bytes":9447,"name":"publication.md","sha256":"96aa06a0c8c1c0da5e34983414a50272ee7d409982e4251bfe8d98a4eef53d42"},{"bytes":9110,"name":"publication.txt","sha256":"ac12f8223f6622a3902d92bf0ee9cf4865cfa3f12a2d6adc0055549adc45b845"},{"bytes":2888,"name":"manifest.json","sha256":"6b55b92e93ed6be0dbc6de8493a26d230b44bdc5e7c2ce11a2d7572b4ed0121a"},{"bytes":89,"name":"manifest.sig","sha256":"4fb868f5c8e011e036d43ccbe07a720d0132e73ad9cc61c12fb6cfb32aef6d0c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"21eeada5bb3c871671ba497fedc297e59503df898262c3615ff8dfb305cb32eb"}],"publication_id":"OT-2026-000077713"} Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077713
OpenTechnical

OT-2026-000077713

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ac12f8223f6622a3902d92bf0ee9cf4865cfa3f12a2d6adc0055549adc45b845

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077713, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077713.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077713" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077713" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077713 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077713 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077713 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077713 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077713", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1340 }, "figures": [], "files": [ { "bytes": 20163, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d64c133de8c1a335f12f16b3b92ddd1d13a893aefeb2657e68ec05ef067e0308" }, { "bytes": 9447, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "96aa06a0c8c1c0da5e34983414a50272ee7d409982e4251bfe8d98a4eef53d42" }, { "bytes": 9110, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ac12f8223f6622a3902d92bf0ee9cf4865cfa3f12a2d6adc0055549adc45b845" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077713/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077713", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7a51-9a7c-86067d21b074" } /R30GBSA4XaZhwYsvwVBcde+Zq6C3SfuiVQWbfTqada6N0Z6pBnTZNVeDmf3uVtolL7C/b56yzzgTFedYFBtBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /R30GBSA4XaZhwYsvwVBcde+Zq6C3SfuiVQWbfTqada6N0Z6pBnTZNVeDmf3uVtolL7C/b56yzzgTFedYFBtBQ== {"files":[{"bytes":17080,"name":"index.html","sha256":"4acf5dcaa0289247838178212448e8ce5c4413ae2eb2558b18368e17c544f0c1"},{"bytes":6918,"name":"publication.md","sha256":"8407edc237e3ca94feed377edb9fb56a0fe622f9ef76f3b402a970a166ee4ba6"},{"bytes":6601,"name":"publication.txt","sha256":"b30b81dbc80a4f62c6cedcdb1b7fe104bdc7e1542bbe0c138e50cf55dbbd8837"},{"bytes":2778,"name":"manifest.json","sha256":"e731ea5aac675e154735ac987fe0ab871784f92cc17b2bdcc52d86020a94c94f"},{"bytes":89,"name":"manifest.sig","sha256":"353c660d5d6cc761b0cd3cb5fce226e3fad65645e003a03c9aa858a03fb87d98"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8fad522f8847a28315351c7b6b0df922fac18d5e7c7eac18ea31d1555df34a8b"}],"publication_id":"OT-2026-000077714"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077714
OpenTechnical

OT-2026-000077714

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b30b81dbc80a4f62c6cedcdb1b7fe104bdc7e1542bbe0c138e50cf55dbbd8837

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077714, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077714.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077714" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077714" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077714 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077714 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077714 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077714 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077715

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f87b156e29a83e0106ad5d4e9d3c6b0c15b5e71092a34e008f1b0e4af25c6098

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077715, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077715.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077715" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077715" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077715 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077715 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077715 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077715 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077715", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1281 }, "figures": [], "files": [ { "bytes": 19673, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7da0bde99a81b9e1423f23ca2620c6e33cfc7c130bce4f076705cfad2d03ff3f" }, { "bytes": 9022, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "883f7aa6178968bfb1c756c33d290259d24c25b3ec4b4b5cf76750663c283fa4" }, { "bytes": 8705, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f87b156e29a83e0106ad5d4e9d3c6b0c15b5e71092a34e008f1b0e4af25c6098" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077715/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077715", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-7126-a1ae-4939e028902b" } +qiPZvZh4iHsQHb3VICrUjipag3zi9gOFOAd6TYA24o9ACtVcLKmibBuQwg++wEPI8zUQn0sYNELO2iB0bTNCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +qiPZvZh4iHsQHb3VICrUjipag3zi9gOFOAd6TYA24o9ACtVcLKmibBuQwg++wEPI8zUQn0sYNELO2iB0bTNCQ== {"files":[{"bytes":16831,"name":"index.html","sha256":"27753bc9287ff83629a741f8a33a0e3da30a63bd638141fc9e02944c04cab289"},{"bytes":6712,"name":"publication.md","sha256":"e68259e768486f0a20a6d5419ae3f4a4e13c7e71d24bc7164bf8c38a1b7aa321"},{"bytes":6395,"name":"publication.txt","sha256":"f17651a04d735d9486f2b500b2913124043d50615db85c1b787d6209a0fe973a"},{"bytes":2778,"name":"manifest.json","sha256":"4a6f63a2d5e11cdb10cf410b8c994848f9572cad49e518af0b3f33388a1386ef"},{"bytes":89,"name":"manifest.sig","sha256":"6ed4bbe6d357043ac75198b2da6e9768acbe3cdbdb3b7272718785f30a496777"},{"bytes":227,"name":"manifest.sig.txt","sha256":"332833953143c6d85a863d1fb9b5fc618d56a2d6d1aea21881eee520ad3e9536"}],"publication_id":"OT-2026-000077716"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077716
OpenTechnical

OT-2026-000077716

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f17651a04d735d9486f2b500b2913124043d50615db85c1b787d6209a0fe973a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077716, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077716.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077716" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077716" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077716 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077716 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077716 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077716 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077716", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16831, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "27753bc9287ff83629a741f8a33a0e3da30a63bd638141fc9e02944c04cab289" }, { "bytes": 6712, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e68259e768486f0a20a6d5419ae3f4a4e13c7e71d24bc7164bf8c38a1b7aa321" }, { "bytes": 6395, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f17651a04d735d9486f2b500b2913124043d50615db85c1b787d6209a0fe973a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077716/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077716", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7442-85b9-918f17e711a8" } CcrVQ7V48SBnh9NK6Ve0k74nJCT6o1XNa/DrK2dc3RaLOQ+Q/cx0auMCLNn605LMQFjhuleJcAGMvOzTTHynDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CcrVQ7V48SBnh9NK6Ve0k74nJCT6o1XNa/DrK2dc3RaLOQ+Q/cx0auMCLNn605LMQFjhuleJcAGMvOzTTHynDg== {"files":[{"bytes":20511,"name":"index.html","sha256":"c7ed32b602297dc2145f314f2d10ce18d6d62541ee35dd6eb2d28f43dfa842fe"},{"bytes":9742,"name":"publication.md","sha256":"b7a574def3158d7d4a35fc253b31f555d413de7bb15922c2cb3a38a5ea0c388d"},{"bytes":9400,"name":"publication.txt","sha256":"b4cea4d309279dca0f8cd86ded1cde3a20d219eec126ccd2d4a4a4e2a60a328b"},{"bytes":2893,"name":"manifest.json","sha256":"72d870aaa832fd9c43e6e651330b8a3c0d144d14867e4c1a6484b78ed24fecb4"},{"bytes":89,"name":"manifest.sig","sha256":"41a6402d47251e87ccc11f350885897e9ad24f4cfc06c532a1e4eeebebfbeecb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dd9988c960db7aefb2e562acc4c42640632b6a7c657459750f0dec5d3cbb1de3"}],"publication_id":"OT-2026-000077717"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077717
OpenTechnical

OT-2026-000077717

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b4cea4d309279dca0f8cd86ded1cde3a20d219eec126ccd2d4a4a4e2a60a328b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077717, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077717.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077717" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077717" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077717 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077717 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077717 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077717 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077718

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
21c3831e03b2ad3d1d7910c585cfe4db836926be16467bb1175523a015ebc06d

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077718, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077718.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077718" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077718" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077718 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077718 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077718 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077718 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077718", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16260, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ac55af7ae2438605524d0b2ec18c5caa69175e0620cc9364473e86ca43c2c361" }, { "bytes": 6214, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c4fa7f956937ecd6d2c38dab7a9bb7655905d6cb62f1487394a91387002281ce" }, { "bytes": 5903, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "21c3831e03b2ad3d1d7910c585cfe4db836926be16467bb1175523a015ebc06d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077718/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077718", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-74bf-a618-81e795bf9f86" } OR2prnh1ZltRNHjMTM+iqUvo8Z9gWMdHOefDTYlKWVEUVNfe81rtKtK4x7CQp2knx4DoQcsIWJzAL7HEHh9xCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OR2prnh1ZltRNHjMTM+iqUvo8Z9gWMdHOefDTYlKWVEUVNfe81rtKtK4x7CQp2knx4DoQcsIWJzAL7HEHh9xCg== {"files":[{"bytes":20258,"name":"index.html","sha256":"76e3152285a3acc6968f9176ac0af7d49dc566e5620602d962d407e3293d4a23"},{"bytes":9532,"name":"publication.md","sha256":"cd02eae86f8c82aaca6f4fcf1be2b51797e9af9f26ff7afedbda11908252e85c"},{"bytes":9190,"name":"publication.txt","sha256":"e07da8ced9a21596a8dff1f8da423f71392c7c21f3836951bed93b2330a60c50"},{"bytes":2893,"name":"manifest.json","sha256":"912d98e5eb71aa253f65b0169d6984a326ee359f937b03127c92dd6f1e574348"},{"bytes":89,"name":"manifest.sig","sha256":"9fe2cbc8f835a2af41564cd5c0a68fe90562bb4e0af316a602af8f5cb4837ed8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b8de20002d30ad1f4c757660b85e64a91ac5de09487c7b04ee04e9878f880c83"}],"publication_id":"OT-2026-000077719"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077719
OpenTechnical

OT-2026-000077719

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
e07da8ced9a21596a8dff1f8da423f71392c7c21f3836951bed93b2330a60c50

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077719, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077719.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077719" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077719" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077719 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077719 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077719 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077719 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077719", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1352 }, "figures": [], "files": [ { "bytes": 20258, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "76e3152285a3acc6968f9176ac0af7d49dc566e5620602d962d407e3293d4a23" }, { "bytes": 9532, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cd02eae86f8c82aaca6f4fcf1be2b51797e9af9f26ff7afedbda11908252e85c" }, { "bytes": 9190, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e07da8ced9a21596a8dff1f8da423f71392c7c21f3836951bed93b2330a60c50" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077719/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077719", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7d55-869e-2098b4b9afe9" } jxZ0MnOm8Nq9LvEVHO9cNqgsD1EnpSWLNliMFE5J4JZvLrlMKdYC+K5v6jw42sFmTjg0Y7dpKhhxSux9dR75Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jxZ0MnOm8Nq9LvEVHO9cNqgsD1EnpSWLNliMFE5J4JZvLrlMKdYC+K5v6jw42sFmTjg0Y7dpKhhxSux9dR75Bw== {"files":[{"bytes":17064,"name":"index.html","sha256":"c17bd09cffafc9a9bff062bb6877958f338f0071af8b640417865dd2637aaa3a"},{"bytes":6908,"name":"publication.md","sha256":"02739efc4d905d84dac8b896e43d0505f10333ca22ae061a783ec9e196ab755f"},{"bytes":6594,"name":"publication.txt","sha256":"40089dfc8301077fa78adfc4b11266568d44a3f7da2bfbb1e633e58929586d57"},{"bytes":2775,"name":"manifest.json","sha256":"1d1204119eacc0240986b61c7b482b0f6bc5f33af5bbf02d6b3e9cd79012023d"},{"bytes":89,"name":"manifest.sig","sha256":"15828e61a731cea1bf9b4472afaa5552961756321b6214f8f4bd6f6980ed938f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0f76e6b0862c139652a467f349bc332c11aa3d4ead9d122db72b5d6a5d4a3a49"}],"publication_id":"OT-2026-000077720"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077720
OpenTechnical

OT-2026-000077720

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
40089dfc8301077fa78adfc4b11266568d44a3f7da2bfbb1e633e58929586d57

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077720, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077720.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077720" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077720" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077720 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077720 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077720 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077720 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077720", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17064, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c17bd09cffafc9a9bff062bb6877958f338f0071af8b640417865dd2637aaa3a" }, { "bytes": 6908, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "02739efc4d905d84dac8b896e43d0505f10333ca22ae061a783ec9e196ab755f" }, { "bytes": 6594, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "40089dfc8301077fa78adfc4b11266568d44a3f7da2bfbb1e633e58929586d57" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077720/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077720", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7710-ad69-cf75528a3d26" } UQxuGIqlbXYjx3gcGvPKW+wwLgc+9RSZyjtL1K9a1HnC5RsJN3mP+5ThNYEAqdOeRRdnca7lBebEWrSkSWChCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UQxuGIqlbXYjx3gcGvPKW+wwLgc+9RSZyjtL1K9a1HnC5RsJN3mP+5ThNYEAqdOeRRdnca7lBebEWrSkSWChCA== {"files":[{"bytes":19674,"name":"index.html","sha256":"2ae507d54b2ea8020dae037345779903d5a8693f53660e9aff8a7dc4bb3e0aa2"},{"bytes":9023,"name":"publication.md","sha256":"162e44ca23f6dc97e3fd383fe50252355e5b0262de86dca7a1eb24a3789a42f0"},{"bytes":8706,"name":"publication.txt","sha256":"671c9a32ca2e2c2a2819e95da698f45c53d487eff160412ce8f453441c72f1e6"},{"bytes":2862,"name":"manifest.json","sha256":"f5f58483a21a0c5583f305c430e1821042b458a61c5c8029795250ce6db52e3b"},{"bytes":89,"name":"manifest.sig","sha256":"4cfa5cdd6d66dddb493b34efcc14d068fecd1026bb446109b1b108a496b587ca"},{"bytes":227,"name":"manifest.sig.txt","sha256":"396268a297148db7fdc77cdbf4418832ffe148d66bd41723fc7fcc05917f6d72"}],"publication_id":"OT-2026-000077721"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077721
OpenTechnical

OT-2026-000077721

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
671c9a32ca2e2c2a2819e95da698f45c53d487eff160412ce8f453441c72f1e6

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077721, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077721.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077721" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077721" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077721 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077721 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077721 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077721 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077721", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1281 }, "figures": [], "files": [ { "bytes": 19674, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2ae507d54b2ea8020dae037345779903d5a8693f53660e9aff8a7dc4bb3e0aa2" }, { "bytes": 9023, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "162e44ca23f6dc97e3fd383fe50252355e5b0262de86dca7a1eb24a3789a42f0" }, { "bytes": 8706, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "671c9a32ca2e2c2a2819e95da698f45c53d487eff160412ce8f453441c72f1e6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077721/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077721", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-72c5-86b2-cb66d4842d0a" } ZyasttXGMA6x3IiF/Ctj55aogiwH6xfHImhTtni07nEr7iZF6yeJ7bRwfu+hOxhdRWraPWX99OhZX2Vc7vGDBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZyasttXGMA6x3IiF/Ctj55aogiwH6xfHImhTtni07nEr7iZF6yeJ7bRwfu+hOxhdRWraPWX99OhZX2Vc7vGDBA== {"files":[{"bytes":16815,"name":"index.html","sha256":"54b77f5db4d1e5e1f474871bcf586a52b089635c3efd7922bfcfdff634c2f9d8"},{"bytes":6702,"name":"publication.md","sha256":"56d064fb0b2534bfb673e1d7f20d58f677372251c018d2c2c605aa19104514c2"},{"bytes":6388,"name":"publication.txt","sha256":"7f61ea80fcb8b9a5118361f845f18dae6401611d221f7b0b0ef3ecd58ab06726"},{"bytes":2775,"name":"manifest.json","sha256":"361d40055c608b95b49fdd2ad8f1945e240d824261727b767483d55aecd48903"},{"bytes":89,"name":"manifest.sig","sha256":"887f070f65318ff4ab85ab907c12e8acac67aa61d3bf0dca1babb5c626145188"},{"bytes":227,"name":"manifest.sig.txt","sha256":"214c06be0090cab5a7f640320120f11ba2927752d949d69e20dc246036801400"}],"publication_id":"OT-2026-000077722"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077722
OpenTechnical

OT-2026-000077722

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7f61ea80fcb8b9a5118361f845f18dae6401611d221f7b0b0ef3ecd58ab06726

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077722, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077722.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077722" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077722" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077722 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077722 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077722 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077722 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077723

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
72c41958d90ceac842f9528457709cee8a2b50fb77bc524ad4841bc4787f083a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077723, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077723.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077723" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077723" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077723 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077723 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077723 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077723 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077723", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1387 }, "figures": [], "files": [ { "bytes": 20512, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1cce97c3e2d7987363cf224367fdb21508993ccd1b4e46fe4c397b64242e9b3f" }, { "bytes": 9743, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0aa4353b27d46a1bdac1c477805c7596bff7870bea63bc69b6b811e928e609a5" }, { "bytes": 9401, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "72c41958d90ceac842f9528457709cee8a2b50fb77bc524ad4841bc4787f083a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077723/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077723", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7e4f-93fe-19933dddaf15" } fXaABP+Eu6F3rOWH7ypbMudEsTCMIYmV68vXh1HME4dvMLdYXunTeEN3Usbina5VXktTdPipkbI5WfOih3Q/Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fXaABP+Eu6F3rOWH7ypbMudEsTCMIYmV68vXh1HME4dvMLdYXunTeEN3Usbina5VXktTdPipkbI5WfOih3Q/Dw== {"files":[{"bytes":16261,"name":"index.html","sha256":"eb3ecb1acb6663ea225426755a22d17fb9144837d1b2aeeb583319bc3c6b8f72"},{"bytes":6215,"name":"publication.md","sha256":"9d518deaba1ac2288afcde9883e6a05c6b2d8fead3b15a325601993a9b2d6738"},{"bytes":5904,"name":"publication.txt","sha256":"4b08ec2e41199ac35fdc466fb2b8af1e7e8e35c46d45dbe9e774bc835e0375be"},{"bytes":2766,"name":"manifest.json","sha256":"3b97663dde6e090666303f1c4d53cf30d7b44911402c67177cb5ab3e0e481afc"},{"bytes":89,"name":"manifest.sig","sha256":"2066e2dd6e4d416b65a2c26c2a4c4ba72bb5bc94e1006581c7b6fc0a4be909df"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ff0c4c4ec8f37088101bb378b57b41fbb78500dc5227af9423f9d1f081497f4a"}],"publication_id":"OT-2026-000077724"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down - OpenTechnical OT-2026-000077724
OpenTechnical

OT-2026-000077724

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
4b08ec2e41199ac35fdc466fb2b8af1e7e8e35c46d45dbe9e774bc835e0375be

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077724, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077724.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077724" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077724" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077724 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077724 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077724 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077724 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077724", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16261, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eb3ecb1acb6663ea225426755a22d17fb9144837d1b2aeeb583319bc3c6b8f72" }, { "bytes": 6215, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9d518deaba1ac2288afcde9883e6a05c6b2d8fead3b15a325601993a9b2d6738" }, { "bytes": 5904, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4b08ec2e41199ac35fdc466fb2b8af1e7e8e35c46d45dbe9e774bc835e0375be" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077724/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077724", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-71ad-ace8-040efff5d7d3" } gJl4/TJgQYMHhPfr7PW1kYuIfr0xxkLhhQ/UFK9JJu+gVg6+QKVTH0fEU0rsHhB9atJWy3OqpnzaUYw5Y3qVCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: gJl4/TJgQYMHhPfr7PW1kYuIfr0xxkLhhQ/UFK9JJu+gVg6+QKVTH0fEU0rsHhB9atJWy3OqpnzaUYw5Y3qVCA== {"files":[{"bytes":20259,"name":"index.html","sha256":"71d364483e776f8ec3c9870767af2c8abd1921d26f41102513267647e3559c5f"},{"bytes":9533,"name":"publication.md","sha256":"034f045a8cc872237ba0d6e3cad96a13715f2bb76de5c7410dbc15f0370bfbb4"},{"bytes":9191,"name":"publication.txt","sha256":"df40d1a37cb0fbde7b0e3e7c59467785dc45085214f66f251d8e431957d266b4"},{"bytes":2893,"name":"manifest.json","sha256":"2dc4b9f6b6e5c6757a366b1c9ba5fdcc399740064f17a954b20b20e55197ff08"},{"bytes":89,"name":"manifest.sig","sha256":"27dd8e4cfab178d0f421c512aeb4bbe45ae0cdc2381cf4cc1cf3d1f73d976085"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e80d01f1580ac095f25d27cf4f2fd9ebaf12148cba1814674791fbc2ff821715"}],"publication_id":"OT-2026-000077725"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077725
OpenTechnical

OT-2026-000077725

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
df40d1a37cb0fbde7b0e3e7c59467785dc45085214f66f251d8e431957d266b4

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077725, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077725.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077725" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077725" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077725 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077725 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077725 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077725 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077726

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
8b9285a21dbf20f16645195c9ab2d4851d31439a8e530f808b1551d812e30903

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077726, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077726.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077726" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077726" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077726 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077726 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077726 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077726 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077726", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17065, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6ed1e26ea4e740bca485d3b7eeda72fa35d200aa53e2f244e4bb1324af0dfbe4" }, { "bytes": 6909, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ddc789e6fb4820f67dbd1911d50a68d1574ff9f8e2f41c23ac870c2163aacfbb" }, { "bytes": 6595, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8b9285a21dbf20f16645195c9ab2d4851d31439a8e530f808b1551d812e30903" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077726/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077726", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7e4e-99f2-dc4238b39ed8" } xzFtiLgjZVNpyeyJASpoFu25kAneRNW7umr/RQVQNv8/Qvk8YGf2QMIfIFf067STC0VSbh/4eT++yOD/HJfOCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: xzFtiLgjZVNpyeyJASpoFu25kAneRNW7umr/RQVQNv8/Qvk8YGf2QMIfIFf067STC0VSbh/4eT++yOD/HJfOCQ== {"files":[{"bytes":19678,"name":"index.html","sha256":"8e06e6576e0a753bd694084ad622d9afae6881c1b129ea1c3cdac8707cab0157"},{"bytes":9027,"name":"publication.md","sha256":"3b1f7ea5d3088c623a8c35449b072abe9e3b69d190d17a17a38dc5fae44ad658"},{"bytes":8710,"name":"publication.txt","sha256":"7441395b143bff95ccee4a21aed843db81124693110a37800beae2e94d4780a5"},{"bytes":2862,"name":"manifest.json","sha256":"7967cb64c2cf3f7ec60682124b796afe43ed7b5a9090e26bd292a09c8001a017"},{"bytes":89,"name":"manifest.sig","sha256":"32c80c228a6d9be863e2731784e91475a07a2229d608f42f30c5fb442ed6a9c8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f7f87979b2fce82328954f46e4515ca039ada53862f59e67665c6024ce13b592"}],"publication_id":"OT-2026-000077727"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077727
OpenTechnical

OT-2026-000077727

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
7441395b143bff95ccee4a21aed843db81124693110a37800beae2e94d4780a5

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077727, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077727.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077727" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077727" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077727 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077727 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077727 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077727 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077727", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1281 }, "figures": [], "files": [ { "bytes": 19678, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8e06e6576e0a753bd694084ad622d9afae6881c1b129ea1c3cdac8707cab0157" }, { "bytes": 9027, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3b1f7ea5d3088c623a8c35449b072abe9e3b69d190d17a17a38dc5fae44ad658" }, { "bytes": 8710, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7441395b143bff95ccee4a21aed843db81124693110a37800beae2e94d4780a5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077727/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077727", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-7390-b70d-04aa8e2d18d2" } K8FrZfLfgD6FGkRDwtLvoGfsCXZl2/32Wh/cWzzJtFezb3HGTE34PrUlsh1iNy4rT4D8i7npVWCQjewXxrnRAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: K8FrZfLfgD6FGkRDwtLvoGfsCXZl2/32Wh/cWzzJtFezb3HGTE34PrUlsh1iNy4rT4D8i7npVWCQjewXxrnRAw== {"files":[{"bytes":16265,"name":"index.html","sha256":"f99c413679748e211b4ed24b0e8805ea663306a2dd5380b2128108ac900a7c20"},{"bytes":6219,"name":"publication.md","sha256":"364fe060f5ad5bedf73304466893d2c474e2aa04a66aaaee50716c0be315959e"},{"bytes":5908,"name":"publication.txt","sha256":"3d7c97ab985c7c0b1ef8ff13e60b9224e173e85cd5f3ca173f25ca0dc44ea828"},{"bytes":2766,"name":"manifest.json","sha256":"9b82c581e4685fb9cfb43438f052bf0a61ecf7a0df2a60221d0297942055eade"},{"bytes":89,"name":"manifest.sig","sha256":"1fe566be7d8a2db2f3f641ad8e451cdec29912660336cd9435a242ade080a2d3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"49d618c7233e34a7a4af4fc0a7c17a86fdb2e970a6985366de09151b1a88d045"}],"publication_id":"OT-2026-000077728"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down - OpenTechnical OT-2026-000077728
OpenTechnical

OT-2026-000077728

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
3d7c97ab985c7c0b1ef8ff13e60b9224e173e85cd5f3ca173f25ca0dc44ea828

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077728, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077728.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077728" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077728" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077728 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077728 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077728 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077728 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077728", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16265, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f99c413679748e211b4ed24b0e8805ea663306a2dd5380b2128108ac900a7c20" }, { "bytes": 6219, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "364fe060f5ad5bedf73304466893d2c474e2aa04a66aaaee50716c0be315959e" }, { "bytes": 5908, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3d7c97ab985c7c0b1ef8ff13e60b9224e173e85cd5f3ca173f25ca0dc44ea828" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077728/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077728", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-7f6c-8a87-5efe902a1ef4" } vuwKbr9tkMkwjqbxasMTeDd9FOlMpP+myeLTvAokHkFdZGzSmJutS47iH0CCFZoiKVijEsD1RROVVaSonYiKCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vuwKbr9tkMkwjqbxasMTeDd9FOlMpP+myeLTvAokHkFdZGzSmJutS47iH0CCFZoiKVijEsD1RROVVaSonYiKCQ== {"files":[{"bytes":20516,"name":"index.html","sha256":"848fd7b90c074275436aa9e6d1778fc9a18b96ca387c5f88e2211cb3c0e8595b"},{"bytes":9747,"name":"publication.md","sha256":"335b80911fa3560f4e94430824651873fa3d015351d72eb26b5fc1f018412daf"},{"bytes":9405,"name":"publication.txt","sha256":"2a6befbcc676f08dc9ce703eec76bfbddba122dedf8bcafc597ece4d1f5c45f4"},{"bytes":2893,"name":"manifest.json","sha256":"d3ba789392840285776d54712988dc9b7587375f4e8a2f2c284c825186b393ad"},{"bytes":89,"name":"manifest.sig","sha256":"9c154659e18ced1c420d4dab0ff416b4bacdc181ecd3324e194ee381a7e06f53"},{"bytes":227,"name":"manifest.sig.txt","sha256":"236d8ac26b4f8ada9ec5c207467f20d9f7d1d75990fdfb0261e5a0b6a6cbc984"}],"publication_id":"OT-2026-000077729"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077729
OpenTechnical

OT-2026-000077729

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2a6befbcc676f08dc9ce703eec76bfbddba122dedf8bcafc597ece4d1f5c45f4

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077729, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077729.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077729" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077729" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077729 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077729 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077729 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077729 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077729", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1387 }, "figures": [], "files": [ { "bytes": 20516, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "848fd7b90c074275436aa9e6d1778fc9a18b96ca387c5f88e2211cb3c0e8595b" }, { "bytes": 9747, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "335b80911fa3560f4e94430824651873fa3d015351d72eb26b5fc1f018412daf" }, { "bytes": 9405, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2a6befbcc676f08dc9ce703eec76bfbddba122dedf8bcafc597ece4d1f5c45f4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077729/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077729", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-700b-a079-4fa875df171e" } 5Uh3ImTJFmdf/919QdZz9b9WLqg1qrtfbGc24T9QoW6kA8C3+EAD1zT02zZlXapvfa0Ex4xMxiYR9uYh9fAlDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5Uh3ImTJFmdf/919QdZz9b9WLqg1qrtfbGc24T9QoW6kA8C3+EAD1zT02zZlXapvfa0Ex4xMxiYR9uYh9fAlDQ== {"files":[{"bytes":17069,"name":"index.html","sha256":"8bdb356110af384b1e92802f9ec4044c7a69ebf52eebb721f5da061cfa2949f1"},{"bytes":6913,"name":"publication.md","sha256":"a0017964be9f4492e95d13bdc3903948bbe3ffe9875d5b35e170bf89c9967d0b"},{"bytes":6599,"name":"publication.txt","sha256":"df7398a46ecfe257eb8d2d95ab60085f1f8962c2dcbb24d145562070a6fa8ce8"},{"bytes":2775,"name":"manifest.json","sha256":"a1edfafc89d49f933c3ca9f18b99a2626a191743cfee6d00f8649a333c78d1b5"},{"bytes":89,"name":"manifest.sig","sha256":"b6349d77dd0545d49c73185a4443407fb9bd65eb7c4fc5b0c4e4c71bf1f02d2c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"272be83a94f31baae312c723fe15c9bc6ad6182b02a8cfd64e7fa1a3849f4177"}],"publication_id":"OT-2026-000077730"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077730
OpenTechnical

OT-2026-000077730

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
df7398a46ecfe257eb8d2d95ab60085f1f8962c2dcbb24d145562070a6fa8ce8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077730, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077730.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077730" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077730" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077730 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077730 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077730 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077730 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077731

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f45aa104599b13c734971bf092d1b0a0991f900bd557ed3ef4fccc8616582e1c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077731, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077731.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077731" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077731" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077731 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077731 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077731 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077731 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077732

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
15200743ae67a0c4f787a22b71721e9200bc3200cbf45e5e52e1c33e1a29c885

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077732, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077732.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077732" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077732" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077732 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077732 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077732 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077732 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077732", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16820, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bf5b5aa5a1c6dba97738277915cc27cc1cc8b23d4e7305bf85c4305038c97667" }, { "bytes": 6707, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "efcd8eda72f30630a4249533b0c603d49326282534451b420a18332e60694505" }, { "bytes": 6393, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "15200743ae67a0c4f787a22b71721e9200bc3200cbf45e5e52e1c33e1a29c885" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077732/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077732", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7e5a-a67e-fd5b546285d0" } jZhkQ/TGa/4nFDi3IFjODkJ7PNCmGx9Qs8qqbhvNIxigPeWwY0qkG2oMBTh0B9DKzsmkTBB1NhnlvBTuzis6DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jZhkQ/TGa/4nFDi3IFjODkJ7PNCmGx9Qs8qqbhvNIxigPeWwY0qkG2oMBTh0B9DKzsmkTBB1NhnlvBTuzis6DQ== {"files":[{"bytes":19867,"name":"index.html","sha256":"a68e952d2adfa146dd8413891b4aee9d920dbb1ae57fd19617f02cb0790c762a"},{"bytes":9184,"name":"publication.md","sha256":"47f989faf5b7bfd4e8ea792fbedff8bf2cd1d52b10f90dc18fd13c1b381c7f7e"},{"bytes":8877,"name":"publication.txt","sha256":"918c273a5b5116d0f2abcebabbdcba6b46d7ed9642f8b01fe3ad81ab1ba7263c"},{"bytes":2841,"name":"manifest.json","sha256":"c3f1d8e911b603138d0172aa185d5ee1f00949e8997feb345c3ea738b7f2df76"},{"bytes":89,"name":"manifest.sig","sha256":"58bf0f95ba8d97bbcbdaf0a00a1d620b9626fadd4d19f634ff4457c3aacc9fb7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2dc07ba5af16680ff8f6919c253e9d8ad6c20524c6fb8cea35115ad3086e53c9"}],"publication_id":"OT-2026-000077733"} Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077733
OpenTechnical

OT-2026-000077733

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
918c273a5b5116d0f2abcebabbdcba6b46d7ed9642f8b01fe3ad81ab1ba7263c

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077733, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077733.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077733" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077733" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077733 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077733 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077733 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077733 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077734

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
bf86cdce2ceabce5896fbf8c4d2f038c885f228a35929ea2efb74483fd2aa8f8

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077734, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077734.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077734" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077734" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077734 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077734 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077734 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077734 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077734", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16272, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f33fc76c98dc754471d558c4fbaa0c514cddbb85ceca7a7fbe60223cbd56a3f4" }, { "bytes": 6222, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "be267edcfbd24e71809eecd23843d81905b5f97de682ac7f4f5b1b50c1ee1aa6" }, { "bytes": 5909, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bf86cdce2ceabce5896fbf8c4d2f038c885f228a35929ea2efb74483fd2aa8f8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077734/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077734", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-7443-8855-ccd49921f471" } FCMdCKmrczECqY9K4qI8H+fU3MX7mHL/kdDc/ofavM7QbbkQkyWW4+PWjNV8JIshhYas0By74adUO363Ou8fBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FCMdCKmrczECqY9K4qI8H+fU3MX7mHL/kdDc/ofavM7QbbkQkyWW4+PWjNV8JIshhYas0By74adUO363Ou8fBg== {"files":[{"bytes":20705,"name":"index.html","sha256":"17ba4460ce8aac26bdf6a957664c7b09f6366edd49e37db847d095715803cc59"},{"bytes":9904,"name":"publication.md","sha256":"386189ca314dd51ae10b6074affe4931cb8f2bfd0ac981afd065f7efce93b39a"},{"bytes":9572,"name":"publication.txt","sha256":"91eb619cb1474ffa084cdc7fdf51ad31011f8f52bafd1629b36a40c0e3d3ce2e"},{"bytes":2872,"name":"manifest.json","sha256":"0009e55eb62a82f922976d6a2d769f54e255f51ea2c2de986b2bd11a07409a5f"},{"bytes":89,"name":"manifest.sig","sha256":"f43cd9b225d29822a46460575da55c8e8b4e38f3b5055522bc9b963b05cdc71b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f0d1d79ef306b8ae9f4b95a9fc0dc4d3a1cb765ba74b0cbc866139d327010d76"}],"publication_id":"OT-2026-000077735"} Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077735
OpenTechnical

OT-2026-000077735

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
91eb619cb1474ffa084cdc7fdf51ad31011f8f52bafd1629b36a40c0e3d3ce2e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0037]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0038]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0039]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077735, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077735.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077735" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077735" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077735 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077735 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077735 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077735 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077735", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 39, "words": 1427 }, "figures": [], "files": [ { "bytes": 20705, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "17ba4460ce8aac26bdf6a957664c7b09f6366edd49e37db847d095715803cc59" }, { "bytes": 9904, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "386189ca314dd51ae10b6074affe4931cb8f2bfd0ac981afd065f7efce93b39a" }, { "bytes": 9572, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "91eb619cb1474ffa084cdc7fdf51ad31011f8f52bafd1629b36a40c0e3d3ce2e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077735/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077735", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-735a-9e1a-86d4033c5c82" } +Q0IP/mIS4aMcwVGBg60DvFeM9U86ciUo7lxI70g/woOjaWtcudptcw2HF/oriA6b3XC+jbavNLGfgUKxj07Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +Q0IP/mIS4aMcwVGBg60DvFeM9U86ciUo7lxI70g/woOjaWtcudptcw2HF/oriA6b3XC+jbavNLGfgUKxj07Bw== {"files":[{"bytes":17076,"name":"index.html","sha256":"e4476df5797ac76c1d13514faa41ca97f2c26c5b56e5758dddd59ba40298eccd"},{"bytes":6916,"name":"publication.md","sha256":"e5aee958a70211747525e17c922702106a59b8e0706f017c3928472f2b76d3d7"},{"bytes":6600,"name":"publication.txt","sha256":"731de55c1323a2d0e8b24abc9b2bd8ed40c00af2c5fa3a4882881ef5a79ff50f"},{"bytes":2777,"name":"manifest.json","sha256":"1796daa0414bfa6e97fa446d4f72896ccc7e0620c58f433372bdef569332d016"},{"bytes":89,"name":"manifest.sig","sha256":"6943b2c5aa2060b300da25cfa839fd0b95ba4183f67e731b102695793e551fba"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f76f7c3458760b67afd64608eb30a1fba1804cd1f8f674ab1aca42461e48f126"}],"publication_id":"OT-2026-000077736"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077736
OpenTechnical

OT-2026-000077736

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
731de55c1323a2d0e8b24abc9b2bd8ed40c00af2c5fa3a4882881ef5a79ff50f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077736, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077736.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077736" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077736" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077736 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077736 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077736 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077736 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077736", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17076, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e4476df5797ac76c1d13514faa41ca97f2c26c5b56e5758dddd59ba40298eccd" }, { "bytes": 6916, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e5aee958a70211747525e17c922702106a59b8e0706f017c3928472f2b76d3d7" }, { "bytes": 6600, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "731de55c1323a2d0e8b24abc9b2bd8ed40c00af2c5fa3a4882881ef5a79ff50f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077736/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077736", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7c30-97e1-57f6a733f227" } hESh+BYJnoJZk/OEMlcNvCtW1k+kbY/GLoeCgUFkjbvq3I00Q1FMVX/RcnA5Xkx7K+9/Y9mZEPdAWYAiDaN2CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hESh+BYJnoJZk/OEMlcNvCtW1k+kbY/GLoeCgUFkjbvq3I00Q1FMVX/RcnA5Xkx7K+9/Y9mZEPdAWYAiDaN2CQ== {"files":[{"bytes":20452,"name":"index.html","sha256":"72fa5d60ecc44d42ba382c63a16e13cf059fa25cf636ba5d8511e8dbd9c60231"},{"bytes":9694,"name":"publication.md","sha256":"cee482916bc0b1a7163d8a46cc13435ee8a17454033efc8043f413f5d8d03997"},{"bytes":9362,"name":"publication.txt","sha256":"bad17db4438e9879af918a794fa5306b4ac7e4328c11312d252c295159f5cc4d"},{"bytes":2872,"name":"manifest.json","sha256":"fb6be240d7ba1433d55e96a3f69c58db35cd89e957b94395f90be9180d5d8df6"},{"bytes":89,"name":"manifest.sig","sha256":"2099f24d170356f82155e44334808f2a60bd161fc5f45e43ff042286aacbf85c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"243779b33e6c295c87aac9e595dc76da6a2b73036a6d1c65787e338ac08d72da"}],"publication_id":"OT-2026-000077737"} Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077737
OpenTechnical

OT-2026-000077737

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
bad17db4438e9879af918a794fa5306b4ac7e4328c11312d252c295159f5cc4d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077737, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077737.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077737" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077737" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077737 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077737 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077737 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077737 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077737", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1392 }, "figures": [], "files": [ { "bytes": 20452, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "72fa5d60ecc44d42ba382c63a16e13cf059fa25cf636ba5d8511e8dbd9c60231" }, { "bytes": 9694, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cee482916bc0b1a7163d8a46cc13435ee8a17454033efc8043f413f5d8d03997" }, { "bytes": 9362, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bad17db4438e9879af918a794fa5306b4ac7e4328c11312d252c295159f5cc4d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077737/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077737", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ecf-72f1-a53c-423573680ed9" } D24/kuMbDNOMIHZzPHTuhj9NBqODIFxa4kVTumdMYQ/H/qK7EnDdEqt52QOZNa9o1qMNcnaxCD/VNVUjceCfBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: D24/kuMbDNOMIHZzPHTuhj9NBqODIFxa4kVTumdMYQ/H/qK7EnDdEqt52QOZNa9o1qMNcnaxCD/VNVUjceCfBA== {"files":[{"bytes":16827,"name":"index.html","sha256":"49ae0763e3eeece23b23ff9435b3cd1bcd0e67761296e9f0e72e5b89c73b675e"},{"bytes":6710,"name":"publication.md","sha256":"d059b30c6fb14a06efb4d33a1966b1240cbe7b70c662cc09d99d58ad9d396651"},{"bytes":6394,"name":"publication.txt","sha256":"2120340f2ca1363d64a850b2337e675bf5d3147ce4d7e8fb02227e54eba2e347"},{"bytes":2777,"name":"manifest.json","sha256":"8ddf4b7196fb6676289b1f9f6bf921330d57f42980892d54e6265683f89db314"},{"bytes":89,"name":"manifest.sig","sha256":"7fe48e3657fab3012728184c7e39ba1543537dec854bf3f06fe279084d3f3b90"},{"bytes":227,"name":"manifest.sig.txt","sha256":"60b0a353a1c4b2e246ea33d3a25b938594087ff8d670d3e171a507986d10adfc"}],"publication_id":"OT-2026-000077738"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077738
OpenTechnical

OT-2026-000077738

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2120340f2ca1363d64a850b2337e675bf5d3147ce4d7e8fb02227e54eba2e347

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077738, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077738.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077738" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077738" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077738 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077738 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077738 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077738 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077738", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16827, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "49ae0763e3eeece23b23ff9435b3cd1bcd0e67761296e9f0e72e5b89c73b675e" }, { "bytes": 6710, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d059b30c6fb14a06efb4d33a1966b1240cbe7b70c662cc09d99d58ad9d396651" }, { "bytes": 6394, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2120340f2ca1363d64a850b2337e675bf5d3147ce4d7e8fb02227e54eba2e347" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077738/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077738", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7ef1-9814-ed7dac1c6f02" } Pmrsx5tAHeagPUjxpwTZ84e6Ee7s1+BttAk1FyTQ1ubOIT4STv5xrbw4SB80ybutYZx014hY2bg/2n5MFqY4Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Pmrsx5tAHeagPUjxpwTZ84e6Ee7s1+BttAk1FyTQ1ubOIT4STv5xrbw4SB80ybutYZx014hY2bg/2n5MFqY4Bg== {"files":[{"bytes":19813,"name":"index.html","sha256":"4bd24155e2007260e8388711fd13769be95f3029f77dcd8dcbbad6606798e780"},{"bytes":9130,"name":"publication.md","sha256":"5346321fa741cbe726cec2873a74c20e1d400502d6247c9d72270cc591d8006b"},{"bytes":8823,"name":"publication.txt","sha256":"a96be73bce68a16a1a1bff76fe10ed8bf330bd1c43910437ebf3464cf9ddfdaa"},{"bytes":2841,"name":"manifest.json","sha256":"48bcdc1410a1c248e39f52999cb151d58f75579cfb34766523682698bc47d31d"},{"bytes":89,"name":"manifest.sig","sha256":"3b610ba2b4d9ef5ee5ab57fbe92fea268deb66fc90ec3c5c8024dcc66c85cf43"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2038ec14f006b9184b30886f3955f64ee9aeaf035df38935416959c7b1a7776b"}],"publication_id":"OT-2026-000077739"} Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077739
OpenTechnical

OT-2026-000077739

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a96be73bce68a16a1a1bff76fe10ed8bf330bd1c43910437ebf3464cf9ddfdaa

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077739, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077739.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077739" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077739" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077739 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077739 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077739 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077739 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077739", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1306 }, "figures": [], "files": [ { "bytes": 19813, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4bd24155e2007260e8388711fd13769be95f3029f77dcd8dcbbad6606798e780" }, { "bytes": 9130, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5346321fa741cbe726cec2873a74c20e1d400502d6247c9d72270cc591d8006b" }, { "bytes": 8823, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a96be73bce68a16a1a1bff76fe10ed8bf330bd1c43910437ebf3464cf9ddfdaa" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077739/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077739", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ecf-7cec-b574-448ff6c5d9f0" } EnLZ6abVffKyvrDq7S8prtxQO1xGeGjGfBn0AmgbswNAFD105TfbpCZU3H/4EU09WBSVZmMaHOXCmebrCKRvDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EnLZ6abVffKyvrDq7S8prtxQO1xGeGjGfBn0AmgbswNAFD105TfbpCZU3H/4EU09WBSVZmMaHOXCmebrCKRvDw== {"files":[{"bytes":16828,"name":"index.html","sha256":"6745b16581106ddb4f936f06e48f4c5d068d7622d442384b193e6dde86de4b66"},{"bytes":6711,"name":"publication.md","sha256":"df617ae359ec02a3c9ca8ea2c2b89945cf0815219560aa231ce06156fe7f5dc8"},{"bytes":6395,"name":"publication.txt","sha256":"51310c53f19416f1d16a6ed15f9d62b83484115e588dd1946081d5911d35fee6"},{"bytes":2777,"name":"manifest.json","sha256":"95ca410d4d3f87663330bfd1fab3a9afaec510990261bbaf28fb2080ba38fd18"},{"bytes":89,"name":"manifest.sig","sha256":"f1c69592030b0a6da33861364281bae3badb689816e17537bca11477f57b84c2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7653bce3c9d354a3eb5bfa00aabfa00da52ef2499de39c15c4ba4d6eddce48bd"}],"publication_id":"OT-2026-000077740"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077740
OpenTechnical

OT-2026-000077740

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
51310c53f19416f1d16a6ed15f9d62b83484115e588dd1946081d5911d35fee6

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077740, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077740.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077740" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077740" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077740 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077740 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077740 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077740 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077741

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
8b9e73f6e87e0f818ed837ccbb660897d44e62ba085b736512aa6816dacc7a54

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0037]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0038]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0039]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077741, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077741.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077741" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077741" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077741 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077741 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077741 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077741 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077742

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
48322626a87bbd8005e37421fcdc485879bf16792d7a3466f57279f188ae6801

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077742, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077742.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077742" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077742" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077742 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077742 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077742 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077742 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077742", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16277, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a982ecb1ae015f9baa599697240194b4f7a80e1532f05b6040a83ee162d5e358" }, { "bytes": 6227, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "40484d3645b9d9e37b26e40efb63c30a01e02389502a1d9384ec1f670bdc3303" }, { "bytes": 5914, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "48322626a87bbd8005e37421fcdc485879bf16792d7a3466f57279f188ae6801" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077742/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077742", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ecf-7f5b-aac8-aa13a3a6a8dc" } 5d18fKl6DMCqJpwek2dmDZWKn8XU026BpzRQzuNu0rcBKmWABBvm5Yr/xjA8F8urIbYAYcHoI4A+NdvYKWgqCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5d18fKl6DMCqJpwek2dmDZWKn8XU026BpzRQzuNu0rcBKmWABBvm5Yr/xjA8F8urIbYAYcHoI4A+NdvYKWgqCQ== {"files":[{"bytes":20398,"name":"index.html","sha256":"fbc6a5ce006e3e0af5a86d6ebe58d55668b1d4bab14be0b7bfe98d4229a73752"},{"bytes":9640,"name":"publication.md","sha256":"460e2229bab51ff8aa06a3487785197c04e50eceb0beb15e0f7d6af0315f18fb"},{"bytes":9308,"name":"publication.txt","sha256":"b605bb4c713041f5e3de0434e65dd2330c7534129c8562e90b9f3675ba76e98e"},{"bytes":2872,"name":"manifest.json","sha256":"d30fa4ad5b70147a3ab8aa75bb025f5485b3d9969bced68f1c9d270e68d211a3"},{"bytes":89,"name":"manifest.sig","sha256":"6e93415d26de914b0d63e731a84043ae0e11af7eff666196f133da6a204eaadd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c4cefd4ffac48169ecf4ec0d39d6cc1662ae66c19f6f32561f47eb6c73e49c1f"}],"publication_id":"OT-2026-000077743"} Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077743
OpenTechnical

OT-2026-000077743

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b605bb4c713041f5e3de0434e65dd2330c7534129c8562e90b9f3675ba76e98e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077743, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077743.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077743" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077743" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077743 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077743 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077743 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077743 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077744

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
66d272e0465af97415f5d4c1758e10ab925ff81dea63baf6450ed26ae595e132

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077744, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077744.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077744" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077744" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077744 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077744 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077744 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077744 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077744", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17081, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9bfb8559c8751241315538454c1a5fb8698d0a18242555c3a30827e5bfde4bb5" }, { "bytes": 6921, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c3d8ce07087d11baea6bad122bb6626d283424c53bcfafb6af06ebe1e4110a27" }, { "bytes": 6605, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "66d272e0465af97415f5d4c1758e10ab925ff81dea63baf6450ed26ae595e132" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077744/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077744", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-721d-b7c2-60e0d365b489" } PKSLl6ftixnTO8j2eU9zAWxFb8wy7I1no4Eh+fQIJgmFwafnIUbc6ieolQ2KEzZ9H4Z5ASv3sIIHduhBj/dJCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: PKSLl6ftixnTO8j2eU9zAWxFb8wy7I1no4Eh+fQIJgmFwafnIUbc6ieolQ2KEzZ9H4Z5ASv3sIIHduhBj/dJCQ== {"files":[{"bytes":19567,"name":"index.html","sha256":"26ef568324bb97ba2e50a163a326aa0811eecb09f709480b29309a2ae9b24255"},{"bytes":8932,"name":"publication.md","sha256":"5305d17c55fb188b27dcbf0bd655a63d955e8918e559501f0237510c5ef60ad1"},{"bytes":8623,"name":"publication.txt","sha256":"d989749384cbb07fed2d2ad899ecf0ff582fe9dc3b97b4bee8172090ef86fa8d"},{"bytes":2854,"name":"manifest.json","sha256":"511b2e9c33104f9abd5743f70a052a75bf8cca76874d3c9cf8cf5c037cbb7acc"},{"bytes":89,"name":"manifest.sig","sha256":"ab3cc7da33c505cf26d8146a09a0c4df80f983f17022bc826e68f5183c3bf812"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ba90dd0484ed2b1adaa22c9095d2e7df639bd57b65c7c0b6ef6b1833d05533dc"}],"publication_id":"OT-2026-000077745"} Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077745
OpenTechnical

OT-2026-000077745

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d989749384cbb07fed2d2ad899ecf0ff582fe9dc3b97b4bee8172090ef86fa8d

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077745, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077745.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077745" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077745" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077745 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077745 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077745 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077745 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077746

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7ee9af8add3042d2e2a038f69b5962ef801ae889260897263b06640984efc18a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077746, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077746.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077746" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077746" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077746 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077746 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077746 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077746 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077746", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16832, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "854e9ed1ffdf3f3b2e1135e31c0c68ba17f4625ab28508424cff36d02b7206d2" }, { "bytes": 6715, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "36b26cf496db728ab854eb1db32d0e5eed0ed62aa68481232c111b0e40a6c488" }, { "bytes": 6399, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7ee9af8add3042d2e2a038f69b5962ef801ae889260897263b06640984efc18a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077746/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077746", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ecf-7508-9da2-5712d2db2af2" } OGTRmd8Vw590V3fRb45Tw+iOHs76U3ZaqXskB4kQwJc0h2PD9pjpyRVSK+0q4I2b3k29uiiE2lJWDA5y+D1KBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OGTRmd8Vw590V3fRb45Tw+iOHs76U3ZaqXskB4kQwJc0h2PD9pjpyRVSK+0q4I2b3k29uiiE2lJWDA5y+D1KBg== {"files":[{"bytes":20405,"name":"index.html","sha256":"de01c7bb5ffbea5dc8b4376680e37b2c08089dee80bb992db93169ba0f096723"},{"bytes":9652,"name":"publication.md","sha256":"3a368e4f66956c99fabcb2bd6705bc635dd9ef4e64e770e40783acdd7936d794"},{"bytes":9318,"name":"publication.txt","sha256":"f77e10ef01bcfcbd9aebbd84aade3195f1b7e861f13c8c856236e0b32a343ace"},{"bytes":2885,"name":"manifest.json","sha256":"343704040e23b31f8e39c5e5a101c233a0bea1cf58c5fc62cac38ea034e7c1dc"},{"bytes":89,"name":"manifest.sig","sha256":"2017a69eff8ef4c3808a92147b0e81bb46ac0b1f3af3821d8926d5a5618f995f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f37400fccce2d57c365e24be83fbc2781a9b4a122c431a7c7b2893daaaf16947"}],"publication_id":"OT-2026-000077747"} Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077747
OpenTechnical

OT-2026-000077747

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f77e10ef01bcfcbd9aebbd84aade3195f1b7e861f13c8c856236e0b32a343ace

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077747, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077747.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077747" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077747" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077747 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077747 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077747 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077747 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077748

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
b0d76d61099997756a1efdf9ba78ff47828dbeb4c16452b7a4b42670a940bb10

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077748, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077748.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077748" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077748" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077748 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077748 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077748 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077748 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077749

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
4d7fa125d9fb8e1f6ab1ed76d9fd2b396d255c08072dd0470d413e6db75f5c6a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077749, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077749.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077749" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077749" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077749 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077749 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077749 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077749 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077749", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1340 }, "figures": [], "files": [ { "bytes": 20152, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "528e3f7e83549682d1a9075125331fbe9b55c09ef2e6a3e5f7742bee0789f254" }, { "bytes": 9442, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8e4e65df71e4a86d39894257317d565b6c7a587bf44c390b45ad1ca4ef08db3c" }, { "bytes": 9108, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4d7fa125d9fb8e1f6ab1ed76d9fd2b396d255c08072dd0470d413e6db75f5c6a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077749/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077749", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7943-aeb2-b275b7501fda" } a2rlI8+Aw8gJH7+2HuOWqAnS8ubvpbyl0SQeNO8H/csjyOGGGw4sH/HaQbaajXfHqAzgyWfzqbcHJpzZZ+iwCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: a2rlI8+Aw8gJH7+2HuOWqAnS8ubvpbyl0SQeNO8H/csjyOGGGw4sH/HaQbaajXfHqAzgyWfzqbcHJpzZZ+iwCQ== {"files":[{"bytes":16742,"name":"index.html","sha256":"6d01b02240392bb464f37bf252c8d08da0e6274240ec40d4b134e5a8443b18df"},{"bytes":6698,"name":"publication.md","sha256":"f4900746641b3cdf71196831ffcea80b5348bbae08b8c5d26823c80e11edd8bc"},{"bytes":6358,"name":"publication.txt","sha256":"e5bc6c68deecd4273ac589019bde88b638ac365ae7b11f6c069cb82bc3a41066"},{"bytes":2833,"name":"manifest.json","sha256":"ebbc6481e385e1a17acaca9c6a97ef85b4784cf152beccab3bff8d85c2f7798a"},{"bytes":89,"name":"manifest.sig","sha256":"67bed3c494758b944e38bdabf7a3b32d8ebf86041f75c2d1cbc7b780d2e91566"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9899cacc5b622c58dc69e8f98bea28af52d55dbc9526855b1c3c10778d7bcd6c"}],"publication_id":"OT-2026-000077750"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077750
OpenTechnical

OT-2026-000077750

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
e5bc6c68deecd4273ac589019bde88b638ac365ae7b11f6c069cb82bc3a41066

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077750, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077750.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077750" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077750" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077750 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077750 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077750 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077750 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077750", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 872 }, "figures": [], "files": [ { "bytes": 16742, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6d01b02240392bb464f37bf252c8d08da0e6274240ec40d4b134e5a8443b18df" }, { "bytes": 6698, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f4900746641b3cdf71196831ffcea80b5348bbae08b8c5d26823c80e11edd8bc" }, { "bytes": 6358, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e5bc6c68deecd4273ac589019bde88b638ac365ae7b11f6c069cb82bc3a41066" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077750/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077750", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-745a-9171-615c653a5efc" } vYbAxI4qMDx5wUTZ9GxBt6jsBRa9IPtATcNoP5XzW96z+NVZiVIwoW3XNLRcnF7u62iGPzHu3yoiFt2RDaqpAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vYbAxI4qMDx5wUTZ9GxBt6jsBRa9IPtATcNoP5XzW96z+NVZiVIwoW3XNLRcnF7u62iGPzHu3yoiFt2RDaqpAQ== {"files":[{"bytes":19567,"name":"index.html","sha256":"436ac156cfa948af4bdf1234390145c709901e78cc4821ad523ca51a9941433e"},{"bytes":8932,"name":"publication.md","sha256":"557c95365b6ff35ce89840f481f11a3d005335af5323db8a718654dce2c06da2"},{"bytes":8623,"name":"publication.txt","sha256":"82227b0e8aa3d0cddf9da9ab820929c0643e89059b52a9f18668b4d056a2ff44"},{"bytes":2854,"name":"manifest.json","sha256":"99d93b956d2ff263844ec5f8f88fe2c2620f67d0b6ef446938d92911336685cb"},{"bytes":89,"name":"manifest.sig","sha256":"a7868d1401f8a220851c95ef130df30dfb1b8df580377863236c9806f1bdfd49"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1872fdc339792c56022ecce2833e7c48fa128677d44e95f575396ad5b513e97e"}],"publication_id":"OT-2026-000077751"} Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077751
OpenTechnical

OT-2026-000077751

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
82227b0e8aa3d0cddf9da9ab820929c0643e89059b52a9f18668b4d056a2ff44

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077751, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077751.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077751" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077751" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077751 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077751 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077751 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077751 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077752

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
90969a750f1e75b59a2aadd5d10714d79b59e8a7a47ff8beb1610f7b6fd65ea4

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077752, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077752.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077752" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077752" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077752 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077752 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077752 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077752 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077752", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 838 }, "figures": [], "files": [ { "bytes": 16493, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b852f0d2efbadc4bccbc7ec7d5370ee5cea7ba0e23e0f9f7e8e2792a0f9ffd3e" }, { "bytes": 6486, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5a9077782e44bf50cd68a029f3f0dd2cab856ce05a3b635eee497807b04d7dac" }, { "bytes": 6152, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "90969a750f1e75b59a2aadd5d10714d79b59e8a7a47ff8beb1610f7b6fd65ea4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077752/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077752", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7fc8-a230-91a47a491828" } uxEpHzBXbey5lWIqkGmVH8LdQ8rR7+blJDOIwj/I2/sXi/9AXf78JNS7O2YNsJ4rLg+w5w8dfw4j0oxTVvFTAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: uxEpHzBXbey5lWIqkGmVH8LdQ8rR7+blJDOIwj/I2/sXi/9AXf78JNS7O2YNsJ4rLg+w5w8dfw4j0oxTVvFTAw== {"files":[{"bytes":20405,"name":"index.html","sha256":"24e7807c3218bcfca548878557ceb07cb6948bb038c298135b6ec2c77b427806"},{"bytes":9652,"name":"publication.md","sha256":"a2b201c1a32daeeed168bf168490c221e1f44afce164e1d3e35ceb7e04fe5073"},{"bytes":9318,"name":"publication.txt","sha256":"dd98a9060dc287f4aaf3df6c357db54447e55b5a8b8077f4a1ec1bd45111adee"},{"bytes":2885,"name":"manifest.json","sha256":"26706c16306c93883d4474ebc912cc1ac9182a840f9887d93dc7b07bdea4e759"},{"bytes":89,"name":"manifest.sig","sha256":"1ff60310cf447ab01ec65bd4e5dfe9aa92c4ee21517dc4d57ebfc3f4ce1c068a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a35adb76b3d09f1aac2e604d7e7f65d92224754c57b159a69fa7504be41495ba"}],"publication_id":"OT-2026-000077753"} Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077753
OpenTechnical

OT-2026-000077753

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
dd98a9060dc287f4aaf3df6c357db54447e55b5a8b8077f4a1ec1bd45111adee

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077753, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077753.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077753" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077753" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077753 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077753 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077753 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077753 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077753", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1375 }, "figures": [], "files": [ { "bytes": 20405, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "24e7807c3218bcfca548878557ceb07cb6948bb038c298135b6ec2c77b427806" }, { "bytes": 9652, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a2b201c1a32daeeed168bf168490c221e1f44afce164e1d3e35ceb7e04fe5073" }, { "bytes": 9318, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dd98a9060dc287f4aaf3df6c357db54447e55b5a8b8077f4a1ec1bd45111adee" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077753/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077753", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7ebc-b81d-656a53b2e1ee" } Oa3l71jAly7Ll2HRJ+WALxAQO0MqQaHYkVPjaje3AoW3iaAyqCeRH0IMsPe//q1bbBGsq9eZCt98iJnlbPSoBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Oa3l71jAly7Ll2HRJ+WALxAQO0MqQaHYkVPjaje3AoW3iaAyqCeRH0IMsPe//q1bbBGsq9eZCt98iJnlbPSoBw== {"files":[{"bytes":15945,"name":"index.html","sha256":"040e102a649b255062171846387410bda3806aa123cb319b76ded01afb519edb"},{"bytes":6005,"name":"publication.md","sha256":"2bdcda31589f24125f50eff1fdb63ef292e130303e7d7d484b1e3aef005a0c22"},{"bytes":5674,"name":"publication.txt","sha256":"cc18088a962a66a45666ca1251cfab7688c22e770db1696ce211d3a2dfb72e4c"},{"bytes":2818,"name":"manifest.json","sha256":"e9990d6f3fbd8223d5a82ddb54e75dd3c2bb723169092ce1fe2eb74af389996e"},{"bytes":89,"name":"manifest.sig","sha256":"c4512ab893bf11bf915b4bd4ca639dc2962e0d287f272315bf260f296143b3df"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d0497902d64025682c4e0eacecf44b3a8ace24f12ac0365129b8ab439da9c491"}],"publication_id":"OT-2026-000077754"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077754
OpenTechnical

OT-2026-000077754

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
cc18088a962a66a45666ca1251cfab7688c22e770db1696ce211d3a2dfb72e4c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077754, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077754.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077754" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077754" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077754 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077754 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077754 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077754 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077755

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6d19bd1486fa2f820979efd3e7fc5b40a6144e75810aebe0a617b0f45e7127df

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077755, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077755.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077755" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077755" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077755 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077755 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077755 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077755 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077755", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1340 }, "figures": [], "files": [ { "bytes": 20152, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "37c5332de6411b398a4f9ac6003a058024e8e12bf6517bc292595f8b07c8cbd9" }, { "bytes": 9442, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e93481f83e290bfdc59860c61adc04784d508b619df64a5357805a6e51cd6bee" }, { "bytes": 9108, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6d19bd1486fa2f820979efd3e7fc5b40a6144e75810aebe0a617b0f45e7127df" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077755/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077755", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-77d7-858c-44d9df0ac4d2" } QHQNFd641QLJWzrFNxSSwz1uL6wnjm23hynnvRaCVlI9Mg4e5jULlyFauj8ZaTnkj6hDeDpTiH3jHWBT8zzSAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: QHQNFd641QLJWzrFNxSSwz1uL6wnjm23hynnvRaCVlI9Mg4e5jULlyFauj8ZaTnkj6hDeDpTiH3jHWBT8zzSAw== {"files":[{"bytes":16494,"name":"index.html","sha256":"bf04770fdc18640c8fc03a580d72dd59a72a6bc2921d410769a9d67db7ec08a3"},{"bytes":6487,"name":"publication.md","sha256":"89a359df7ce7665411950afccdefe648d998b9f690b913b1a758e1e7b8e00d9e"},{"bytes":6153,"name":"publication.txt","sha256":"fb20ad2500598908a6411bd7c7164a9a164e1a380a0a4f9af2f33bbe0e2a5187"},{"bytes":2827,"name":"manifest.json","sha256":"e22de96b942cf49509a68e42bf6c6e338f5d0b0b942836bae2a293cf69bd388c"},{"bytes":89,"name":"manifest.sig","sha256":"90b0efb8e2be7b557e3ff2efe61f7a81bb86146cf1fc86a5915ae614b4b55e8e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"63fda97e3d3f9f6d67d34b9c383eeac71a3f17b80fec8dd2267d03f613e2cde4"}],"publication_id":"OT-2026-000077756"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077756
OpenTechnical

OT-2026-000077756

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
fb20ad2500598908a6411bd7c7164a9a164e1a380a0a4f9af2f33bbe0e2a5187

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077756, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077756.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077756" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077756" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077756 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077756 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077756 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077756 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077756", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 838 }, "figures": [], "files": [ { "bytes": 16494, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bf04770fdc18640c8fc03a580d72dd59a72a6bc2921d410769a9d67db7ec08a3" }, { "bytes": 6487, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "89a359df7ce7665411950afccdefe648d998b9f690b913b1a758e1e7b8e00d9e" }, { "bytes": 6153, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fb20ad2500598908a6411bd7c7164a9a164e1a380a0a4f9af2f33bbe0e2a5187" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077756/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077756", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7f07-b8a6-f7194d3f6d6e" } 0CQhEOSwnDGQpUYNr+NIj4IxWZdS5wWAPrF6EUE8oGo4r+r4HPy7NSTksA4oFz9YJCifgd3avR+p0VbEVkEaCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0CQhEOSwnDGQpUYNr+NIj4IxWZdS5wWAPrF6EUE8oGo4r+r4HPy7NSTksA4oFz9YJCifgd3avR+p0VbEVkEaCQ== {"files":[{"bytes":19685,"name":"index.html","sha256":"0918054464265daf1187bb84351ec9f91e528e4014503d72f443d6e5b03b2dad"},{"bytes":9030,"name":"publication.md","sha256":"56c1f4f74646ab90afca4a09d34c79a28b3361ae3a228d3c51d96a8f6fd62f5e"},{"bytes":8711,"name":"publication.txt","sha256":"005859b440b7d214e500d070100e75951c70555fe1a826638361249b9f8e92b7"},{"bytes":2864,"name":"manifest.json","sha256":"43e47a5473933525f54e3adc14c8259dd218114359f5ec5e46e98dba736c3f47"},{"bytes":89,"name":"manifest.sig","sha256":"47a8a7a30dc16c2fbaed1ad5ed1c4a127ae8beef8e20e31bd8ffec165411954a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dad3261c5eb17895b6669bc3fc6f01ef8cd4fbae84bb7e5bf78e0b7fd705a50c"}],"publication_id":"OT-2026-000077757"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077757
OpenTechnical

OT-2026-000077757

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
005859b440b7d214e500d070100e75951c70555fe1a826638361249b9f8e92b7

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077757, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077757.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077757" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077757" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077757 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077757 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077757 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077757 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077757", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1281 }, "figures": [], "files": [ { "bytes": 19685, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0918054464265daf1187bb84351ec9f91e528e4014503d72f443d6e5b03b2dad" }, { "bytes": 9030, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "56c1f4f74646ab90afca4a09d34c79a28b3361ae3a228d3c51d96a8f6fd62f5e" }, { "bytes": 8711, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "005859b440b7d214e500d070100e75951c70555fe1a826638361249b9f8e92b7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077757/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077757", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-75c8-b7cc-ad2f7ca841ac" } NTj1j45Yqc5OLwyvy8PFErHAiP8T30txw2zZ4UqPJAipekFXA+Qlpu8mOynaRAHaR5HGuidVtfU60tfPpvOYAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NTj1j45Yqc5OLwyvy8PFErHAiP8T30txw2zZ4UqPJAipekFXA+Qlpu8mOynaRAHaR5HGuidVtfU60tfPpvOYAQ== {"files":[{"bytes":15949,"name":"index.html","sha256":"794111f537371401e4ffc519608222013420878f378ff4b387fbc09863fe673f"},{"bytes":6009,"name":"publication.md","sha256":"c0b3b5107ff7a78fce45242d1970aa6833f711c1e22bc2283576553d081ad82a"},{"bytes":5678,"name":"publication.txt","sha256":"b00b1990b0fcb0292e6d102c698ae588d4eaa26857af1bfb00f349663f1450ff"},{"bytes":2818,"name":"manifest.json","sha256":"f0bf458ccca1d297baa796a1f61c8c941babf1ac64392c0fced5ceea8eef7d9f"},{"bytes":89,"name":"manifest.sig","sha256":"3abe5c14485bdf7c8fefde07c71a31ec0b1919788e3d4b1d50fdc7234e1fd4b6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"256042f8b0f6cf838a2951039ca8a74514baced7c003d5a7182991c02a72217d"}],"publication_id":"OT-2026-000077758"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077758
OpenTechnical

OT-2026-000077758

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
b00b1990b0fcb0292e6d102c698ae588d4eaa26857af1bfb00f349663f1450ff

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077758, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077758.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077758" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077758" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077758 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077758 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077758 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077758 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077758", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 767 }, "figures": [], "files": [ { "bytes": 15949, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "794111f537371401e4ffc519608222013420878f378ff4b387fbc09863fe673f" }, { "bytes": 6009, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c0b3b5107ff7a78fce45242d1970aa6833f711c1e22bc2283576553d081ad82a" }, { "bytes": 5678, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b00b1990b0fcb0292e6d102c698ae588d4eaa26857af1bfb00f349663f1450ff" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077758/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077758", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae95-2ed0-7e69-a407-e22d95f486ff" } DjEHmRt7Fbcqa2vXMkn/HM4277la6LsoLJF18mbR8gLzyCOECEKltKBeU7AtvArIOXPPPlXQXr2lHxCFLNdWDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DjEHmRt7Fbcqa2vXMkn/HM4277la6LsoLJF18mbR8gLzyCOECEKltKBeU7AtvArIOXPPPlXQXr2lHxCFLNdWDw== {"files":[{"bytes":20523,"name":"index.html","sha256":"b6a301eb923c44a8efe9c0b1c26c3cc8c0b1fee5dea5a37f08f9304b7e054cf3"},{"bytes":9750,"name":"publication.md","sha256":"779629fa7ebc486e88709380371266572d798f789373a79480fc37b10cf150f1"},{"bytes":9406,"name":"publication.txt","sha256":"421671b0054d86661a8d350a35139daf45b3789a85b9c761175c38c6dd026ad9"},{"bytes":2895,"name":"manifest.json","sha256":"a3429b7180ffa14d52bfcfabe2faabe2103d97e928c280e4ea70ba96ae5fb3ca"},{"bytes":89,"name":"manifest.sig","sha256":"a27a49cf4ab1ca28ef6f1ef75208cb1affda26677c5bdfceda2d3aee9330e8c9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dfd97292731cd30edac93cffecad5f3a93b326802af9f46b7db9ccac3d92d1e3"}],"publication_id":"OT-2026-000077759"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077759
OpenTechnical

OT-2026-000077759

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
421671b0054d86661a8d350a35139daf45b3789a85b9c761175c38c6dd026ad9

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077759, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077759.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077759" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077759" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077759 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077759 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077759 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077759 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077759", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1387 }, "figures": [], "files": [ { "bytes": 20523, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b6a301eb923c44a8efe9c0b1c26c3cc8c0b1fee5dea5a37f08f9304b7e054cf3" }, { "bytes": 9750, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "779629fa7ebc486e88709380371266572d798f789373a79480fc37b10cf150f1" }, { "bytes": 9406, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "421671b0054d86661a8d350a35139daf45b3789a85b9c761175c38c6dd026ad9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077759/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077759", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-72fe-a3b7-01ebb3808fbf" } tfmMTww0ziVZVV0DwlNdD0k4PRBlsOIDKkOt+9smFCBcrd+2uVh73YC7XHyhPKzFMG42Yi4TenTZNEPs5K9aAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tfmMTww0ziVZVV0DwlNdD0k4PRBlsOIDKkOt+9smFCBcrd+2uVh73YC7XHyhPKzFMG42Yi4TenTZNEPs5K9aAA== {"files":[{"bytes":16747,"name":"index.html","sha256":"e28bd012c11749a8059be9aa1e90df7967efa5161fdcb95894f9f96e422707b1"},{"bytes":6703,"name":"publication.md","sha256":"18b6978f713391c2a89ee084e58fba950d5350316e579bb843acfa552acb6164"},{"bytes":6363,"name":"publication.txt","sha256":"a524126e6f9e6927e97d6e6f692db5a88d126ee867a41f5f7ea94ff6f742c0a4"},{"bytes":2833,"name":"manifest.json","sha256":"d8685f3e653db3a1d3fcbdf3023fab0c9902c0865fead5ee8a300e6b0a7f8b97"},{"bytes":89,"name":"manifest.sig","sha256":"83220ae2e961267f7ecb3d9983ff0bf33140b4f23b3587d02cc7c76707084f45"},{"bytes":227,"name":"manifest.sig.txt","sha256":"62fd46a8f3279c998ce080c3f95c6269c7d020f67bfe73fd20b72d929c3c5f82"}],"publication_id":"OT-2026-000077760"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077760
OpenTechnical

OT-2026-000077760

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
a524126e6f9e6927e97d6e6f692db5a88d126ee867a41f5f7ea94ff6f742c0a4

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077760, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077760.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077760" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077760" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077760 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077760 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077760 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077760 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077760", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 872 }, "figures": [], "files": [ { "bytes": 16747, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e28bd012c11749a8059be9aa1e90df7967efa5161fdcb95894f9f96e422707b1" }, { "bytes": 6703, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "18b6978f713391c2a89ee084e58fba950d5350316e579bb843acfa552acb6164" }, { "bytes": 6363, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a524126e6f9e6927e97d6e6f692db5a88d126ee867a41f5f7ea94ff6f742c0a4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077760/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077760", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-761d-8c58-fa08902eeeb6" } ErL4NBqT19BmVSjsQBcTuaj1AZqn85VjNUIoFjZrta61FH0QcE9APlN/PnmTUoCbBwOU6nkIniwH01byhaUBDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ErL4NBqT19BmVSjsQBcTuaj1AZqn85VjNUIoFjZrta61FH0QcE9APlN/PnmTUoCbBwOU6nkIniwH01byhaUBDg== {"files":[{"bytes":20270,"name":"index.html","sha256":"a306d7097008dafab878e9a26ac11c9cdd6a9d0374d52eb372a0b33a06e42472"},{"bytes":9540,"name":"publication.md","sha256":"054bdda5f5ba3d8cdc3a4f318403cb1c0c15982ab9c48f112261512dc81bc42a"},{"bytes":9196,"name":"publication.txt","sha256":"8d12c8543a9a94a3542b07b65c458d90d1c8e37b895af36fc0a8ec4a01df12db"},{"bytes":2895,"name":"manifest.json","sha256":"0eefd243b8fdbfebc0b91d11865bd36c971ca663408faa79205bbdc682bd6939"},{"bytes":89,"name":"manifest.sig","sha256":"fbcae16b77de82cb0dca8777bd54cbd6b0dfe5327658ab7ed7dec25eb8562881"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3c2d6ab8eb2a7e4dea62d5e4084470e0f846e531510a481cf09bed0e1031e232"}],"publication_id":"OT-2026-000077761"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077761
OpenTechnical

OT-2026-000077761

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
8d12c8543a9a94a3542b07b65c458d90d1c8e37b895af36fc0a8ec4a01df12db

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077761, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077761.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077761" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077761" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077761 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077761 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077761 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077761 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077761", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1352 }, "figures": [], "files": [ { "bytes": 20270, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a306d7097008dafab878e9a26ac11c9cdd6a9d0374d52eb372a0b33a06e42472" }, { "bytes": 9540, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "054bdda5f5ba3d8cdc3a4f318403cb1c0c15982ab9c48f112261512dc81bc42a" }, { "bytes": 9196, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8d12c8543a9a94a3542b07b65c458d90d1c8e37b895af36fc0a8ec4a01df12db" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077761/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077761", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7da6-94a7-b85fb775c9c0" } 0w1JE/Eab8HPiAgqwLHj47b1iRHA5aSnNt8O1cwH5k+nejxFtpJjs/ZnE4XsyDmejU6Pn3iYu0xgtSFS24DgBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0w1JE/Eab8HPiAgqwLHj47b1iRHA5aSnNt8O1cwH5k+nejxFtpJjs/ZnE4XsyDmejU6Pn3iYu0xgtSFS24DgBg== {"files":[{"bytes":16498,"name":"index.html","sha256":"ab75324f58ac02494dddfcb430bba423509b5ae0228bc9b53b617b9ecd02600b"},{"bytes":6491,"name":"publication.md","sha256":"9bc92f9242f558920fb406d8ae30a757907eb09bf629951d0a7f1b8c83ce1808"},{"bytes":6157,"name":"publication.txt","sha256":"24b19d64192e51c99aca0ebf8bb3862138a3bf74ffc272b2051684c8d382843e"},{"bytes":2827,"name":"manifest.json","sha256":"7789d75885b685701277021a0094fbf51b5007332dd95a00142f030717ab615d"},{"bytes":89,"name":"manifest.sig","sha256":"1dd9a4529fded5238e1f0b8b99a4fe38caa84a4a9fbda94adf40b93e2735a281"},{"bytes":227,"name":"manifest.sig.txt","sha256":"95d036c0e45ea895c13fde7362ef247107b2ad8a98bac1160652fd39211ad570"}],"publication_id":"OT-2026-000077762"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077762
OpenTechnical

OT-2026-000077762

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
24b19d64192e51c99aca0ebf8bb3862138a3bf74ffc272b2051684c8d382843e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077762, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077762.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077762" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077762" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077762 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077762 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077762 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077762 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077762", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 838 }, "figures": [], "files": [ { "bytes": 16498, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ab75324f58ac02494dddfcb430bba423509b5ae0228bc9b53b617b9ecd02600b" }, { "bytes": 6491, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9bc92f9242f558920fb406d8ae30a757907eb09bf629951d0a7f1b8c83ce1808" }, { "bytes": 6157, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "24b19d64192e51c99aca0ebf8bb3862138a3bf74ffc272b2051684c8d382843e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077762/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077762", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-701d-946d-fcbcf8a08b61" } lGRfrjUxaJ2Yxp2O0OUDk6VvlnDVXmx0uJolnwhcCoHsOQAAwBhheDEU7MboGQzYaLnb+1r4n3Js2B7cNjukBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lGRfrjUxaJ2Yxp2O0OUDk6VvlnDVXmx0uJolnwhcCoHsOQAAwBhheDEU7MboGQzYaLnb+1r4n3Js2B7cNjukBQ== {"files":[{"bytes":19686,"name":"index.html","sha256":"89da5fd34b9b01240c986f5fafb4bcbc6fc29164102ce86bb02618fe18d4318d"},{"bytes":9031,"name":"publication.md","sha256":"70b6b78071ee9fcddc890d905343a1358c8ea3fecaaa2210a4a4a1213aeba56f"},{"bytes":8712,"name":"publication.txt","sha256":"09d18ebeb5fed06850d349c74f6644ee7e51f05fc9cdfff5e129bbe59d1eeb35"},{"bytes":2864,"name":"manifest.json","sha256":"9dc7b24082ef2c555bfe02c1de60bf98f70d1d30e5e194f295135255f07f895e"},{"bytes":89,"name":"manifest.sig","sha256":"779a4400306930cb2e365900bccde22ad19eb33a81a9f576a6e3912cb02cd06c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"07ecabd25705d5af77ce788541ccd60df172e30e6fdbd0d1bf5e7b62783a42af"}],"publication_id":"OT-2026-000077763"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077763
OpenTechnical

OT-2026-000077763

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
09d18ebeb5fed06850d349c74f6644ee7e51f05fc9cdfff5e129bbe59d1eeb35

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077763, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077763.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077763" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077763" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077763 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077763 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077763 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077763 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077763", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1281 }, "figures": [], "files": [ { "bytes": 19686, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "89da5fd34b9b01240c986f5fafb4bcbc6fc29164102ce86bb02618fe18d4318d" }, { "bytes": 9031, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "70b6b78071ee9fcddc890d905343a1358c8ea3fecaaa2210a4a4a1213aeba56f" }, { "bytes": 8712, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "09d18ebeb5fed06850d349c74f6644ee7e51f05fc9cdfff5e129bbe59d1eeb35" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077763/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077763", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-7de6-ab1e-aa3d024b71f3" } TD0x44VIs0yxoNNn8NMXLwhAn5lyZ9T3X8oe1P2NQ1XKsvhIFTV76cOTzbkwmXna5CPutsKWu6AO0EKjDXi4Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: TD0x44VIs0yxoNNn8NMXLwhAn5lyZ9T3X8oe1P2NQ1XKsvhIFTV76cOTzbkwmXna5CPutsKWu6AO0EKjDXi4Bg== {"files":[{"bytes":16152,"name":"index.html","sha256":"1d717b58149ded9ef1abd202b81e1ebc9545935e155fd6dfa0877a9e5f817607"},{"bytes":6125,"name":"publication.md","sha256":"e88e493ca95647350f68dcc67c3cc962da49bdcba7ad44e8e76631622b315ab3"},{"bytes":5822,"name":"publication.txt","sha256":"882a2acdff2a085648d75eda506e2137676c053baed54e421dc2f8fc92ae050b"},{"bytes":2766,"name":"manifest.json","sha256":"824fe78035bd13846945a7bb53b171dc32c78891aeeb9f1fc509641a50fa82b9"},{"bytes":89,"name":"manifest.sig","sha256":"214eab2d0f7096638b760a9ed14cfaf2ef510c6a8ea63d51f0d8c0ba7a1420ab"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a224b3428b57276605c32c87be55295b1bb88b96f859a0392ee853fe0ffc416f"}],"publication_id":"OT-2026-000077764"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down - OpenTechnical OT-2026-000077764
OpenTechnical

OT-2026-000077764

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
882a2acdff2a085648d75eda506e2137676c053baed54e421dc2f8fc92ae050b

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077764, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077764.

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Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077764" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077764" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077764 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077764 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077764 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077764 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077764", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 800 }, "figures": [], "files": [ { "bytes": 16152, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1d717b58149ded9ef1abd202b81e1ebc9545935e155fd6dfa0877a9e5f817607" }, { "bytes": 6125, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e88e493ca95647350f68dcc67c3cc962da49bdcba7ad44e8e76631622b315ab3" }, { "bytes": 5822, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "882a2acdff2a085648d75eda506e2137676c053baed54e421dc2f8fc92ae050b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077764/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077764", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down", "uuid": "01a0ae95-2ed0-78b2-b519-0cd237ab7b27" } yeXxbcwrRZITF4tC8Kk2k6/GT7riAcgTxc7+LQA8jtxxAoYTeXTtMybpkvA+20ilapMnqudZDC14rb41YmtZAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: yeXxbcwrRZITF4tC8Kk2k6/GT7riAcgTxc7+LQA8jtxxAoYTeXTtMybpkvA+20ilapMnqudZDC14rb41YmtZAg== {"files":[{"bytes":20524,"name":"index.html","sha256":"b1860a70d7b5ada0e29cfa25151a9dd4831e64296209e21347dab5bb5d136e58"},{"bytes":9751,"name":"publication.md","sha256":"0faae8a5f1be10cf4f21007f105d9913781305013c54e5f8f6b67b9099c7eecf"},{"bytes":9407,"name":"publication.txt","sha256":"66bac23eaee21ff5c26b71e1062e2f7b2dfec749e3e37bdb3da48c96ac4cc674"},{"bytes":2895,"name":"manifest.json","sha256":"ef03f29134e0c883be2eca6e6789df216574dac5c418d31941974324bc29c99d"},{"bytes":89,"name":"manifest.sig","sha256":"92fe9680c0bceeef17f5d9b7928795319e8ccaec73741095264561fe7024428b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"17dc3b11611711fbb02e1e35a649d882495fc2220dd32b73138175c8b8ae38d0"}],"publication_id":"OT-2026-000077765"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077765
OpenTechnical

OT-2026-000077765

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
66bac23eaee21ff5c26b71e1062e2f7b2dfec749e3e37bdb3da48c96ac4cc674

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077765, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077765.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077765" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077765" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077765 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077765 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077765 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077765 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077766

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
900d3222696eb3315f433cc904786d7b561ff64a843c287d8895686ea827823c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077766, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077766.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077766" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077766" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077766 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077766 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077766 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077766 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077766", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 871 }, "figures": [], "files": [ { "bytes": 16707, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "199e14fdbf9c997f5fb3753e63d0545a03d331e634bcd9c3d54368f884429ef5" }, { "bytes": 6613, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7a1589b54ec02d1b4bfc125b5c5f54a3fd9584d4e1278a75f30f876c906c70f1" }, { "bytes": 6307, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "900d3222696eb3315f433cc904786d7b561ff64a843c287d8895686ea827823c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077766/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077766", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7e1e-b3a2-2c114d98eb0e" } Vd7fHA1QbqPuFe5JkMlsO9em3BWfwedrIJ6d4EE7nW+60zyT3jP3zJdwJ1kJjtVmcCg9HBXDPu+8RdtlpkoyDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Vd7fHA1QbqPuFe5JkMlsO9em3BWfwedrIJ6d4EE7nW+60zyT3jP3zJdwJ1kJjtVmcCg9HBXDPu+8RdtlpkoyDw== {"files":[{"bytes":20271,"name":"index.html","sha256":"191eac562038cd263f7d98995ac4db845ba78582770baabb43b90d8729bff4cd"},{"bytes":9541,"name":"publication.md","sha256":"ee65139feb9dc173fe6f9713e8757643a288acc316edc2434d366a1dea2ee1ba"},{"bytes":9197,"name":"publication.txt","sha256":"198eb4744a4e46a7fe92ac3cc05461412c84a5ccbc7041876afce40028fc0a03"},{"bytes":2895,"name":"manifest.json","sha256":"6545f1cc969c2abaec4447437bcb4a81198b8b211abed712da8cd6e46be1ac59"},{"bytes":89,"name":"manifest.sig","sha256":"11db828569ecf1fa3bba95aa138928520586b125f4483ed9de727b079c4c99c8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"90a1b4e89f4f67ce0ac5169a0fa0bf2447f66a63a9168f693b29b213b61c84c9"}],"publication_id":"OT-2026-000077767"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077767
OpenTechnical

OT-2026-000077767

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
198eb4744a4e46a7fe92ac3cc05461412c84a5ccbc7041876afce40028fc0a03

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077767, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077767.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077767" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077767" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077767 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077767 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077767 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077767 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077767", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1352 }, "figures": [], "files": [ { "bytes": 20271, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "191eac562038cd263f7d98995ac4db845ba78582770baabb43b90d8729bff4cd" }, { "bytes": 9541, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ee65139feb9dc173fe6f9713e8757643a288acc316edc2434d366a1dea2ee1ba" }, { "bytes": 9197, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "198eb4744a4e46a7fe92ac3cc05461412c84a5ccbc7041876afce40028fc0a03" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077767/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077767", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-782d-8ae6-9db936343401" } eoEepCFnWzOvz1p5QZcghv8fYwIvwsa+HQbYmt4uKl8/bKrD9LxHInfL8zySYmrOPEVMwA5VwFCpjvcYL0xAAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: eoEepCFnWzOvz1p5QZcghv8fYwIvwsa+HQbYmt4uKl8/bKrD9LxHInfL8zySYmrOPEVMwA5VwFCpjvcYL0xAAA== {"files":[{"bytes":16153,"name":"index.html","sha256":"3f1bd48effe2654e9c17a6d993c0836721eb548cbf9cde5df134f3f124e25751"},{"bytes":6126,"name":"publication.md","sha256":"41e74d781d1dcd493abc18150c8db6b538c72a822a8b481cbdafea3257f2bce2"},{"bytes":5823,"name":"publication.txt","sha256":"ff7d724bde407bb5d2e76e2e520b5c88cba9b728e80408d05c8f2b2cbec26d7c"},{"bytes":2766,"name":"manifest.json","sha256":"8dea11b489b0aea351f316be692e66153d3ced9ec7c83bbd87b812e5075d759e"},{"bytes":89,"name":"manifest.sig","sha256":"17b1c089960888206f7cdb9de1e3a966de0078199878e067a42e8337ce431657"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fcbab4fd10fd1d154aded442b9c3981b28b7dc3f712e38b55034d1c6f2fce572"}],"publication_id":"OT-2026-000077768"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down - OpenTechnical OT-2026-000077768
OpenTechnical

OT-2026-000077768

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ff7d724bde407bb5d2e76e2e520b5c88cba9b728e80408d05c8f2b2cbec26d7c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077768, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077768.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077768" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077768" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077768 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077768 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077768 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077768 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077768", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 800 }, "figures": [], "files": [ { "bytes": 16153, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3f1bd48effe2654e9c17a6d993c0836721eb548cbf9cde5df134f3f124e25751" }, { "bytes": 6126, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "41e74d781d1dcd493abc18150c8db6b538c72a822a8b481cbdafea3257f2bce2" }, { "bytes": 5823, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ff7d724bde407bb5d2e76e2e520b5c88cba9b728e80408d05c8f2b2cbec26d7c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077768/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077768", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down", "uuid": "01a0ae95-2ed0-7be2-a673-8f7428d291ee" } HpaFh9CQ92h37Glvgbq+1R+5Nru914dWuExDhxuLbiJ03ujiWj0rHI89K1OGgfDpTD9QC1Qt9dvtppTbp2ubBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HpaFh9CQ92h37Glvgbq+1R+5Nru914dWuExDhxuLbiJ03ujiWj0rHI89K1OGgfDpTD9QC1Qt9dvtppTbp2ubBA== {"files":[{"bytes":19690,"name":"index.html","sha256":"addf378301c555f1486b26bc3c9c879642f09ecd04cc77d292674a5f7a82b381"},{"bytes":9035,"name":"publication.md","sha256":"0d5b590b4506852a1911a865d74d84900c53e9e71b42defbbfa7c6dfd670c41d"},{"bytes":8716,"name":"publication.txt","sha256":"b6ca0f40b43fe23f306ff982f6ee7167e6ba1d3a013beb59d1e06a1314c3be04"},{"bytes":2864,"name":"manifest.json","sha256":"edd9ba209f9d6fca2ca363cefc2c5f6b9982a6b7bca5061f6b38f2ebbbf8fc2d"},{"bytes":89,"name":"manifest.sig","sha256":"749e0aa5904a131eb5fda793ee8f2fc4f35cd176813d00688f52bd1b88ea5eff"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c31a285d11ccbf01a957f21379f4dafe514057a335268a561acf0898b06c803e"}],"publication_id":"OT-2026-000077769"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077769
OpenTechnical

OT-2026-000077769

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b6ca0f40b43fe23f306ff982f6ee7167e6ba1d3a013beb59d1e06a1314c3be04

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077769, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077769.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077769" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077769" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077769 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077769 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077769 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077769 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077770

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
28cf74e193761cbfaeaf754e5cb211378c4c1b8616eb7dd4caae319ba951d4c0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077770, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077770.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077770" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077770" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077770 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077770 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077770 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077770 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077771

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
7d77211f735601dc625c6dab90efde70f697f73a89d0befbf7178bee031f90cb

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077771, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077771.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077771" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077771" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077771 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077771 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077771 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077771 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077772

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1ed20ae8e06fe35c2ce1c3ed040ab7f8699f9185974893f9ca38cc10702b657a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077772, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077772.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077772" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077772" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077772 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077772 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077772 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077772 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077772", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 871 }, "figures": [], "files": [ { "bytes": 16708, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6f2d2242e38af0a369cac2a139e1ba5a70a3b03a89048d6612188ecd592ae631" }, { "bytes": 6614, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b2670713537d0365b40388ba70c5615e0819fdbf02e42c090ec3db25917fa19e" }, { "bytes": 6308, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1ed20ae8e06fe35c2ce1c3ed040ab7f8699f9185974893f9ca38cc10702b657a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077772/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077772", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7490-9950-82d1f86fbfa4" } SgiXp4MRXlzcWuq3xB5M+M/7/KqBupezSeeeJKSPTlH5PB/QyXe5/maaX5qFkMpW9bB6a6rf75/b3Xu8v7U/Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SgiXp4MRXlzcWuq3xB5M+M/7/KqBupezSeeeJKSPTlH5PB/QyXe5/maaX5qFkMpW9bB6a6rf75/b3Xu8v7U/Cg== {"files":[{"bytes":20275,"name":"index.html","sha256":"6c3a6054921459546ee98ea8d6a1202ed91035a6870b65937cd7d816cb520295"},{"bytes":9545,"name":"publication.md","sha256":"f339db68d7b970349bf3bff869ec33886d362ea78643906406bf4fc3e15dec4a"},{"bytes":9201,"name":"publication.txt","sha256":"60ee627d6cbd48c53885291d8cc6ad264d2b36fbba09a36da1325decfaa0e189"},{"bytes":2895,"name":"manifest.json","sha256":"200a69eb8f289dee610e84e116efaf9898dbe0a022a6af7fdf7545f0de247255"},{"bytes":89,"name":"manifest.sig","sha256":"c09fcd117f533042df768def7a2195273745483429e16c9aea4235746edfef28"},{"bytes":227,"name":"manifest.sig.txt","sha256":"25736b7520b444601c2880b86ea22e8f3b390501e484745c05d0e4c5ea521082"}],"publication_id":"OT-2026-000077773"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077773
OpenTechnical

OT-2026-000077773

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
60ee627d6cbd48c53885291d8cc6ad264d2b36fbba09a36da1325decfaa0e189

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077773, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077773.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077773" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077773" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077773 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077773 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077773 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077773 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077774

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2b468d5e5b09b82f1fc265f89fd1f497de78559d39808c3df32d3c776920c554

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077774, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077774.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077774" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077774" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077774 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077774 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077774 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077774 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077774", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 905 }, "figures": [], "files": [ { "bytes": 16961, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ccfebae8c9cce46962017b3239d6869fdce7ce47577e8b95584b4b99d53f629d" }, { "bytes": 6830, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "68ce5ff96462ea304ffaaa3a21ca3fc8a439d4340d8a7442efd5f1f70bf7a378" }, { "bytes": 6518, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2b468d5e5b09b82f1fc265f89fd1f497de78559d39808c3df32d3c776920c554" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077774/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077774", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7ee0-a638-0c3d3c38aa1a" } 5hEO0hZfdlOHbHpzBAlwQjI8xGDySvx82jVUfbryPf0asu444BkWxWPY9eoPC4aSWOhlg2alpt/4qk4059WZDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5hEO0hZfdlOHbHpzBAlwQjI8xGDySvx82jVUfbryPf0asu444BkWxWPY9eoPC4aSWOhlg2alpt/4qk4059WZDQ== {"files":[{"bytes":19879,"name":"index.html","sha256":"798d26c319c39b17a8feea4254f8df29e2cc9ebdcf0f9de4e45e0ffee9636f79"},{"bytes":9192,"name":"publication.md","sha256":"2b8623359d1524eeeea1506df928493d197217da07a53f5fa0bd216dad8a7e49"},{"bytes":8883,"name":"publication.txt","sha256":"d20a135e978fd1906525de4cff2f53fd9bbc354f3b4c004da0c169642070b72c"},{"bytes":2843,"name":"manifest.json","sha256":"1c087324abf9e127e40e04d68e9d5d744d2c79391e0fdbe33a9811674f62df6a"},{"bytes":89,"name":"manifest.sig","sha256":"38b75f65611aadac3cf42ba1b6e1cf9fcc9b3dc128dfb59147ebab818adf68ff"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b72a04aab90f53d229dd11d97140b953fbe4f17d41068cfbd44f93e1d0f5d9ff"}],"publication_id":"OT-2026-000077775"} Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077775
OpenTechnical

OT-2026-000077775

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d20a135e978fd1906525de4cff2f53fd9bbc354f3b4c004da0c169642070b72c

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077775, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077775.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077775" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077775" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077775 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077775 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077775 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077775 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077775", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1321 }, "figures": [], "files": [ { "bytes": 19879, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "798d26c319c39b17a8feea4254f8df29e2cc9ebdcf0f9de4e45e0ffee9636f79" }, { "bytes": 9192, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2b8623359d1524eeeea1506df928493d197217da07a53f5fa0bd216dad8a7e49" }, { "bytes": 8883, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d20a135e978fd1906525de4cff2f53fd9bbc354f3b4c004da0c169642070b72c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077775/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077775", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-7e04-8a08-0f600606d370" } AzJT5m963rUVXpQ728G7oCiF2bcDoRpUwppj34uAZBUKolJQTUaNm475y5OHbKkJ9kpIPqPrnZOGuYVAyhOJDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: AzJT5m963rUVXpQ728G7oCiF2bcDoRpUwppj34uAZBUKolJQTUaNm475y5OHbKkJ9kpIPqPrnZOGuYVAyhOJDg== {"files":[{"bytes":16712,"name":"index.html","sha256":"596bf30ac848a08e379561f0c5ef63b9dd1b254ba70b0c0a20b3d49f222959da"},{"bytes":6618,"name":"publication.md","sha256":"ba908c3014f860464afb78dff64d1928a08f535e399ce098ae0ab7fec28b349c"},{"bytes":6312,"name":"publication.txt","sha256":"79217b5024c3d6b15e7d56ec7f73dafbde1e8b7ee4ffa27b4ae015d6de9b1ea6"},{"bytes":2775,"name":"manifest.json","sha256":"5ae106f19c3e41532b1bdb386c3fa962f34604356c17252760d95d669f8d7dbb"},{"bytes":89,"name":"manifest.sig","sha256":"32e57ae2893939cf3aaf4842bd1e1c07160a6ef783959d031b8c30d969b88fc3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1cc401eb55292ad2174cbaed620cad39133337f4fbb85f95dc8969bcf02bca19"}],"publication_id":"OT-2026-000077776"} Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077776
OpenTechnical

OT-2026-000077776

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
79217b5024c3d6b15e7d56ec7f73dafbde1e8b7ee4ffa27b4ae015d6de9b1ea6

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077776, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077776.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077776" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077776" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077776 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077776 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077776 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077776 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077776", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 871 }, "figures": [], "files": [ { "bytes": 16712, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "596bf30ac848a08e379561f0c5ef63b9dd1b254ba70b0c0a20b3d49f222959da" }, { "bytes": 6618, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ba908c3014f860464afb78dff64d1928a08f535e399ce098ae0ab7fec28b349c" }, { "bytes": 6312, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "79217b5024c3d6b15e7d56ec7f73dafbde1e8b7ee4ffa27b4ae015d6de9b1ea6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077776/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077776", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-79a6-9fef-325bd17e439a" } SmzhB6BLFMCcFCAhJXk2mBvF+E+msiLNoSes1Opok6GgULIIR0x/rXczI3fGmxQfJxSnaXnHqKywAbJUF8/OBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SmzhB6BLFMCcFCAhJXk2mBvF+E+msiLNoSes1Opok6GgULIIR0x/rXczI3fGmxQfJxSnaXnHqKywAbJUF8/OBA== {"files":[{"bytes":20717,"name":"index.html","sha256":"3c5cc20a8d449ab2385785779294b4559d0cf125cf05916672ff9d99a5f51244"},{"bytes":9912,"name":"publication.md","sha256":"453305d5480fc7caaa930324d045ed627cb8389667d98e552e0155ae0dbc3c5a"},{"bytes":9578,"name":"publication.txt","sha256":"4f47dc4661b51e3c37c791a55ca48b8c1472b68364dbed8bfd17aa9aad2eedfd"},{"bytes":2874,"name":"manifest.json","sha256":"8c87a632213d5de1b48fcd2e8d2cd73ae4ef95a3e66b66b28abe7468de255d49"},{"bytes":89,"name":"manifest.sig","sha256":"3340a03be827bce3a922782391d8b5f91223208321124cf566ea51b6f3568037"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b367bceac47a8a4188e384791d854e78625b5b3c84bd6d94ed9c2a087da41870"}],"publication_id":"OT-2026-000077777"} Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077777
OpenTechnical

OT-2026-000077777

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
4f47dc4661b51e3c37c791a55ca48b8c1472b68364dbed8bfd17aa9aad2eedfd

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0037]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0038]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0039]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077777, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077777.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077777" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077777" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077777 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077777 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077777 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077777 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077777", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 39, "words": 1427 }, "figures": [], "files": [ { "bytes": 20717, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3c5cc20a8d449ab2385785779294b4559d0cf125cf05916672ff9d99a5f51244" }, { "bytes": 9912, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "453305d5480fc7caaa930324d045ed627cb8389667d98e552e0155ae0dbc3c5a" }, { "bytes": 9578, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4f47dc4661b51e3c37c791a55ca48b8c1472b68364dbed8bfd17aa9aad2eedfd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077777/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077777", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-73e7-b5ea-b9f5f3d38105" } fxpUUwGzlXDb6X1C0G9B6eY9ytVNn9dOnXGcsCsMKXUEsXJ/MpoYPEJ0UaUg6l9Q1vTAEeiLjFkhkOivmEytCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fxpUUwGzlXDb6X1C0G9B6eY9ytVNn9dOnXGcsCsMKXUEsXJ/MpoYPEJ0UaUg6l9Q1vTAEeiLjFkhkOivmEytCA== {"files":[{"bytes":17059,"name":"index.html","sha256":"5b13e9a574d4fb22588bb2bdeaa9a97eed13dd9e13c8f197451be84f9114d0a1"},{"bytes":6901,"name":"publication.md","sha256":"4a3af339ad1871ea654aebb73e47c7f184135bf101dd4e79806c6089e5939486"},{"bytes":6586,"name":"publication.txt","sha256":"7ff5bc257999b78867be52464c6cad7c9e6a0451052e41839114678864f560a0"},{"bytes":2775,"name":"manifest.json","sha256":"ab3cc8375927e5462fe5a5e4c21d941b55e6be6084ebfd29ff1ba6ece4c950fb"},{"bytes":89,"name":"manifest.sig","sha256":"66beb62ff9af7ea8630b397f36fe4c53ca22e7e1f0acc69968eac723a3a71518"},{"bytes":227,"name":"manifest.sig.txt","sha256":"258695e9fd43dabafc78b76cc4b8ea030dfa1ec5e782ad79372940590786912a"}],"publication_id":"OT-2026-000077778"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077778
OpenTechnical

OT-2026-000077778

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7ff5bc257999b78867be52464c6cad7c9e6a0451052e41839114678864f560a0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077778, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077778.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077778" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077778" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077778 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077778 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077778 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077778 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077778", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17059, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5b13e9a574d4fb22588bb2bdeaa9a97eed13dd9e13c8f197451be84f9114d0a1" }, { "bytes": 6901, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4a3af339ad1871ea654aebb73e47c7f184135bf101dd4e79806c6089e5939486" }, { "bytes": 6586, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7ff5bc257999b78867be52464c6cad7c9e6a0451052e41839114678864f560a0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077778/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077778", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7569-9270-f5364a2224a1" } 3Q79BOvY/atR65SZEDpEDcJ58EeRpidj7Z0KYV/8MWpDZuap443GZFzgwfZqpwPp2fmzbRONd1CHArr3ojSuAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 3Q79BOvY/atR65SZEDpEDcJ58EeRpidj7Z0KYV/8MWpDZuap443GZFzgwfZqpwPp2fmzbRONd1CHArr3ojSuAw== {"files":[{"bytes":20464,"name":"index.html","sha256":"24bf86ef1dc6a3454ece825e813f0173c2b5080a884619dc47645a89518ca5ba"},{"bytes":9702,"name":"publication.md","sha256":"7965f0340047f51a8898269de06f24f98f7d68fb378307dd68c36c8f4dcd54c4"},{"bytes":9368,"name":"publication.txt","sha256":"88c5614742bfd3e6229af5ab6d93aa27fc4729c2a23342554411c0216522b774"},{"bytes":2874,"name":"manifest.json","sha256":"210b77064f3af1d9cfb25109ac18cabdc65e431a7fc48eca2988dbed48527d68"},{"bytes":89,"name":"manifest.sig","sha256":"c337a935d8a455c834f95e99e67c9dd2bdb341c32bad79c4d44f7641d2599750"},{"bytes":227,"name":"manifest.sig.txt","sha256":"804fef6d1c9c13331d4e0d0026d985ae5b9beb47cbce0e1c8cd1321710b312d2"}],"publication_id":"OT-2026-000077779"} Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077779
OpenTechnical

OT-2026-000077779

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
88c5614742bfd3e6229af5ab6d93aa27fc4729c2a23342554411c0216522b774

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077779, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077779.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077779" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077779" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077779 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077779 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077779 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077779 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077780

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ff5739621ba240531ed6c67d5171ae4b3e20f5c79c0a4576dee3464c31972400

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077780, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077780.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077780" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077780" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077780 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077780 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077780 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077780 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077781

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
22390b2521fb64ba2fd93dc775acf71d3ab1df0f6c543ca8ae4ac454f0fb552e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077781, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077781.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077781" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077781" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077781 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077781 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077781 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077781 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077782

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
635292e91cacfeae5032c802f935eb22607af0748b0cd32025afb2b979abdc9e

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077782, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077782.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077782" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077782" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077782 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077782 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077782 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077782 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077782", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16256, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8ddaf7044aa09b3c57a8e5d4fab67b17df2b98320c5235ba7b54fe62393d5603" }, { "bytes": 6208, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "621d5fcdf12c6fb9c4506e11361547902a909a884e5ad22a6d249b1822cd74de" }, { "bytes": 5896, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "635292e91cacfeae5032c802f935eb22607af0748b0cd32025afb2b979abdc9e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077782/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077782", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ed0-7974-afd7-5b676f40cda2" } I3sI2taSEfjIf4PIL4YdG62vzghoxE3OgxTyGDu5HkpRjXbbjJLD79UYBaoAOuCzd/IlIOSUPqx/iKdGec07CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: I3sI2taSEfjIf4PIL4YdG62vzghoxE3OgxTyGDu5HkpRjXbbjJLD79UYBaoAOuCzd/IlIOSUPqx/iKdGec07CQ== {"files":[{"bytes":20663,"name":"index.html","sha256":"a605d9efd2cda40ab01325d7f21a4209b528be8c86cd355235fc7d79bd73ab5f"},{"bytes":9858,"name":"publication.md","sha256":"de4dad2af3e2fa17f7afea7710de90170ed4f5081bdec3fc41b131de12d87de4"},{"bytes":9524,"name":"publication.txt","sha256":"b514c1fff7b70e1b68db503d9e07cdcff21ecc9dd12758320cfcbcc01251ffed"},{"bytes":2874,"name":"manifest.json","sha256":"f91ae264e9ef50563783210a5f258c96d0ba6fa160f2abb028b24fa6d3940f00"},{"bytes":89,"name":"manifest.sig","sha256":"d80dee894a0e47ea4580981638ced56e1df7da1827a7c963fa9b91a0ba11c758"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dd3af357484b516689db204d501a2aef403aa0a180588fbe62c8cf5f95acd5de"}],"publication_id":"OT-2026-000077783"} Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077783
OpenTechnical

OT-2026-000077783

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b514c1fff7b70e1b68db503d9e07cdcff21ecc9dd12758320cfcbcc01251ffed

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0037]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0038]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0039]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077783, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077783.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077783" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077783" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077783 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077783 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077783 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077783 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077784

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4b9503173ba6347acdb9f00f858eeff80fe4c8d03f0499c3515f5d57a9d4dfa9

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077784, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077784.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077784" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077784" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077784 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077784 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077784 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077784 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077784", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17060, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "088a58c36c4923055b981578053638ce84970bf419c5fe355dfb52550329049d" }, { "bytes": 6902, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c275b40872037908d8d500619a5bb30d6afaa2b84bc5a7707a83e3ce0b3f20be" }, { "bytes": 6587, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4b9503173ba6347acdb9f00f858eeff80fe4c8d03f0499c3515f5d57a9d4dfa9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077784/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077784", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7348-bd24-15f2743e8084" } ViGr8iiirIxLwrlGqqIcnP6m3p/Bvnb9/vx1wp0ZgSy9ckSNvPy7zSQEU0CcnJ50NdWo43MiiZv0gYLckYMoCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ViGr8iiirIxLwrlGqqIcnP6m3p/Bvnb9/vx1wp0ZgSy9ckSNvPy7zSQEU0CcnJ50NdWo43MiiZv0gYLckYMoCw== {"files":[{"bytes":20410,"name":"index.html","sha256":"388ead38f8c44c54878757b53554089041394db58b867e66cdf8f2be92f6eee6"},{"bytes":9648,"name":"publication.md","sha256":"f95a9bcaa3f10b9e67fe710eacda9371dc4997c9cc8825f94b4849810a05d484"},{"bytes":9314,"name":"publication.txt","sha256":"bcfc9307cd3f658bc5c4a945bf67493fecb6c05176f2947297985d436ed86384"},{"bytes":2874,"name":"manifest.json","sha256":"8c2a3c37bf13cce573a2ee51f758b840b337846f9d5b6d87db145cd807f621fe"},{"bytes":89,"name":"manifest.sig","sha256":"bc1d0c194e2956c289f4f20d39dbb8006e722a61670f84f315393a8394f75801"},{"bytes":227,"name":"manifest.sig.txt","sha256":"06bd1b9ca19a717b2ee6156b8e3c862840ee5d5c586a7cae1c198e0300e64dda"}],"publication_id":"OT-2026-000077785"} Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077785
OpenTechnical

OT-2026-000077785

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
bcfc9307cd3f658bc5c4a945bf67493fecb6c05176f2947297985d436ed86384

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077785, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077785.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077785" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077785" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077785 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077785 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077785 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077785 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077785", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1377 }, "figures": [], "files": [ { "bytes": 20410, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "388ead38f8c44c54878757b53554089041394db58b867e66cdf8f2be92f6eee6" }, { "bytes": 9648, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f95a9bcaa3f10b9e67fe710eacda9371dc4997c9cc8825f94b4849810a05d484" }, { "bytes": 9314, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bcfc9307cd3f658bc5c4a945bf67493fecb6c05176f2947297985d436ed86384" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077785/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077785", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7c11-8288-5cd955ba3f22" } 9aVRUv72HhDvQSJRxtSmep/1j+LbrWBZzJL7z06qNPi9wEKhXSvmJmCEh3TrouN08ikQnez/YGNPQ+fAyrlIBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9aVRUv72HhDvQSJRxtSmep/1j+LbrWBZzJL7z06qNPi9wEKhXSvmJmCEh3TrouN08ikQnez/YGNPQ+fAyrlIBQ== {"files":[{"bytes":16260,"name":"index.html","sha256":"902a79dd852d3ef159c055c56f444beb9b3a1bf9654825a4f4b2a46027b8821c"},{"bytes":6212,"name":"publication.md","sha256":"f0b08eed7fb1c01ed52dbdc43f55d1e8a047adede5f368ab94650fcd4c2b9f18"},{"bytes":5900,"name":"publication.txt","sha256":"ba7038a3eabde7a946d44a8b98439704aa91f7a3e9de7ae8449cc8bade7cb949"},{"bytes":2766,"name":"manifest.json","sha256":"1d49e78b03bda7892f18e702b799f95bec6feceb14597da2d88d3769e03dd959"},{"bytes":89,"name":"manifest.sig","sha256":"b4bb685eee01f388cfc9196a7bf69be494ebed289fe1f70804b012171872572f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"91e71e3bbc7afdb5352a160486406f368fb2d4f07ac0be232edcc4cdc0d62f41"}],"publication_id":"OT-2026-000077786"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000077786
OpenTechnical

OT-2026-000077786

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ba7038a3eabde7a946d44a8b98439704aa91f7a3e9de7ae8449cc8bade7cb949

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077786, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077786.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077786" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077786" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077786 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077786 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077786 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077786 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077786", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16260, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "902a79dd852d3ef159c055c56f444beb9b3a1bf9654825a4f4b2a46027b8821c" }, { "bytes": 6212, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f0b08eed7fb1c01ed52dbdc43f55d1e8a047adede5f368ab94650fcd4c2b9f18" }, { "bytes": 5900, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ba7038a3eabde7a946d44a8b98439704aa91f7a3e9de7ae8449cc8bade7cb949" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077786/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077786", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ed0-76b5-b6df-adbbfd247af8" } 6BvAHKy9x86V+y95y8m97N4J1OwUjPp3xPoTzZJB1bemjnLVPtyemVVUNi5egrGImdnWt9T1XQAAQSUcFztyAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6BvAHKy9x86V+y95y8m97N4J1OwUjPp3xPoTzZJB1bemjnLVPtyemVVUNi5egrGImdnWt9T1XQAAQSUcFztyAg== {"files":[{"bytes":19579,"name":"index.html","sha256":"9478faa2e7d91e7118c92c7604c64fa25c41625154326a6970fb76509b11a22f"},{"bytes":8940,"name":"publication.md","sha256":"28c5ed1f6b373a875fa8890a3a44f1c64e7202b078e4be928da320b68b2f8888"},{"bytes":8629,"name":"publication.txt","sha256":"6771d0cfbfdebf9d1784139dd21219acad2c666e43d5c704be8fcd294ed3994e"},{"bytes":2856,"name":"manifest.json","sha256":"37e7111b04a6fc96d699499081c9eb43e94ee6b98e0c54db75c28fe12697cabd"},{"bytes":89,"name":"manifest.sig","sha256":"484ddca3a400c49c0779686079f791fc270cd95cfc905a6ed8873f3d1c3874f9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cb8649a382e9a1e46f294ad2871c26f11f52353a73036f475cefd8d31345df17"}],"publication_id":"OT-2026-000077787"} Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077787
OpenTechnical

OT-2026-000077787

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6771d0cfbfdebf9d1784139dd21219acad2c666e43d5c704be8fcd294ed3994e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077787, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077787.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077787" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077787" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077787 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077787 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077787 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077787 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077787", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1269 }, "figures": [], "files": [ { "bytes": 19579, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9478faa2e7d91e7118c92c7604c64fa25c41625154326a6970fb76509b11a22f" }, { "bytes": 8940, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "28c5ed1f6b373a875fa8890a3a44f1c64e7202b078e4be928da320b68b2f8888" }, { "bytes": 8629, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6771d0cfbfdebf9d1784139dd21219acad2c666e43d5c704be8fcd294ed3994e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077787/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077787", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-71f2-a98d-005749e89f4a" } vfdjtyXE0M58UeAlCmRpo0atsMKoAKEr4fVmwnu2H3pG31LgIvdQ39Hh9jjs8BuY37lSXBXPmerN5yKm1gGYBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vfdjtyXE0M58UeAlCmRpo0atsMKoAKEr4fVmwnu2H3pG31LgIvdQ39Hh9jjs8BuY37lSXBXPmerN5yKm1gGYBA== {"files":[{"bytes":17064,"name":"index.html","sha256":"8a68787398e76f1eefdd7684a969e45015cafb94580a6e70baa804ce87386058"},{"bytes":6906,"name":"publication.md","sha256":"edb3d493686e98868d35cd23e214d6f8540f04d3d5d27b3efdafdd772f14d7bb"},{"bytes":6591,"name":"publication.txt","sha256":"547da487860eb7c01b594996d6bed579c97cd38b29b65ea85075d3032d6e5d52"},{"bytes":2775,"name":"manifest.json","sha256":"dbac5e1e99c27a56bbdb9e91d51e26e8d31cc41a2c804ed95c76c84515fe1765"},{"bytes":89,"name":"manifest.sig","sha256":"8cde59ff0cb4ac4ae3f8902789099928ad6043a044e22d5a27f4193e1830923e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6331d112ef5a5b17a8140c651447360d9ff53771fc387a576443974130b24980"}],"publication_id":"OT-2026-000077788"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077788
OpenTechnical

OT-2026-000077788

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
547da487860eb7c01b594996d6bed579c97cd38b29b65ea85075d3032d6e5d52

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077788, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077788.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077788" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077788" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077788 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077788 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077788 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077788 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077789

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
cbaa73fba5dc4dba743bacc1e30274af40e7a502a59746900c6db9137cc07fb2

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077789, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077789.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077789" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077789" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077789 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077789 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077789 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077789 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077790

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
9fa5b400d5ad35226025d6cbbdfdad8af6f753332fa74c0e02cce5081db9a924

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077790, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077790.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077790" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077790" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077790 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077790 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077790 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077790 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077791

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a5d2d8a096c10c57ca72807d584b3fc6752716277f9b2b028d8e79955c9546bb

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077791, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077791.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077791" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077791" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077791 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077791 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077791 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077791 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077792

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
121f28aeefa8769a4f45c31aa5a84bee009d00483146d90ad7279fef1d1a2b65

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077792, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077792.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077792" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077792" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077792 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077792 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077792 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077792 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077792", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16244, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9523faaf2ef96c68c4734027067f48dff036d8356adbfa78ca3ad420eb70403a" }, { "bytes": 6202, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "daaae72ffe6c8d9b008e4a3c67d7553ecb02be3d03a581882090f157ddf3a99b" }, { "bytes": 5893, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "121f28aeefa8769a4f45c31aa5a84bee009d00483146d90ad7279fef1d1a2b65" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077792/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077792", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ed0-7d4e-9bf0-c714e122a738" } 53kK4RZQoagM4xO+b9j2pSyxwnt+WaJkoq3kOEiSB7rcONYPbqVsbGpn0mK7fyHDdCyazcZHW6wsx05BBgdYAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 53kK4RZQoagM4xO+b9j2pSyxwnt+WaJkoq3kOEiSB7rcONYPbqVsbGpn0mK7fyHDdCyazcZHW6wsx05BBgdYAQ== {"files":[{"bytes":19579,"name":"index.html","sha256":"40c147c152479153c8028eff0bd38b15b86ad8bda97a7bae3ba7b5c8b4d418c4"},{"bytes":8940,"name":"publication.md","sha256":"c38e901d71756c087f7f92cbba979ca77c0364df2a831da1453d1e5291f6357a"},{"bytes":8629,"name":"publication.txt","sha256":"c730cf96e055c2ffd04202328f299cfdd4d3296c9ecc7092d4cd95a7a50c4802"},{"bytes":2856,"name":"manifest.json","sha256":"09c17460b7ec1100fbbb90b571d3f5b186f7790ff0eaa68053d7c0308a65b20e"},{"bytes":89,"name":"manifest.sig","sha256":"2c388e429e109b5b3411e04f09773aa805b876a1c08c8fd251878199c8f5c843"},{"bytes":227,"name":"manifest.sig.txt","sha256":"083822a25699245b8891655c6b3eb972f4a1eea241b72db2a6924e2dc5e9d0db"}],"publication_id":"OT-2026-000077793"} Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077793
OpenTechnical

OT-2026-000077793

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
c730cf96e055c2ffd04202328f299cfdd4d3296c9ecc7092d4cd95a7a50c4802

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077793, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077793.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077793" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077793" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077793 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077793 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077793 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077793 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077793", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1269 }, "figures": [], "files": [ { "bytes": 19579, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "40c147c152479153c8028eff0bd38b15b86ad8bda97a7bae3ba7b5c8b4d418c4" }, { "bytes": 8940, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c38e901d71756c087f7f92cbba979ca77c0364df2a831da1453d1e5291f6357a" }, { "bytes": 8629, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c730cf96e055c2ffd04202328f299cfdd4d3296c9ecc7092d4cd95a7a50c4802" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077793/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077793", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-703c-b2a8-7e4f99645d22" } EQE3p2UgJqHTi+fGZcRkq0Zu2rZPL/y28OnRoyfNVwC36/v0Yy6ANh+S/phjXMjEzzI2wOtEZjkU20TxiE/aDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EQE3p2UgJqHTi+fGZcRkq0Zu2rZPL/y28OnRoyfNVwC36/v0Yy6ANh+S/phjXMjEzzI2wOtEZjkU20TxiE/aDg== {"files":[{"bytes":17048,"name":"index.html","sha256":"d091f53178bd058711916f57847798ce111415caff1afa50351c7f74ba3b63c1"},{"bytes":6896,"name":"publication.md","sha256":"383a3568e034218c26725cb1363a1a3162d3bd6ddb728b699dc9a8691e0a2945"},{"bytes":6584,"name":"publication.txt","sha256":"065f8626d3ae94079dacdb3c65b5c7978a9033bf46e09669edc444aaa0a7744f"},{"bytes":2772,"name":"manifest.json","sha256":"ba0ceedbda498a567dcee681a9d58043a631ef4668c452219302138d9961626c"},{"bytes":89,"name":"manifest.sig","sha256":"9733350fd873fda59976364110af4518291ccd259623bb78e63c99b52f340247"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dfc566c5e02eeb81e6ce67a5da343196a82ef8eb1a869d601cf7f3beb050b721"}],"publication_id":"OT-2026-000077794"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077794
OpenTechnical

OT-2026-000077794

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
065f8626d3ae94079dacdb3c65b5c7978a9033bf46e09669edc444aaa0a7744f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077794, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077794.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077794" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077794" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077794 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077794 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077794 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077794 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077794", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17048, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d091f53178bd058711916f57847798ce111415caff1afa50351c7f74ba3b63c1" }, { "bytes": 6896, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "383a3568e034218c26725cb1363a1a3162d3bd6ddb728b699dc9a8691e0a2945" }, { "bytes": 6584, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "065f8626d3ae94079dacdb3c65b5c7978a9033bf46e09669edc444aaa0a7744f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077794/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077794", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-797e-9bf5-d680495f9f71" } SwTbI7o73QIXS6DitbFWtco1fx5gJQl92cDbIm/TH7CdlhtgnYULAGv+EM7TsbFHFxvvZ4Ya6N9TyWuBdKxdCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SwTbI7o73QIXS6DitbFWtco1fx5gJQl92cDbIm/TH7CdlhtgnYULAGv+EM7TsbFHFxvvZ4Ya6N9TyWuBdKxdCg== {"files":[{"bytes":20417,"name":"index.html","sha256":"7f3a7e63da186961a4c28a8820b5da3947893fec4b049ff44d4a3a1262427543"},{"bytes":9660,"name":"publication.md","sha256":"8bd89118e32ed4148ca10a8edf86821fcda15f76a465b50a5065c4d872b9aeec"},{"bytes":9324,"name":"publication.txt","sha256":"afa152e7da01f8ba678af9db714905bf9f6f37b23747f50f33b28e259a658787"},{"bytes":2887,"name":"manifest.json","sha256":"82ca85a13d6bc94ff0c7935b2b8f0f0218be494a597b8f1f0f8649d64918fef1"},{"bytes":89,"name":"manifest.sig","sha256":"c4dc2089703d41bb14533e2c51e4bd23816f1f06f7dc479685146ea9fb075253"},{"bytes":227,"name":"manifest.sig.txt","sha256":"54396dfc0d10e63799f3aefac99351b106e48131313c8a900f8b081ff737a281"}],"publication_id":"OT-2026-000077795"} Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077795
OpenTechnical

OT-2026-000077795

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
afa152e7da01f8ba678af9db714905bf9f6f37b23747f50f33b28e259a658787

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077795, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077795.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077795" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077795" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077795 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077795 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077795 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077795 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077796

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e7aa6c37621564d68e5a57f0371c25d808e298400a01182db642a4751cc1739b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077796, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077796.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077796" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077796" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077796 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077796 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077796 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077796 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077797

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
587ec6495ca51480e5ed106d3e0c6d4b77c09ec27b6cab06ae938b6c550f701e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077797, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077797.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077797" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077797" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077797 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077797 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077797 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077797 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077798

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9d2e664100a8c3a06702112c81dbba8637e6107eaa454e6413cc1677a4fc6b3e

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077798, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077798.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077798" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077798" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077798 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077798 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077798 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077798 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077798", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16245, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0b3854744e675211313f01fc9b7f8e70fc1378f44324920de61121556ea8f98a" }, { "bytes": 6203, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "732d3df9c0ae42e7378d983b1f7463615b28bfc73e6a1c84f19f27d4237c30e1" }, { "bytes": 5894, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9d2e664100a8c3a06702112c81dbba8637e6107eaa454e6413cc1677a4fc6b3e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077798/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077798", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ed0-7378-bcbd-b03840566b5b" } +zcq8H/I8vPEA4R2oSYiKwIJ/3kSz0/OeLMNQ5SctZ1PQrO5AfDMhodjyOLJZJittziGmvBu9+BVP74dNnAvAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +zcq8H/I8vPEA4R2oSYiKwIJ/3kSz0/OeLMNQ5SctZ1PQrO5AfDMhodjyOLJZJittziGmvBu9+BVP74dNnAvAA== {"files":[{"bytes":19573,"name":"index.html","sha256":"62e54f21e750167199e2949abf74076d8a6e774a7a62db167cd2d07144697464"},{"bytes":8983,"name":"publication.md","sha256":"03f9ca0b079b8babda95a084acde879338b25c814b43fe35dd046614c9ec943d"},{"bytes":8651,"name":"publication.txt","sha256":"2ed3f185bb405b7a95f37e9f371e5763edd5ae9fd248ed1e800671d5c1b3ff0b"},{"bytes":2909,"name":"manifest.json","sha256":"0d15ca28968c9a9dc1f254007169d870ab286a29fd3d22b1aa72f3044a5be1be"},{"bytes":89,"name":"manifest.sig","sha256":"0327aac282e2e48a6eeb610138ce2746c25bdc1230fa357f7d51366347201d6a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"076c212b10c8ea2e1a43640c60a094126b5a1f78b3536ddb15e9c8c7acf897ab"}],"publication_id":"OT-2026-000077799"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077799
OpenTechnical

OT-2026-000077799

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2ed3f185bb405b7a95f37e9f371e5763edd5ae9fd248ed1e800671d5c1b3ff0b

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077799, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077799.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077799" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077799" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077799 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077799 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077799 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077799 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077800

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f104c9b12f6ca2a8447c9a6db48451a9feec942c5046b40d55c96a5e9e9378ad

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077800, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077800.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077800" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077800" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077800 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077800 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077800 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077800 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077800", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17049, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6bd56bf2d5747ec411bb8279132d1d2e58039022f5dffa7d77fa305703d45ef5" }, { "bytes": 6897, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5cf8a6906f587630880f27b5cdb02b80e9e6cf880b0ed83f75212a1278dc2fa6" }, { "bytes": 6585, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f104c9b12f6ca2a8447c9a6db48451a9feec942c5046b40d55c96a5e9e9378ad" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077800/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077800", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7790-aa02-79e1d1f832bf" } ZB7GLFXUi4C11GEQWN567p6M2mBVAxeWCzKKpMmuFNkQc3DrOHqGAoyP3V+Ikf9IDtGEbNfpfFifoHmANlmOCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZB7GLFXUi4C11GEQWN567p6M2mBVAxeWCzKKpMmuFNkQc3DrOHqGAoyP3V+Ikf9IDtGEbNfpfFifoHmANlmOCw== {"files":[{"bytes":20405,"name":"index.html","sha256":"0a36a7bd07da7ab57a812024f2432367c9a819ecb7ec33dde5c863a95910e176"},{"bytes":9697,"name":"publication.md","sha256":"edf170e844eae0f406916660b9fc3fb45dad80f7bd7543e49d1fccf01e49aa16"},{"bytes":9340,"name":"publication.txt","sha256":"f97d4371f8d65c8f21f838872219b89e0b4880c8a4430cc1116a0f73db8b5eec"},{"bytes":2940,"name":"manifest.json","sha256":"803a37e80691689cfedf88e9dfc2db05d0173d3b3e516b252ce46cb97363592d"},{"bytes":89,"name":"manifest.sig","sha256":"f0cc8f00dbd7233c6dfd15df8a2d424c7148fb2f2d2b43d7a0fdf5547b5e6aa7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ea5b447028660ea51da52b3bb64cb119264c5dbfe7468293c6e37de2cd3048b6"}],"publication_id":"OT-2026-000077801"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077801
OpenTechnical

OT-2026-000077801

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f97d4371f8d65c8f21f838872219b89e0b4880c8a4430cc1116a0f73db8b5eec

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077801, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077801.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077801" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077801" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077801 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077801 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077801 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077801 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077801", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1370 }, "figures": [], "files": [ { "bytes": 20405, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0a36a7bd07da7ab57a812024f2432367c9a819ecb7ec33dde5c863a95910e176" }, { "bytes": 9697, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "edf170e844eae0f406916660b9fc3fb45dad80f7bd7543e49d1fccf01e49aa16" }, { "bytes": 9340, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f97d4371f8d65c8f21f838872219b89e0b4880c8a4430cc1116a0f73db8b5eec" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077801/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077801", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7e8a-9b14-6acb5286b7be" } sa327HXi945C4PdmRBXaW9Nx4phgfO2RI9soFSFyg3+S726N8yvg5C3WPdTHiRXVYoXm0zk3bB6ItLbRJwexCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: sa327HXi945C4PdmRBXaW9Nx4phgfO2RI9soFSFyg3+S726N8yvg5C3WPdTHiRXVYoXm0zk3bB6ItLbRJwexCQ== {"files":[{"bytes":16800,"name":"index.html","sha256":"64f59aa855db30bdcb18da03551da46ec998cc7dddc6fb15ba98e87fe82e3c93"},{"bytes":6691,"name":"publication.md","sha256":"5939d4c909c6bb4e0c6e700bf33392a1f4f81f5d9c7c02dec0eb75251445a34e"},{"bytes":6379,"name":"publication.txt","sha256":"dddea5cbd7d2e6c04c49912b5c4b64e5ab233c6f7ae80b5af025fb0d5ddb5e48"},{"bytes":2772,"name":"manifest.json","sha256":"f241797b033f59d1fda034a58bf60b217802a6babe84f7193f2792a831aedd7e"},{"bytes":89,"name":"manifest.sig","sha256":"ea45212c9c58e2bad91c12e64a861532e9830031006867fde44790a69302405e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dcb28868e3bbebcab25b9a1237eaa92775cc549dc3c2fc93b457e6d1f0d6745d"}],"publication_id":"OT-2026-000077802"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077802
OpenTechnical

OT-2026-000077802

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
dddea5cbd7d2e6c04c49912b5c4b64e5ab233c6f7ae80b5af025fb0d5ddb5e48

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077802, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077802.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077802" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077802" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077802 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077802 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077802 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077802 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077802", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16800, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "64f59aa855db30bdcb18da03551da46ec998cc7dddc6fb15ba98e87fe82e3c93" }, { "bytes": 6691, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5939d4c909c6bb4e0c6e700bf33392a1f4f81f5d9c7c02dec0eb75251445a34e" }, { "bytes": 6379, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dddea5cbd7d2e6c04c49912b5c4b64e5ab233c6f7ae80b5af025fb0d5ddb5e48" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077802/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077802", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7597-a809-f07dcf5da2aa" } g2sCfiwKKjMrVQxkCv1au66re7WPsH14FksiDiRhKO/uxbkocIxu+iCMDKomEdoCIZBufH3srbwNGe0OsokZDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: g2sCfiwKKjMrVQxkCv1au66re7WPsH14FksiDiRhKO/uxbkocIxu+iCMDKomEdoCIZBufH3srbwNGe0OsokZDA== {"files":[{"bytes":20152,"name":"index.html","sha256":"2d4876fcd6e6be76830b386cf72de3171fe9b9978f3d683d714831b29ee23404"},{"bytes":9487,"name":"publication.md","sha256":"adf6ddedcafcad217094713bb659569bab1037f4ce3743d690a2ff67675a9318"},{"bytes":9130,"name":"publication.txt","sha256":"54c9766519e988077fa445ec86bb40d53405b57a56ca2b347cc100dbfbca772b"},{"bytes":2940,"name":"manifest.json","sha256":"21241260f4a7b7101ce07dd7a0b17f9062a5a455f0ce2f4b6c57ecb20137ae3e"},{"bytes":89,"name":"manifest.sig","sha256":"7903287096e0364f61804ea7510510022aa1e08361709c133146c65c15269f1c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f9ef16d6c1b7ea6f634fd63a434066f92a1ff06cff7b6d382a24782abbc67fff"}],"publication_id":"OT-2026-000077803"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077803
OpenTechnical

OT-2026-000077803

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
54c9766519e988077fa445ec86bb40d53405b57a56ca2b347cc100dbfbca772b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077803, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077803.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077803" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077803" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077803 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077803 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077803 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077803 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077804

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
d5e44c0c6103060b4ddf51cd421e4c9577605504b10ed0403d5cb484dc2e9a39

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077804, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077804.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077804" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077804" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077804 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077804 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077804 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077804 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077805

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
969ac5e3646a187bfdbe9bdf761504b03b066caf6004f691a3e00054c4576748

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077805, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077805.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077805" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077805" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077805 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077805 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077805 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077805 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077805", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1264 }, "figures": [], "files": [ { "bytes": 19574, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e8f2ca149be0a23aa305e4bb1348c6953fef9443e3513a8f5977776e0eec1981" }, { "bytes": 8984, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1bc52be199e0b59fb4bc7e7c3190d7b4c7fe9fde6653b2a51ecb7786c34f654d" }, { "bytes": 8652, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "969ac5e3646a187bfdbe9bdf761504b03b066caf6004f691a3e00054c4576748" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077805/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077805", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-7cda-b040-76a76461eaa7" } kg+Bvmf+KWkrxVB/UdwbibSYNyjMd7zH2zdErCvU3CpMmht87I+jnieDamHjKGDYifiKlkz309ce5SMgXyJcBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kg+Bvmf+KWkrxVB/UdwbibSYNyjMd7zH2zdErCvU3CpMmht87I+jnieDamHjKGDYifiKlkz309ce5SMgXyJcBA== {"files":[{"bytes":17053,"name":"index.html","sha256":"34d3ce4d8acd9c821950beb2d7d5c65687055bf2c745a9b9cc95f07aafa1eb10"},{"bytes":6901,"name":"publication.md","sha256":"5c0dc47f7b5eac37504787506c570b110d96511fcd6da894cf17fe41f1a541bc"},{"bytes":6589,"name":"publication.txt","sha256":"1d3af50d183df7ad356ae7dd55a145147ddeae07affb1924292cc2686e9301a7"},{"bytes":2772,"name":"manifest.json","sha256":"0a2efad7b4efd4ea0005423e5e95a2852b9dced3bb9aa8b6190a89915971096e"},{"bytes":89,"name":"manifest.sig","sha256":"1b68c41fc42be9441439d41aea6f1460efa55fb580228ef96d95a6e024eece5c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"72019cd5a92749967f4b2249930f0b2701934651b653edfc6511f5de0e08d45a"}],"publication_id":"OT-2026-000077806"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077806
OpenTechnical

OT-2026-000077806

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1d3af50d183df7ad356ae7dd55a145147ddeae07affb1924292cc2686e9301a7

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077806, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077806.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077806" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077806" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077806 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077806 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077806 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077806 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077806", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17053, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "34d3ce4d8acd9c821950beb2d7d5c65687055bf2c745a9b9cc95f07aafa1eb10" }, { "bytes": 6901, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5c0dc47f7b5eac37504787506c570b110d96511fcd6da894cf17fe41f1a541bc" }, { "bytes": 6589, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1d3af50d183df7ad356ae7dd55a145147ddeae07affb1924292cc2686e9301a7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077806/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077806", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7203-9ad4-1515aac0af77" } qafaS1VT5F8ehyYIpfqO5WSQhEJkQrkvG1YHtZIcxAEY1rbATty8Nx40MhQ1xD/wBNnXjtTkSKKCjRxuGzFmAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qafaS1VT5F8ehyYIpfqO5WSQhEJkQrkvG1YHtZIcxAEY1rbATty8Nx40MhQ1xD/wBNnXjtTkSKKCjRxuGzFmAQ== {"files":[{"bytes":20406,"name":"index.html","sha256":"b91f7202ed5039f8ea20c1c233f1c8365c5098f116944d180208bc7d68c7a8e9"},{"bytes":9698,"name":"publication.md","sha256":"1ea2da61b9d5a984af3b92a8a1b8882177b0078097faec277ee8580e4ca56925"},{"bytes":9341,"name":"publication.txt","sha256":"30bb2ae4e979b26e61c874a73ca3a59b239b828712e679e096589206907fd68e"},{"bytes":2940,"name":"manifest.json","sha256":"b553827db40532c991c7e9a819ab568c3fd6112f780bff1049e08bbbb978a4ba"},{"bytes":89,"name":"manifest.sig","sha256":"f0116fe9686425413fb11120b8a0171f0b0cb38211d9598d951821ed3c891a81"},{"bytes":227,"name":"manifest.sig.txt","sha256":"80f9985d6a7b57a2f3bd112a6ea2febaca79a538274ed75ce8ba4a3c91c44888"}],"publication_id":"OT-2026-000077807"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077807
OpenTechnical

OT-2026-000077807

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
30bb2ae4e979b26e61c874a73ca3a59b239b828712e679e096589206907fd68e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077807, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077807.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077807" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077807" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077807 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077807 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077807 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077807 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077808

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3886ffdb900822c0c3f5e8769c8646720181ebeb3170a662d2aeced586dd5695

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077808, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077808.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077808" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077808" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077808 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077808 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077808 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077808 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077808", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16804, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "41c3be5a485d7424d373ba5c106929634bed9f16d048381ed3d9e347b1e46f2d" }, { "bytes": 6695, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c5ce6f7e35b158b44572de970c8b19ef4007919eacdb97226fa6f050ac49af4a" }, { "bytes": 6383, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3886ffdb900822c0c3f5e8769c8646720181ebeb3170a662d2aeced586dd5695" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077808/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077808", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7247-81b3-aa2d402fa3de" } NRZz8YR1K6YaYsichML0KaQPuD++/H9qrJXlKWviK69gIRB01TxVnw7EBTrluCfPAbR8wteO5jG338dIhWx4Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NRZz8YR1K6YaYsichML0KaQPuD++/H9qrJXlKWviK69gIRB01TxVnw7EBTrluCfPAbR8wteO5jG338dIhWx4Dg== {"files":[{"bytes":20153,"name":"index.html","sha256":"b4de531726f0ab10a2009a7c643ebbffeb54fae73d26d054a703b5e42cd168bf"},{"bytes":9488,"name":"publication.md","sha256":"d8fa81913d1c6dc653bf64b225663a97142f427874173b8192bfaad91a55f022"},{"bytes":9131,"name":"publication.txt","sha256":"d666061db41afc9aac14ca8c46ca77a40822a4133d6eccdbb88d64895f8b8edb"},{"bytes":2940,"name":"manifest.json","sha256":"7bbb3518fd98183b130f1efb29a5c1b60366a50223fb93e68a349ed115c0247e"},{"bytes":89,"name":"manifest.sig","sha256":"16faa136bbf55c45d3c70048ba04a30a6dabc60b6c35fb18bc775d67676a2e0b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"16b3f382277aa5348c8142f6d72223d51f87cabc909598eeda300a149a6b27f5"}],"publication_id":"OT-2026-000077809"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077809
OpenTechnical

OT-2026-000077809

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d666061db41afc9aac14ca8c46ca77a40822a4133d6eccdbb88d64895f8b8edb

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077809, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077809.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077809" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077809" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077809 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077809 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077809 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077809 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077809", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1335 }, "figures": [], "files": [ { "bytes": 20153, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b4de531726f0ab10a2009a7c643ebbffeb54fae73d26d054a703b5e42cd168bf" }, { "bytes": 9488, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d8fa81913d1c6dc653bf64b225663a97142f427874173b8192bfaad91a55f022" }, { "bytes": 9131, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d666061db41afc9aac14ca8c46ca77a40822a4133d6eccdbb88d64895f8b8edb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077809/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077809", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7080-b2c8-e01f0215d2b8" } a+PT380CYVLJ9T8uYNK6xEI/hz9q/SA1rAh3EmKsXsBCTbZ4bsbXta9xoqeEbmIEBcLnK4PGK2vU6JVzYF0wAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: a+PT380CYVLJ9T8uYNK6xEI/hz9q/SA1rAh3EmKsXsBCTbZ4bsbXta9xoqeEbmIEBcLnK4PGK2vU6JVzYF0wAA== {"files":[{"bytes":16256,"name":"index.html","sha256":"0aa73373a4cd778f0b068e7b67f2f154b2e7843661901e138bfba40d5fa90fd2"},{"bytes":6210,"name":"publication.md","sha256":"e9c1d86537491ffdc601adf9ba9e952184eefd1fa6834dc0e35e5a0734477ac8"},{"bytes":5899,"name":"publication.txt","sha256":"f7dd3944a28ec71905a35c2bbf90de9ea76e782599d272597cb1f69848805d36"},{"bytes":2765,"name":"manifest.json","sha256":"b9d5ebb1cf3c227405eda9f9208337d5eb6fcfa9117578a0a428f92b204f70b5"},{"bytes":89,"name":"manifest.sig","sha256":"43c6fcfb8d0cd065d156468165806fe654bc939c3931de367498c453b8505df6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7396f8e0d0faf33da100397e9c50513231d49fb975a5c70ea90639b45619fbbb"}],"publication_id":"OT-2026-000077810"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000077810
OpenTechnical

OT-2026-000077810

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f7dd3944a28ec71905a35c2bbf90de9ea76e782599d272597cb1f69848805d36

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077810, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077810.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077810" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077810" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077810 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077810 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077810 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077810 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077810", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16256, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0aa73373a4cd778f0b068e7b67f2f154b2e7843661901e138bfba40d5fa90fd2" }, { "bytes": 6210, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e9c1d86537491ffdc601adf9ba9e952184eefd1fa6834dc0e35e5a0734477ac8" }, { "bytes": 5899, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f7dd3944a28ec71905a35c2bbf90de9ea76e782599d272597cb1f69848805d36" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077810/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077810", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ed0-702f-ad6b-e6240d8cce9e" } GtST+zduVinPnQPm4BRiCv3twbLNG5bWI/KgkyAbeNxAhofS8/HIzzYcOBxqolVVvVEBgTjhZt/H+iMo8cTlCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GtST+zduVinPnQPm4BRiCv3twbLNG5bWI/KgkyAbeNxAhofS8/HIzzYcOBxqolVVvVEBgTjhZt/H+iMo8cTlCg== {"files":[{"bytes":19578,"name":"index.html","sha256":"dc517c46de4415e4b8f2bdb1cb2a0c03e8b9ddf362d84755260faf7c895347b1"},{"bytes":8988,"name":"publication.md","sha256":"869c7d4e23feade48352aa1c3dbd73c0b895021f9bdca064fbbb586a3c3ef11d"},{"bytes":8656,"name":"publication.txt","sha256":"28da97fcb9b6ff75c5731b702a76c17cdf98a872b25ee6a331c118ef451fc847"},{"bytes":2909,"name":"manifest.json","sha256":"2719588c3243beab3c9653ce9e6d10f57e888b84013b4e56810867c08518c36d"},{"bytes":89,"name":"manifest.sig","sha256":"847cd567493f35ed3ad38828365b4a52614dd65b34999856032268488c5a4814"},{"bytes":227,"name":"manifest.sig.txt","sha256":"15d61c1871b7e1381de422ca92e6475c0b864688e1b20e9c4dd10410f04d870e"}],"publication_id":"OT-2026-000077811"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077811
OpenTechnical

OT-2026-000077811

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
28da97fcb9b6ff75c5731b702a76c17cdf98a872b25ee6a331c118ef451fc847

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077811, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077811.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077811" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077811" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077811 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077811 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077811 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077811 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077811", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1264 }, "figures": [], "files": [ { "bytes": 19578, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dc517c46de4415e4b8f2bdb1cb2a0c03e8b9ddf362d84755260faf7c895347b1" }, { "bytes": 8988, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "869c7d4e23feade48352aa1c3dbd73c0b895021f9bdca064fbbb586a3c3ef11d" }, { "bytes": 8656, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "28da97fcb9b6ff75c5731b702a76c17cdf98a872b25ee6a331c118ef451fc847" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077811/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077811", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-7264-abd1-fb39183661ab" } vwG+Fc1Nf4ZAfgvxTDJASwaUDD2bddKX6mI3kA0QTqCv7evZgYHKw72wFEbhuKPGEl0GROOtR3SGPw2Cg2amAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vwG+Fc1Nf4ZAfgvxTDJASwaUDD2bddKX6mI3kA0QTqCv7evZgYHKw72wFEbhuKPGEl0GROOtR3SGPw2Cg2amAg== {"files":[{"bytes":17060,"name":"index.html","sha256":"9a2ecdf324655635b14c34b0c3a5e38e5939620656bb25d7fe2110d711c2ddb8"},{"bytes":6904,"name":"publication.md","sha256":"6e95ab49f8d85aa75e358f5434c4dde14cfcf7230b58d607ffbd09785a022bba"},{"bytes":6590,"name":"publication.txt","sha256":"f85dc78b0727bd07675e1d6681ea26e53f92da0fdeb138984032613d5aa436e3"},{"bytes":2774,"name":"manifest.json","sha256":"edf84aa6ec36ceda191e09e16550a758f28233951bc8578ba60ebe6f534d253d"},{"bytes":89,"name":"manifest.sig","sha256":"f7631f3070955a54f6943076b61008b8a3a2a9f6bb955b846ecce4674c8c071f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5e532290c57a801cfb8fe8f9291b8c9851b103cc77cb446bd555c1ab50949ce2"}],"publication_id":"OT-2026-000077812"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077812
OpenTechnical

OT-2026-000077812

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f85dc78b0727bd07675e1d6681ea26e53f92da0fdeb138984032613d5aa436e3

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077812, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077812.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077812" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077812" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077812 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077812 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077812 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077812 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077813

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
980f5c39252f681c1c7e4bf5bd5a693cbeece68cefb5f08638da995cb859c79b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077813, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077813.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077813" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077813" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077813 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077813 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077813 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077813 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077814

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ef679bb936719216fc9ce3708cd394cbad2391d03a8bd41a95183af0428218c1

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077814, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077814.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077814" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077814" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077814 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077814 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077814 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077814 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077814", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16257, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ae8c9a5a17f44498c1f456b7db3e1d1eeb8ad32acfbe5aa9b5cd53b1009a1446" }, { "bytes": 6211, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b1e3829d2481656c8a20ada936f0bc86b3d4e937c42ee3e3cf64c6d8b90f4206" }, { "bytes": 5900, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ef679bb936719216fc9ce3708cd394cbad2391d03a8bd41a95183af0428218c1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077814/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077814", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ed0-751d-9afb-55d71f5f2212" } VvS35x/Qhz9DzOKIld8d+ZC/JGYaAmG08BIlo7XnhirEirUX8q8/O8fWE/J5LcMarMbBWfEcL9cN3g/EqDveBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: VvS35x/Qhz9DzOKIld8d+ZC/JGYaAmG08BIlo7XnhirEirUX8q8/O8fWE/J5LcMarMbBWfEcL9cN3g/EqDveBg== {"files":[{"bytes":20157,"name":"index.html","sha256":"01532a31287b6ce1ffd8aaf9921aa3d4585df06529f4b9030f0052ac5dae439d"},{"bytes":9492,"name":"publication.md","sha256":"5665ca9eab62fb13e50c7ab89b4db5356da52045050fa2d675ba2693e5848934"},{"bytes":9135,"name":"publication.txt","sha256":"a3ed9a2108e6ce9c11cf5222c94ce4295b01469dd3b48e8f0653e17799d976ab"},{"bytes":2940,"name":"manifest.json","sha256":"f8b0e9c3c0b2009d368fda4f10b992fde0336ec9c594195f979d3017f8eb2703"},{"bytes":89,"name":"manifest.sig","sha256":"de02d269b702c1a67e3152c6213a5d2c7e4aa493defd82b9d56579cdb8ee8ce9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"51ac58ad5cfbbfe856a6b015b0dfb72453e323b8d8a9fc89fe5a64f7d4609100"}],"publication_id":"OT-2026-000077815"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077815
OpenTechnical

OT-2026-000077815

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a3ed9a2108e6ce9c11cf5222c94ce4295b01469dd3b48e8f0653e17799d976ab

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077815, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077815.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077815" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077815" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077815 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077815 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077815 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077815 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077816

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
03a96b7f875d66ca60fc7c68b9bd4eea8b948d8d06b363f885aa44ce64bad24d

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077816, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077816.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077816" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077816" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077816 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077816 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077816 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077816 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077816", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16812, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e75097da4274f77c57f328b3308337eec412a34dc4ea9b37cbab0b38a804139c" }, { "bytes": 6699, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "753372881e4103af2166e5844a674cf3403d6f917a545996f27a72d77fe6d186" }, { "bytes": 6385, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "03a96b7f875d66ca60fc7c68b9bd4eea8b948d8d06b363f885aa44ce64bad24d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077816/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077816", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7637-bff0-162f2cd71439" } +1vz17iF0qngm6qg6xuyFbnxSqGO3VaEuHr5CpZNfN2C1WwDA/raBrOvqnkjFzXCRG8OMS1tVDvUYWSLKPpUCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +1vz17iF0qngm6qg6xuyFbnxSqGO3VaEuHr5CpZNfN2C1WwDA/raBrOvqnkjFzXCRG8OMS1tVDvUYWSLKPpUCg== {"files":[{"bytes":19767,"name":"index.html","sha256":"b65fdf179e2b6a9c4dbb1d7deb42764ea94cacbb20b1803a2598ceed9c500694"},{"bytes":9145,"name":"publication.md","sha256":"d98f51841401af97afd59127b81113fd1e48a662bd770f23098c4187bd1eac75"},{"bytes":8823,"name":"publication.txt","sha256":"18febcb8c6150f3ddfbc0625721829b3fbbd8b649bbd583fc1e61d3e9c38fc0f"},{"bytes":2888,"name":"manifest.json","sha256":"13ebb261a5233e0b23243ee79d4baabcab3cd80deb0eb6726602144a5ace32a6"},{"bytes":89,"name":"manifest.sig","sha256":"4daa919496432ec2d59ddf2ad25b6ecc22904f52e4c99dd966bf05d4537b37d6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7849021f1cae678bb2988d2a9681e4452dac11b4f6020c2f2c1cd1b699adc936"}],"publication_id":"OT-2026-000077817"} Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077817
OpenTechnical

OT-2026-000077817

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
18febcb8c6150f3ddfbc0625721829b3fbbd8b649bbd583fc1e61d3e9c38fc0f

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077817, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077817.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077817" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077817" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077817 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077817 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077817 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077817 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077817", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1304 }, "figures": [], "files": [ { "bytes": 19767, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b65fdf179e2b6a9c4dbb1d7deb42764ea94cacbb20b1803a2598ceed9c500694" }, { "bytes": 9145, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d98f51841401af97afd59127b81113fd1e48a662bd770f23098c4187bd1eac75" }, { "bytes": 8823, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "18febcb8c6150f3ddfbc0625721829b3fbbd8b649bbd583fc1e61d3e9c38fc0f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077817/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077817", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-7bbd-81c1-0b99bef859d2" } V2xRcO4Bbm4i1A69N5m5X2n5aCd2pmpllh3RRz5FbhyUBEkxSvuNgLLkLgN3eniQ2KcjtXZSX3BkT9sOQ4lcDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: V2xRcO4Bbm4i1A69N5m5X2n5aCd2pmpllh3RRz5FbhyUBEkxSvuNgLLkLgN3eniQ2KcjtXZSX3BkT9sOQ4lcDQ== {"files":[{"bytes":16261,"name":"index.html","sha256":"2ca27ddc2ce85166312b173514a0e03410805136bdb7cad7b207e286346f4058"},{"bytes":6215,"name":"publication.md","sha256":"bd8b7ab72e8a1633319ac4ce0683ac8ee1ecddf3bdbe3257b75c508a1d1854fe"},{"bytes":5904,"name":"publication.txt","sha256":"4feab8d45f4e665d4093060d42f9d675f45c1d7011b9c704082ca8e411c40be9"},{"bytes":2765,"name":"manifest.json","sha256":"1c2c3698ca831ada92dd09dfb0e540f93b7812a395fc51b4c03b77fc677ec5fa"},{"bytes":89,"name":"manifest.sig","sha256":"55406236ce54c3f843b1009045b46cd6b6e527b7f98d105aff704462b2411dc2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"db2e42d83f08c6c7a223dcaa8f6db901eb250022951b04ea264d4e3086d593da"}],"publication_id":"OT-2026-000077818"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000077818
OpenTechnical

OT-2026-000077818

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
4feab8d45f4e665d4093060d42f9d675f45c1d7011b9c704082ca8e411c40be9

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077818, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077818.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077818" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077818" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077818 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077818 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077818 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077818 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077818", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16261, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2ca27ddc2ce85166312b173514a0e03410805136bdb7cad7b207e286346f4058" }, { "bytes": 6215, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bd8b7ab72e8a1633319ac4ce0683ac8ee1ecddf3bdbe3257b75c508a1d1854fe" }, { "bytes": 5904, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4feab8d45f4e665d4093060d42f9d675f45c1d7011b9c704082ca8e411c40be9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077818/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077818", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ed0-7242-8191-62268e8ca9b7" } +srLNaxApedyzOcUFAmz6FhKO3ScM+JYbaNjW84WhP7sSqjxFqFnJ1NO9TVYPFZ0S7fOuKcRwXTYWnySHlA+CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +srLNaxApedyzOcUFAmz6FhKO3ScM+JYbaNjW84WhP7sSqjxFqFnJ1NO9TVYPFZ0S7fOuKcRwXTYWnySHlA+CQ== {"files":[{"bytes":20599,"name":"index.html","sha256":"c2f4ec1b1744a887d6950664f05cfed7ce8b0322699637fe7530270c1a2d8d34"},{"bytes":9859,"name":"publication.md","sha256":"d08dd876b1015a120ef78862fa8e549a600b4288bbe083d60eb0613a54cbd5d9"},{"bytes":9512,"name":"publication.txt","sha256":"fdb8e4c6d4b5bf51839e2dfb20237a7279175c193d811031348b75069fae9ec3"},{"bytes":2919,"name":"manifest.json","sha256":"f9afcad581e9e26322dbad5f45c745983453945cea2e01e263daa3b51ae32940"},{"bytes":89,"name":"manifest.sig","sha256":"1db88d79970fbce83d3a89a5d5782523b0e4b4f3069462ba61b7f07fdb3a526a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2f78cda6ee205570fdebd923959ef18e731b7f4c954ee2daec43f175834fa5b0"}],"publication_id":"OT-2026-000077819"} Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077819
OpenTechnical

OT-2026-000077819

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
fdb8e4c6d4b5bf51839e2dfb20237a7279175c193d811031348b75069fae9ec3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0035]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077819, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077819.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077819" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077819" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077819 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077819 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077819 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077819 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077819", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1410 }, "figures": [], "files": [ { "bytes": 20599, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c2f4ec1b1744a887d6950664f05cfed7ce8b0322699637fe7530270c1a2d8d34" }, { "bytes": 9859, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d08dd876b1015a120ef78862fa8e549a600b4288bbe083d60eb0613a54cbd5d9" }, { "bytes": 9512, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fdb8e4c6d4b5bf51839e2dfb20237a7279175c193d811031348b75069fae9ec3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077819/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077819", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7be3-8fc1-fcd8270fec95" } P3b/4LsG4g40t4p4rGQv+WC+iKL/ACI1p28YhysIlnDmFrUt0pvKfngIw/rPliBzSZ4VErIYsEr+s5d/6d9CCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: P3b/4LsG4g40t4p4rGQv+WC+iKL/ACI1p28YhysIlnDmFrUt0pvKfngIw/rPliBzSZ4VErIYsEr+s5d/6d9CCA== {"files":[{"bytes":17065,"name":"index.html","sha256":"1ee43deea5e8710f347f39712be40bab4263ef68318867491702aacf8707d3f3"},{"bytes":6909,"name":"publication.md","sha256":"e1d584ea840494f1880acf27c95f3f289f11decb039b4f04d8d280f095445146"},{"bytes":6595,"name":"publication.txt","sha256":"1afb4d064d2fbbeb3b83b17a29f1b58b446c5e717fee87757369920ec40800c2"},{"bytes":2774,"name":"manifest.json","sha256":"171a4ef9a88a2ef86c3adebf6a504c99fb73bd09277871e41706c718d54534d7"},{"bytes":89,"name":"manifest.sig","sha256":"3a6b1b261b29b18d64628919ae2d6d92110bd149f3b7201066031a4a25d8f564"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ee61cd7c964bbf1229fcaff1ba86ca7af1f828c4dfc38f1f8a05e3e896edd7bc"}],"publication_id":"OT-2026-000077820"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077820
OpenTechnical

OT-2026-000077820

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1afb4d064d2fbbeb3b83b17a29f1b58b446c5e717fee87757369920ec40800c2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077820, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077820.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077820" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077820" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077820 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077820 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077820 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077820 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077821

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
bdefbb3be175077f300c7b80f450542d51a910f019ef488a9111f33c7a0880c6

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077821, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077821.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077821" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077821" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077821 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077821 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077821 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077821 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077822

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
74707ad2e7e90a995477e8ffd3ff9bcf3a86159b838eb765f5746defb99cfa3a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077822, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077822.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077822" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077822" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077822 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077822 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077822 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077822 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077822", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16816, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "925da72046dd26a6364a619b46ca8f272234109bbb23a0dce7c7b449b3b375e7" }, { "bytes": 6703, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f2e3a4dbbf9a97f72ebd671a20595f32d3b838dc7e3efad6b6fded45a2eacd43" }, { "bytes": 6389, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "74707ad2e7e90a995477e8ffd3ff9bcf3a86159b838eb765f5746defb99cfa3a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077822/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077822", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-775f-8895-22273de009a6" } re17VsOqnKKX9EWtjqafa+bZsVi6jfuiIHBDnwQ/oXzNEvHia38c6dKZkPT69hfWohMCNAySfsXAZVo9nwqVBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: re17VsOqnKKX9EWtjqafa+bZsVi6jfuiIHBDnwQ/oXzNEvHia38c6dKZkPT69hfWohMCNAySfsXAZVo9nwqVBQ== {"files":[{"bytes":19713,"name":"index.html","sha256":"e8a7676cc3ebf1ad08182c9fc21825442b09a6dee3dccdbbedd6a387b1a7a410"},{"bytes":9091,"name":"publication.md","sha256":"c11795b219277d3805eaa1c121702faadd668f2294e462d558aec5dc650d02ca"},{"bytes":8769,"name":"publication.txt","sha256":"f22ca33558187f3e23463570d9ead1d2964760c32991f6891ad37ec0d3d7aba8"},{"bytes":2888,"name":"manifest.json","sha256":"68fa69a106f8211116bb20e7f528a3657a18e84d06282054595e30581006d21c"},{"bytes":89,"name":"manifest.sig","sha256":"56fee51a5fe1d4fd49e9dd03c0556acfc04b8dae02a3626a5aa38a68f0e0c6c4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e23b0290eaa9df19d372eb9370bed20328b40afca28605bf185ba8b929f5e4ba"}],"publication_id":"OT-2026-000077823"} Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077823
OpenTechnical

OT-2026-000077823

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f22ca33558187f3e23463570d9ead1d2964760c32991f6891ad37ec0d3d7aba8

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077823, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077823.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077823" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077823" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077823 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077823 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077823 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077823 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077824

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
9f7f524fea0f97dc56856445f44140749300f81e4756bd373bb7208b0ca9218b

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077824, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077824.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077824" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077824" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077824 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077824 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077824 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077824 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077824", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 767 }, "figures": [], "files": [ { "bytes": 15928, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0987c818b5829faff3fad0ba2036950e17d707ceb3af29cf4d9c690c24f27d1c" }, { "bytes": 5992, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4e9e4ea3a194be9c874a42dac252a8e56b42a38c43e13350800f63c16773b3ae" }, { "bytes": 5663, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9f7f524fea0f97dc56856445f44140749300f81e4756bd373bb7208b0ca9218b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077824/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077824", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae95-2ed0-7d59-a31d-3e4895f2eec7" } Tb2erl1+2pI61O+IvbelEEnP0keX8RA72+S8RHyup//0YHWO49lAJBomsEH4JoTEqaG2wVvV7oOLNR24jGcjAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Tb2erl1+2pI61O+IvbelEEnP0keX8RA72+S8RHyup//0YHWO49lAJBomsEH4JoTEqaG2wVvV7oOLNR24jGcjAg== {"files":[{"bytes":20545,"name":"index.html","sha256":"d1742bf6eb853d373e538361e687b5322b5b191694619b344607980d3e72fd9d"},{"bytes":9805,"name":"publication.md","sha256":"413484d0fc52cf902fe9b9c85d83681e03635b8d0168d762682b3e5986fd0e4e"},{"bytes":9458,"name":"publication.txt","sha256":"774c1afe1f0fd6ccada1f7286c856c458b9fbd7f3060f837966658f65a0c3592"},{"bytes":2919,"name":"manifest.json","sha256":"8f4488b32804d2b730acee7c075e157cf28926526c9ff15a0f14a403ca4c8fc3"},{"bytes":89,"name":"manifest.sig","sha256":"f4771fba1d2ebbfd004a8de435c3a1613ced083e7d653db81d6089bd94496ad4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0225afc2ef19919ace016372724780abca6e25244d43f2b0efc92f529b3190e2"}],"publication_id":"OT-2026-000077825"} Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077825
OpenTechnical

OT-2026-000077825

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
774c1afe1f0fd6ccada1f7286c856c458b9fbd7f3060f837966658f65a0c3592

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0035]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077825, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077825.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077825" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077825" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077825 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077825 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077825 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077825 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077826

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
c3fa34f120e783cb9507f86fb61917fda5971014b0cc9c84ee1819721508cd62

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077826, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077826.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077826" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077826" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077826 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077826 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077826 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077826 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077826", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 838 }, "figures": [], "files": [ { "bytes": 16477, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dd3b1f425b7783b2e25f4a3e420cdaef3ceb78ee248767fcb1f6300983908b44" }, { "bytes": 6474, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f4ccde65c7f79cc64de69bc26adedc9aae7673667b58bf124569b0ff315cc9c9" }, { "bytes": 6142, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c3fa34f120e783cb9507f86fb61917fda5971014b0cc9c84ee1819721508cd62" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077826/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077826", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7e90-a31c-c76c6c59207e" } o4b6fqNpyK5YMuH6gSFyGcUQc9ByN5JD/Brj0EquMruShmXuBsn4I4R3+1WAfDLwtJFWuH1fIPsTBT+TjhvPBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: o4b6fqNpyK5YMuH6gSFyGcUQc9ByN5JD/Brj0EquMruShmXuBsn4I4R3+1WAfDLwtJFWuH1fIPsTBT+TjhvPBA== {"files":[{"bytes":20292,"name":"index.html","sha256":"444751d69d3a73ffb133dc8a5dcc2bebdf437707c803cafa9a13ba550163858b"},{"bytes":9595,"name":"publication.md","sha256":"4bc70496ddb4d22b4be9f4388693a2bddb9cc1f81d4471e9a63db6182bb35ba4"},{"bytes":9248,"name":"publication.txt","sha256":"47d8d983d74d61ad685b0010afa7b64743fa5702e17b7df1db8c1b410483a837"},{"bytes":2919,"name":"manifest.json","sha256":"1f1da1db12b4a81be9c87bd9c5b3a65ddf328124d5d8162e1ffd0434e030a6a4"},{"bytes":89,"name":"manifest.sig","sha256":"dd89076a0248e723d1668b8fc478980b684496282216b9f4230ce2bdbfe90290"},{"bytes":227,"name":"manifest.sig.txt","sha256":"943574a8b225b71675731e3b506753d9a1b6f3e765b4351074278fe98fe865c7"}],"publication_id":"OT-2026-000077827"} Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077827
OpenTechnical

OT-2026-000077827

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
47d8d983d74d61ad685b0010afa7b64743fa5702e17b7df1db8c1b410483a837

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077827, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077827.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077827" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077827" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077827 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077827 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077827 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077827 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077827", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1360 }, "figures": [], "files": [ { "bytes": 20292, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "444751d69d3a73ffb133dc8a5dcc2bebdf437707c803cafa9a13ba550163858b" }, { "bytes": 9595, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4bc70496ddb4d22b4be9f4388693a2bddb9cc1f81d4471e9a63db6182bb35ba4" }, { "bytes": 9248, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "47d8d983d74d61ad685b0010afa7b64743fa5702e17b7df1db8c1b410483a837" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077827/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077827", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-724e-85e5-c94cfbf8a96a" } Z+9Rk8cf+FOc77JI3ZaOoqUxHyku9z6UarbgUNLMCRTtL9M2SsbkRZk3g+/2JEovkY3zJD7b5r6jG1fJpFLKCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Z+9Rk8cf+FOc77JI3ZaOoqUxHyku9z6UarbgUNLMCRTtL9M2SsbkRZk3g+/2JEovkY3zJD7b5r6jG1fJpFLKCQ== {"files":[{"bytes":15929,"name":"index.html","sha256":"b044a9395067ae757317f34f8c56537ff1eaf2d27e441275b5081e7cdae4fa68"},{"bytes":5993,"name":"publication.md","sha256":"6d5b87fa0a15e120db5700d25a3a2c66c9f7765dfc237bba389d9144fd062b1c"},{"bytes":5664,"name":"publication.txt","sha256":"e9bebd7cf92126d52ec7b7480a70d911ad1db17d70d7df1b6fb0872d3cdb64f9"},{"bytes":2815,"name":"manifest.json","sha256":"fd9fefe12e824126b6554ba3bec563137402e26eac38c3e21696362964e022c7"},{"bytes":89,"name":"manifest.sig","sha256":"b0e71e529035e223c062ec2287e52b4209fa3639bc91b915d2e070f17fdfc6b3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"59569ab6373284f093fdaeeef89637efd5b0e2604bd1bc9a4458589de3524544"}],"publication_id":"OT-2026-000077828"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077828
OpenTechnical

OT-2026-000077828

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
e9bebd7cf92126d52ec7b7480a70d911ad1db17d70d7df1b6fb0872d3cdb64f9

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077828, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077828.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077828" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077828" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077828 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077828 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077828 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077828 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077829

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6f2797062f157098bb7ae818dbc217c3901ae595992d0a34bda4a857a6ce173a

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077829, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077829.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077829" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077829" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077829 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077829 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077829 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077829 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077829", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1252 }, "figures": [], "files": [ { "bytes": 19467, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "85a559e6b237dfa02b29a551fcccdffb7e939a5afee7717ad404f575a15413d3" }, { "bytes": 8893, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4fad50f12e6b8011735ef2027495eece3f89184be85de51a6fa483ffd9ff1489" }, { "bytes": 8569, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6f2797062f157098bb7ae818dbc217c3901ae595992d0a34bda4a857a6ce173a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077829/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077829", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-744f-badb-b3cf6452b37e" } 1WoArwa/iH8Aj17/jjRAvZ1FIm2a+zHZVMB3gnB6k/xslUCQ/drvm7r+2mHRPKIEDOM/PZT7H8N5WQgW+/b9BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1WoArwa/iH8Aj17/jjRAvZ1FIm2a+zHZVMB3gnB6k/xslUCQ/drvm7r+2mHRPKIEDOM/PZT7H8N5WQgW+/b9BQ== {"files":[{"bytes":16727,"name":"index.html","sha256":"d446ea684e19d35e2a49012c255bdf4498079ccce323ae0ceedd96bad09d893f"},{"bytes":6687,"name":"publication.md","sha256":"fe801937b77c3b20e96f4d6e0f10ff792c98be2d8bf390bd542974f004210128"},{"bytes":6349,"name":"publication.txt","sha256":"1ca5c1bec64a64faf07fe30c649a6075615fdaaeb651bb0b29f67139ffa2163f"},{"bytes":2830,"name":"manifest.json","sha256":"836b1648ca05f6bd8ceb7b1b24a4f921d8bcff2291f76debfe09260eac3667c0"},{"bytes":89,"name":"manifest.sig","sha256":"24027c43b0417292173d02c4aa408e36522585d326c45d32c34d931a817821b2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"25bb73e514241385ae1cef7a5f3fea350c550c5b99882cf9f0f7576663859fef"}],"publication_id":"OT-2026-000077830"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077830
OpenTechnical

OT-2026-000077830

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
1ca5c1bec64a64faf07fe30c649a6075615fdaaeb651bb0b29f67139ffa2163f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077830, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077830.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077830" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077830" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077830 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077830 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077830 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077830 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077830", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 872 }, "figures": [], "files": [ { "bytes": 16727, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d446ea684e19d35e2a49012c255bdf4498079ccce323ae0ceedd96bad09d893f" }, { "bytes": 6687, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fe801937b77c3b20e96f4d6e0f10ff792c98be2d8bf390bd542974f004210128" }, { "bytes": 6349, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1ca5c1bec64a64faf07fe30c649a6075615fdaaeb651bb0b29f67139ffa2163f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077830/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077830", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7d66-8a4a-77ec44969075" } Rua4wyMPk43cHDtLjF7u43XbQxWbA1rWFO1LTvf/AYeT4h6V543+9x31eVXWK6KPmQRpGNc7F/HCixNvFlpUBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Rua4wyMPk43cHDtLjF7u43XbQxWbA1rWFO1LTvf/AYeT4h6V543+9x31eVXWK6KPmQRpGNc7F/HCixNvFlpUBg== {"files":[{"bytes":20299,"name":"index.html","sha256":"52fea9a0d5dbf5197999ebde054cfead005c09948963072b2cba1af23c0a7978"},{"bytes":9607,"name":"publication.md","sha256":"8ea65dde280df87648cce2fe9d556bab4c10fe4492578554f08275f4bcafa2bc"},{"bytes":9258,"name":"publication.txt","sha256":"eff9a39f8058a2ea0438875a930ce39b4eda359e4520343ec242d60200ba6719"},{"bytes":2932,"name":"manifest.json","sha256":"44d5de7fcd9cd4e71e149054c96e7811e986bb80ac930b30c035b95f8e84d7f7"},{"bytes":89,"name":"manifest.sig","sha256":"86dc03a311b1e18e80bdb5a488209ec6b276f8762ce3fb14accd56d1a0e1a41b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7dcb3769649cba2cb0527417281099af4fa9335c6f341108c0c0847e3b035307"}],"publication_id":"OT-2026-000077831"} Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077831
OpenTechnical

OT-2026-000077831

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
eff9a39f8058a2ea0438875a930ce39b4eda359e4520343ec242d60200ba6719

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077831, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077831.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077831" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077831" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077831 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077831 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077831 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077831 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077831", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1358 }, "figures": [], "files": [ { "bytes": 20299, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "52fea9a0d5dbf5197999ebde054cfead005c09948963072b2cba1af23c0a7978" }, { "bytes": 9607, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8ea65dde280df87648cce2fe9d556bab4c10fe4492578554f08275f4bcafa2bc" }, { "bytes": 9258, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "eff9a39f8058a2ea0438875a930ce39b4eda359e4520343ec242d60200ba6719" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077831/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077831", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-777c-b63c-a62ced6ff967" } xxgLs5SWM+yFhhXTgcQjTbWHTEAYn2/0ypbU+PmjAlm+/KUbvO0OFrem3Nrf3o5AKd/yKjxkjhwmKQnnzh0xDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: xxgLs5SWM+yFhhXTgcQjTbWHTEAYn2/0ypbU+PmjAlm+/KUbvO0OFrem3Nrf3o5AKd/yKjxkjhwmKQnnzh0xDg== {"files":[{"bytes":16478,"name":"index.html","sha256":"64074155e2daae1557e0cb7c455af314a71ba0c5029ba15bf089c161db94b98f"},{"bytes":6475,"name":"publication.md","sha256":"7cd66b1474608995b9d8e8a1639b157505dcd780c5f8862572dd6b05e1cea2ad"},{"bytes":6143,"name":"publication.txt","sha256":"11af024174435bf9f94282009529bbb88ea8a8e820ede658e00c2b819cc7affc"},{"bytes":2824,"name":"manifest.json","sha256":"621967e77c3a2284186169eab61ecc520bdfad7f1eb75738ef81ba0f2bc8d470"},{"bytes":89,"name":"manifest.sig","sha256":"1512d195538b4070421bc71ffeedcd061f56c101ce923b8108dde1f17b224c76"},{"bytes":227,"name":"manifest.sig.txt","sha256":"267d0542e648a49c13f2bd2962d1ab3b29aaffee38b7348993fc8bf95230646b"}],"publication_id":"OT-2026-000077832"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077832
OpenTechnical

OT-2026-000077832

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
11af024174435bf9f94282009529bbb88ea8a8e820ede658e00c2b819cc7affc

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077832, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077832.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077832" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077832" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077832 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077832 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077832 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077832 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077832", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 838 }, "figures": [], "files": [ { "bytes": 16478, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "64074155e2daae1557e0cb7c455af314a71ba0c5029ba15bf089c161db94b98f" }, { "bytes": 6475, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7cd66b1474608995b9d8e8a1639b157505dcd780c5f8862572dd6b05e1cea2ad" }, { "bytes": 6143, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "11af024174435bf9f94282009529bbb88ea8a8e820ede658e00c2b819cc7affc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077832/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077832", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7610-9658-8b823309c058" } S+B0Po0fIvpK7ZgX+d5LU5QSmz1wUyq3HHYtBO5X2D7bSBKXb1zZdeWmMjFp6HtHyRm7CUre6sz4TV42AYZvDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: S+B0Po0fIvpK7ZgX+d5LU5QSmz1wUyq3HHYtBO5X2D7bSBKXb1zZdeWmMjFp6HtHyRm7CUre6sz4TV42AYZvDA== {"files":[{"bytes":20046,"name":"index.html","sha256":"d1bd5d503320adfab418c064ce5bbf743cff9190111357b7201b4a50d4bd96ae"},{"bytes":9397,"name":"publication.md","sha256":"5e90eb81b1a9a40640b96e5fc94c08c41d504833999bb505dcb2da98c406c502"},{"bytes":9048,"name":"publication.txt","sha256":"4b959fce68e68e74f52a729ee2d72ae3cb53b25a2427b3caf6f9525ed6fab037"},{"bytes":2932,"name":"manifest.json","sha256":"1fe39947486258d858b94d566111fe1b5d794e448f8a66d7a06f8ca3194b2246"},{"bytes":89,"name":"manifest.sig","sha256":"15727cf7f07f428f9e968b57fbe8de7f441ff533bfdc18f25a6e35d80fa62a65"},{"bytes":227,"name":"manifest.sig.txt","sha256":"450573d03a3a40592441214efb15626a2cc693d568890215cdeef58f599bad0b"}],"publication_id":"OT-2026-000077833"} Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077833
OpenTechnical

OT-2026-000077833

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
4b959fce68e68e74f52a729ee2d72ae3cb53b25a2427b3caf6f9525ed6fab037

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077833, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077833.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077833" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077833" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077833 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077833 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077833 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077833 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077833", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1323 }, "figures": [], "files": [ { "bytes": 20046, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d1bd5d503320adfab418c064ce5bbf743cff9190111357b7201b4a50d4bd96ae" }, { "bytes": 9397, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5e90eb81b1a9a40640b96e5fc94c08c41d504833999bb505dcb2da98c406c502" }, { "bytes": 9048, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4b959fce68e68e74f52a729ee2d72ae3cb53b25a2427b3caf6f9525ed6fab037" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077833/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077833", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7001-a514-a5be360c4fdd" } flxLeQ+updyKQEeyZPL+ZzuRi5SE++c+DvT5ZzJacBVuHi+xvvqxOn7UiNGgS9qJv3UdFW5Eg1uX1k5jeNUYCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: flxLeQ+updyKQEeyZPL+ZzuRi5SE++c+DvT5ZzJacBVuHi+xvvqxOn7UiNGgS9qJv3UdFW5Eg1uX1k5jeNUYCg== {"files":[{"bytes":15933,"name":"index.html","sha256":"172cf036722fc0eec1f98caf929f88c23420c444aca54687028dad8803d34e81"},{"bytes":5997,"name":"publication.md","sha256":"e87c6c4620d6b3067cee4250c38b0be2169603f210d1edc768ecfb43578d68fb"},{"bytes":5668,"name":"publication.txt","sha256":"f2718f3b6b3bb631f54a035f4b249fe92dd5377327dfc6a0afd37539684811d8"},{"bytes":2815,"name":"manifest.json","sha256":"5cccd4dc46728baaf9288578427f148142f1a4779a030383fa47b525790b5da0"},{"bytes":89,"name":"manifest.sig","sha256":"ec6fcf0131328836b771eec001a0fc12d28cfdac4efd55adfbfb84eee501471b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1d916aeb3fa2d792acb20269cc1a747504514e887d4e346f286ff86594b5a90b"}],"publication_id":"OT-2026-000077834"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077834
OpenTechnical

OT-2026-000077834

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
f2718f3b6b3bb631f54a035f4b249fe92dd5377327dfc6a0afd37539684811d8

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077834, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077834.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077834" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077834" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077834 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077834 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077834 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077834 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077835

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
487677333acd2bee566e3ad3d095496c932e9a4efad0e2b2c041096d9cd7d542

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077835, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077835.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077835" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077835" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077835 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077835 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077835 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077835 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077836

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
501688869ebdf049e92d8e7e4969e088de68f33a29fac2c2c4b627402d33a713

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077836, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077836.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077836" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077836" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077836 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077836 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077836 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077836 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077836", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 872 }, "figures": [], "files": [ { "bytes": 16731, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d6b473a7afc24db2b1e86d920d396861db56f1d55fcd475aa08906a355ef5202" }, { "bytes": 6691, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ea5d07e14ebf5f37cc8f81bef329dda42a4cbae8863e0ec1493f6783b955269a" }, { "bytes": 6353, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "501688869ebdf049e92d8e7e4969e088de68f33a29fac2c2c4b627402d33a713" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077836/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077836", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-77b9-8853-de89e34d8889" } wR6DenpayyrhzQsBMMTWmQ+Dopcgn2O0RAIivW3A5qOQ/glrOU64FU+73xwCcLoKbs+u1Da/jHm3VJ+AckrdCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wR6DenpayyrhzQsBMMTWmQ+Dopcgn2O0RAIivW3A5qOQ/glrOU64FU+73xwCcLoKbs+u1Da/jHm3VJ+AckrdCg== {"files":[{"bytes":20299,"name":"index.html","sha256":"6c126ea8d093e28ae38ccf45af0b29f2ff0473e5211b025565993f0ebe5d5475"},{"bytes":9607,"name":"publication.md","sha256":"3fcb048e7dd86dc517ce1eaa3241bd8e10e45abc9b85079ecc739bfc3403a4fb"},{"bytes":9258,"name":"publication.txt","sha256":"ec1f9286f62a20cc7570b31a22e997d8823131eec998f2902b05a599927aee10"},{"bytes":2932,"name":"manifest.json","sha256":"2e80f4d76b87022be7fc35905fdd674d1c696a673c6b128a833f5f98b5079681"},{"bytes":89,"name":"manifest.sig","sha256":"9dee1dbc253eb1fdd2e8ecea3d824bd1c47a61a946c8d8422420394aa48012be"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3a66b7fed4d2fd780d62aaf68de9559cb434b44c6032e855e1f217d4192500a7"}],"publication_id":"OT-2026-000077837"} Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077837
OpenTechnical

OT-2026-000077837

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ec1f9286f62a20cc7570b31a22e997d8823131eec998f2902b05a599927aee10

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077837, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077837.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077837" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077837" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077837 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077837 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077837 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077837 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077837", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1358 }, "figures": [], "files": [ { "bytes": 20299, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6c126ea8d093e28ae38ccf45af0b29f2ff0473e5211b025565993f0ebe5d5475" }, { "bytes": 9607, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3fcb048e7dd86dc517ce1eaa3241bd8e10e45abc9b85079ecc739bfc3403a4fb" }, { "bytes": 9258, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ec1f9286f62a20cc7570b31a22e997d8823131eec998f2902b05a599927aee10" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077837/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077837", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-70d3-921e-21c236a2cae5" } jImia4OFqo0++tu1Q3Ro6Nt+t5WpNpvSG3E9U36sFo0NhOniy2HguvZ5QvADLRJ2h7yZ7PVmjo35AN3kYpCoAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jImia4OFqo0++tu1Q3Ro6Nt+t5WpNpvSG3E9U36sFo0NhOniy2HguvZ5QvADLRJ2h7yZ7PVmjo35AN3kYpCoAQ== {"files":[{"bytes":16482,"name":"index.html","sha256":"6b65590942391af1d8fe940bc0f3804478d0984f82060a82b35977e042ea3acd"},{"bytes":6479,"name":"publication.md","sha256":"63a5df2413a4b70a9c69b8cb8171bab6f7aa531b0ff490d638a4deb9648a335f"},{"bytes":6147,"name":"publication.txt","sha256":"68068934f8ffc234ee759acb9a96631cfd548912f7be73fa5ab40e34f4eaceb2"},{"bytes":2824,"name":"manifest.json","sha256":"b69e652658b212b75c60feb09af3c46a2306642c321c38f8809fc441de435ef8"},{"bytes":89,"name":"manifest.sig","sha256":"1053757e59f63b034e2d7ec1eb5a4acb3d4a5a0bc25d0071eb07cd000d334b64"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0f121eef94ea3d4fd36242eaaa6929f8a509e1e03a17beec8de5c83527d23b1c"}],"publication_id":"OT-2026-000077838"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077838
OpenTechnical

OT-2026-000077838

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
68068934f8ffc234ee759acb9a96631cfd548912f7be73fa5ab40e34f4eaceb2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077838, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077838.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077838" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077838" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077838 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077838 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077838 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077838 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077838", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 838 }, "figures": [], "files": [ { "bytes": 16482, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6b65590942391af1d8fe940bc0f3804478d0984f82060a82b35977e042ea3acd" }, { "bytes": 6479, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "63a5df2413a4b70a9c69b8cb8171bab6f7aa531b0ff490d638a4deb9648a335f" }, { "bytes": 6147, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "68068934f8ffc234ee759acb9a96631cfd548912f7be73fa5ab40e34f4eaceb2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077838/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077838", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7302-b42e-93a428d68d0d" } iUgPXV8EsCOnFjZdxKovOgSNUTrsK11O+L4V7o5h1NgFSaoTRGjJRly5ygAOQrvY7jggQ6pgXfviCwljRaH9Aw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: iUgPXV8EsCOnFjZdxKovOgSNUTrsK11O+L4V7o5h1NgFSaoTRGjJRly5ygAOQrvY7jggQ6pgXfviCwljRaH9Aw== {"files":[{"bytes":20046,"name":"index.html","sha256":"9523bede44ee790a30cceb61d21d3a9b4dca576d8681af4d6e49d98b003d7b10"},{"bytes":9397,"name":"publication.md","sha256":"312a0536e9d2d94f282bc1901f962e426937549231d5e30795ae6b85e3138141"},{"bytes":9048,"name":"publication.txt","sha256":"50681055f3b3db8b5bb6247cea0d69e60cda5bcb637c31b110405ac3efbfcd1a"},{"bytes":2932,"name":"manifest.json","sha256":"49d851407e1402165f031118ba094ba1d210f2c53a070b6412fb5156a3e62b7d"},{"bytes":89,"name":"manifest.sig","sha256":"d125052a18e28efab90d2129058e6cfa090f17e9a7e5e9045de81da01ec9e904"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e98aff6c10f3fc061c2ee696e7f23bd68d8b0ec353e2f1dc86b47b0f6bba0fd3"}],"publication_id":"OT-2026-000077839"} Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077839
OpenTechnical

OT-2026-000077839

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
50681055f3b3db8b5bb6247cea0d69e60cda5bcb637c31b110405ac3efbfcd1a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077839, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077839.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077839" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077839" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077839 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077839 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077839 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077839 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077839", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1323 }, "figures": [], "files": [ { "bytes": 20046, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9523bede44ee790a30cceb61d21d3a9b4dca576d8681af4d6e49d98b003d7b10" }, { "bytes": 9397, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "312a0536e9d2d94f282bc1901f962e426937549231d5e30795ae6b85e3138141" }, { "bytes": 9048, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "50681055f3b3db8b5bb6247cea0d69e60cda5bcb637c31b110405ac3efbfcd1a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077839/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077839", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7277-9657-104248312448" } aiE+LUwBh20umkqprBCcqqib9VHgqtDHcE2/S4OltwXBJETnDVha0VYVhcpnKsvCmLC7cg+1R/3uNZr3/KfVDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: aiE+LUwBh20umkqprBCcqqib9VHgqtDHcE2/S4OltwXBJETnDVha0VYVhcpnKsvCmLC7cg+1R/3uNZr3/KfVDw== {"files":[{"bytes":16136,"name":"index.html","sha256":"47856b00941ab015c987c0a0e7ea354625675ba8fc143d7199d084abc4457a87"},{"bytes":6113,"name":"publication.md","sha256":"0feb8ca9a8eac76d6d7ce989956fddc7b09c82d4e65023c52dd81043e1c675c4"},{"bytes":5812,"name":"publication.txt","sha256":"6fc8bdea768da35724a59a1b9387fe5a851cceefe8815732717d83cc7e5d16e3"},{"bytes":2763,"name":"manifest.json","sha256":"77d4fec1528af34e9410b885a1c005c25f7848eabfd3326278834f5ee092da74"},{"bytes":89,"name":"manifest.sig","sha256":"02d74651286d6deadb5476ed1ccd436fa69dd36507a252e049ea79553d8ca920"},{"bytes":227,"name":"manifest.sig.txt","sha256":"482172eda16cdc8bb7d011150e82237b04a1863d9afa752039c1a9bd27e5ac7e"}],"publication_id":"OT-2026-000077840"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down - OpenTechnical OT-2026-000077840
OpenTechnical

OT-2026-000077840

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
6fc8bdea768da35724a59a1b9387fe5a851cceefe8815732717d83cc7e5d16e3

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077840, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077840.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077840" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077840" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077840 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077840 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077840 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077840 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077840", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 800 }, "figures": [], "files": [ { "bytes": 16136, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "47856b00941ab015c987c0a0e7ea354625675ba8fc143d7199d084abc4457a87" }, { "bytes": 6113, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0feb8ca9a8eac76d6d7ce989956fddc7b09c82d4e65023c52dd81043e1c675c4" }, { "bytes": 5812, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6fc8bdea768da35724a59a1b9387fe5a851cceefe8815732717d83cc7e5d16e3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077840/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077840", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down", "uuid": "01a0ae95-2ed0-7aec-918a-e85d8129cdf6" } l/pVdYcHkClSkR9uhzwNdW0qyYaRM0AEh+GHK0Hqu/bO6mVwMV1zZ1BnWKcP4AWPVXniQoXJaDrsbUpvneZFCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: l/pVdYcHkClSkR9uhzwNdW0qyYaRM0AEh+GHK0Hqu/bO6mVwMV1zZ1BnWKcP4AWPVXniQoXJaDrsbUpvneZFCw== {"files":[{"bytes":19529,"name":"index.html","sha256":"d621f519582925d325f7632ada6ecd94104fb0751ffe325de0b71514b037bda0"},{"bytes":8900,"name":"publication.md","sha256":"b699457665213c6175498ba2d161652580b47f8702b60e3736adc7137213a907"},{"bytes":8588,"name":"publication.txt","sha256":"60941417765e753c12a1fc9d4dedbe4a4e641e12b7dbf80184dc124d6be3c2b5"},{"bytes":2865,"name":"manifest.json","sha256":"7c9b1d345ea246e3084dcfa51c235bf1ce6091dfc1716346626db8f7d721a297"},{"bytes":89,"name":"manifest.sig","sha256":"5e9ca3b1960b14234def519a1d69ba19432e2e4e2a26e59671f2d550d817779b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"33b8db5ced079bbbc1a2b86302856e28763d6c082257f60da57fcffc58678568"}],"publication_id":"OT-2026-000077841"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077841
OpenTechnical

OT-2026-000077841

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
60941417765e753c12a1fc9d4dedbe4a4e641e12b7dbf80184dc124d6be3c2b5

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077841, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077841.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077841" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077841" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077841 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077841 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077841 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077841 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077841", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1263 }, "figures": [], "files": [ { "bytes": 19529, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d621f519582925d325f7632ada6ecd94104fb0751ffe325de0b71514b037bda0" }, { "bytes": 8900, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b699457665213c6175498ba2d161652580b47f8702b60e3736adc7137213a907" }, { "bytes": 8588, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "60941417765e753c12a1fc9d4dedbe4a4e641e12b7dbf80184dc124d6be3c2b5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077841/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077841", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-7d1b-b2b3-cbeee6df6172" } GyAJIyI59OhMdVftll3iyEc7YhIwpgb3FYhHMUq5czhMGArJ1+c42/j3Ld9DivUYYkkRWzlhPC7yBtlorqBKDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GyAJIyI59OhMdVftll3iyEc7YhIwpgb3FYhHMUq5czhMGArJ1+c42/j3Ld9DivUYYkkRWzlhPC7yBtlorqBKDg== {"files":[{"bytes":16940,"name":"index.html","sha256":"3d30659f3d2d11922daed9028f5e5822994c6913e71fc75f90a5d652da100764"},{"bytes":6813,"name":"publication.md","sha256":"d8b2c82a3f6d2219dac8f5caa1ab72e72a35d622bb5ffc559df8605ffe0350d1"},{"bytes":6503,"name":"publication.txt","sha256":"bd86f3b478699518e9c3fb13dacb9e85ce77763a28bdba3729cbc42b872330c9"},{"bytes":2778,"name":"manifest.json","sha256":"c9618334ce1b3deea04e0433a9fa4ce963120032d44d43cec43021b57560ee75"},{"bytes":89,"name":"manifest.sig","sha256":"50e3ff1cb9494efa031b74f4c85c2bf7c9374e4d886524e14e712036e6b39c4b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dbbd8012050b986c1589e162d6cf14387392390d85609fe9163736846343692e"}],"publication_id":"OT-2026-000077842"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077842
OpenTechnical

OT-2026-000077842

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bd86f3b478699518e9c3fb13dacb9e85ce77763a28bdba3729cbc42b872330c9

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077842, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077842.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077842" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077842" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077842 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077842 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077842 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077842 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077843

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
fc3b57fb0f12a3c71eb308ac5783e63c97072736dad456ea3b835a13ce5d8032

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077843, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077843.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077843" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077843" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077843 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077843 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077843 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077843 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077843", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1369 }, "figures": [], "files": [ { "bytes": 20367, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "148a42283dda1e39459c4f5f92d5a3464f9d29240e26c3e868441377c96440e6" }, { "bytes": 9620, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a48f990eb7bf422f9ac9485f676bc70cf185a784dbbd383e7664ce32b9d4ecbb" }, { "bytes": 9283, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fc3b57fb0f12a3c71eb308ac5783e63c97072736dad456ea3b835a13ce5d8032" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077843/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077843", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7a49-95a1-cff09195a7f6" } TbKjtJYEUjlta+7FtHKgNZWCz9ZCQM3HniCVdznn1sFVes0pSJxqOnNKKpR14+Z2YuspBtmxW5zH9uASGMQcBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: TbKjtJYEUjlta+7FtHKgNZWCz9ZCQM3HniCVdznn1sFVes0pSJxqOnNKKpR14+Z2YuspBtmxW5zH9uASGMQcBw== {"files":[{"bytes":16691,"name":"index.html","sha256":"7e0b9f735e67d5881caf5cd6d9e2ca26840beae6dfea4aadf66dea8b9b766db0"},{"bytes":6601,"name":"publication.md","sha256":"86aea589ece24c9d5b960cfca033911ee841631af8b80604d0d13e255954774e"},{"bytes":6297,"name":"publication.txt","sha256":"58bd042464339be13c64493633d6db261f2f7e5102be4c8439c7fc90ba27b7d0"},{"bytes":2772,"name":"manifest.json","sha256":"4dfcc62096d4e3014d020e6ee9e1918c8e2bb734b38ddc60e6fe76510f6ac726"},{"bytes":89,"name":"manifest.sig","sha256":"21454e92d9e7f6a7cb30e877aa2268921e8ac48b6cc923c64dc148c298c03f92"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f3e744c85ab0428ba25edfedfdeffdae065e99d64a90ac52ed356c9b1aed3cfc"}],"publication_id":"OT-2026-000077844"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077844
OpenTechnical

OT-2026-000077844

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
58bd042464339be13c64493633d6db261f2f7e5102be4c8439c7fc90ba27b7d0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077844, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077844.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077844" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077844" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077844 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077844 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077844 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077844 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077844", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 871 }, "figures": [], "files": [ { "bytes": 16691, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7e0b9f735e67d5881caf5cd6d9e2ca26840beae6dfea4aadf66dea8b9b766db0" }, { "bytes": 6601, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "86aea589ece24c9d5b960cfca033911ee841631af8b80604d0d13e255954774e" }, { "bytes": 6297, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "58bd042464339be13c64493633d6db261f2f7e5102be4c8439c7fc90ba27b7d0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077844/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077844", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7278-9bc6-4d5bd835fdc2" } 1ySlinBO2RzWA1twA7I+Vr72tWlslBGNvMHKJQPdb4a/b3ETgoJgBLhtdp/2jxg7V/7YSPOxKBYrj0YGAvKbAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1ySlinBO2RzWA1twA7I+Vr72tWlslBGNvMHKJQPdb4a/b3ETgoJgBLhtdp/2jxg7V/7YSPOxKBYrj0YGAvKbAQ== {"files":[{"bytes":20114,"name":"index.html","sha256":"f3be4590d77e405d1f6878287825e5ad0f18b4dc1b7f52fd34a7c14ffee3fb0d"},{"bytes":9410,"name":"publication.md","sha256":"2bdfffe5ab88303d33716dd28449b11180b66689b9ccc7d83e01a1e107bb90cd"},{"bytes":9073,"name":"publication.txt","sha256":"66fe8c9a0366448254ea116eecf2a3cd900dc8239ae4528fbd6649ae9df148f7"},{"bytes":2896,"name":"manifest.json","sha256":"1100dd909d031d4cb61d2811ecc2050e013511ccc478d87b4609fb5cfd5330cb"},{"bytes":89,"name":"manifest.sig","sha256":"98985491015bcb769797e05848d36754ab80680fd0c74b4e21ff38cd4223df48"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0c7a284f375205848cad1423df55fa1cd1415cbb0664f492d287ab6c388f46bd"}],"publication_id":"OT-2026-000077845"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077845
OpenTechnical

OT-2026-000077845

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
66fe8c9a0366448254ea116eecf2a3cd900dc8239ae4528fbd6649ae9df148f7

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077845, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077845.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077845" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077845" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077845 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077845 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077845 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077845 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077846

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
605cdda2cd85ddf8faffc5fc7d475dae8628062235e42b85a2ff72ce5b5cd68d

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077846, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077846.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077846" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077846" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077846 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077846 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077846 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077846 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077846", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 800 }, "figures": [], "files": [ { "bytes": 16137, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f8ed704e625f9586f333da7e3deba513d248970129ecbd9077ead01caaeb6faa" }, { "bytes": 6114, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "22d28d2e70ea2d2e3869282baa69142e8a4ac2c3c4659b4d72df5de42d70d47d" }, { "bytes": 5813, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "605cdda2cd85ddf8faffc5fc7d475dae8628062235e42b85a2ff72ce5b5cd68d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077846/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077846", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down", "uuid": "01a0ae95-2ed0-7723-a402-5bf6f6e7626e" } UyYNormwy/NKZBpzOjUXJe5003SQ9fJdfgA88HMfaY3LNAU0LrgaYNPd2Z/Wki+SMjnBqq4nbhQ6u4EOeENqCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UyYNormwy/NKZBpzOjUXJe5003SQ9fJdfgA88HMfaY3LNAU0LrgaYNPd2Z/Wki+SMjnBqq4nbhQ6u4EOeENqCA== {"files":[{"bytes":19530,"name":"index.html","sha256":"81386f9300f5452112c18fc1a33dfa79c3e804b6e6cba244b37f6168ce1793af"},{"bytes":8901,"name":"publication.md","sha256":"2bc41c4a1a72ea0d2f2faad9d6af44c42d8499f6d868a1e789613bb4a0a105c1"},{"bytes":8589,"name":"publication.txt","sha256":"461a6c91c4c12c4089afba50ac94429eab599f700b4540fa18b4d4abc2b7062a"},{"bytes":2865,"name":"manifest.json","sha256":"5a04170d0e7b1f701bbb3f8d08cb2618c2ff0c7450bc975a7da91f7259afe4fe"},{"bytes":89,"name":"manifest.sig","sha256":"638badcbad51b0c35b209774789120855b2b93985a7cff184b19fecf002eea36"},{"bytes":227,"name":"manifest.sig.txt","sha256":"694d052417873f4f0cfd207f0f83709b35ad267cb03e0485e3ae9c9334ffd97d"}],"publication_id":"OT-2026-000077847"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077847
OpenTechnical

OT-2026-000077847

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
461a6c91c4c12c4089afba50ac94429eab599f700b4540fa18b4d4abc2b7062a

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077847, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077847.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077847" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077847" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077847 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077847 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077847 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077847 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077847", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1263 }, "figures": [], "files": [ { "bytes": 19530, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "81386f9300f5452112c18fc1a33dfa79c3e804b6e6cba244b37f6168ce1793af" }, { "bytes": 8901, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2bc41c4a1a72ea0d2f2faad9d6af44c42d8499f6d868a1e789613bb4a0a105c1" }, { "bytes": 8589, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "461a6c91c4c12c4089afba50ac94429eab599f700b4540fa18b4d4abc2b7062a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077847/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077847", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-76bc-b0e0-5abb076ef2b1" } 7jW4Qr6Te4ZkEa68B9HshEEib9u+SOYfODLVvCj3f6gZInHBejibdGNnZ1aeJLR60/KK+zv709WijTiloEgzDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7jW4Qr6Te4ZkEa68B9HshEEib9u+SOYfODLVvCj3f6gZInHBejibdGNnZ1aeJLR60/KK+zv709WijTiloEgzDA== {"files":[{"bytes":16941,"name":"index.html","sha256":"40291f10c46a211175ad0c1d68089cd20dae9c091975b0b07a9066ff47c52068"},{"bytes":6814,"name":"publication.md","sha256":"e3926ef057d74dad7b7ca84e77d29ca268cdf6bcaf68a3d7f145d80825582f84"},{"bytes":6504,"name":"publication.txt","sha256":"0d2b0119dca3ac36f17ac459f63dce92201e5fe88ed937c799e2b9f70ae69907"},{"bytes":2778,"name":"manifest.json","sha256":"c0b8fecdaefff0dd5fec333007802fb4e9ae2ed5388b15f767ea13808a4fdc7e"},{"bytes":89,"name":"manifest.sig","sha256":"a90c72fd4e75443f59011abb56739032523f3067220a8cd6f3caa897ccb704ee"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5f1921879372c8cb489e647b940d12a96947e3cb365b5ca7848d6c0ddfbb7cc3"}],"publication_id":"OT-2026-000077848"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077848
OpenTechnical

OT-2026-000077848

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
0d2b0119dca3ac36f17ac459f63dce92201e5fe88ed937c799e2b9f70ae69907

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077848, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077848.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077848" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077848" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077848 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077848 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077848 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077848 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077848", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 905 }, "figures": [], "files": [ { "bytes": 16941, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "40291f10c46a211175ad0c1d68089cd20dae9c091975b0b07a9066ff47c52068" }, { "bytes": 6814, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e3926ef057d74dad7b7ca84e77d29ca268cdf6bcaf68a3d7f145d80825582f84" }, { "bytes": 6504, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0d2b0119dca3ac36f17ac459f63dce92201e5fe88ed937c799e2b9f70ae69907" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077848/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077848", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7c53-b549-9b61fa5295c7" } S+NOREk0IHbaFgeVNuHslHuwyBp0jWopx3ddSZp8QBR9y65o0eFFMsUyuG1lLfwd2cHWHKGc4E+cGE7krcyaAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: S+NOREk0IHbaFgeVNuHslHuwyBp0jWopx3ddSZp8QBR9y65o0eFFMsUyuG1lLfwd2cHWHKGc4E+cGE7krcyaAg== {"files":[{"bytes":20368,"name":"index.html","sha256":"c2f165cc39bc0d4d22d1bf720b6c48346499fb32e862c970dd4f8d079c0d1c61"},{"bytes":9621,"name":"publication.md","sha256":"ab8523882051fe66edb076677c39315e22d3d0c6b533861b28475e1885ccaff2"},{"bytes":9284,"name":"publication.txt","sha256":"659696235897b3c2f1cfa780677a667600dcb768224fdabb96b6a48fb33076dd"},{"bytes":2896,"name":"manifest.json","sha256":"ef3850a831dda1466d59a52eafa5a0b34774dfd4b1fd582413f7e663c7d34a14"},{"bytes":89,"name":"manifest.sig","sha256":"f59934326eccd28249e0b1be6fb7c71da71056a8f84cafd85972ca425750e8ff"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2f09d951cdf06818b632869d746fe0c6f8a918438f2f2a043cf969d34f809836"}],"publication_id":"OT-2026-000077849"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077849
OpenTechnical

OT-2026-000077849

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
659696235897b3c2f1cfa780677a667600dcb768224fdabb96b6a48fb33076dd

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077849, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077849.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077849" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077849" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077849 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077849 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077849 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077849 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077850

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f2f83ab9660ca4e9ba6b353c88ba00b9de0384de32d7c587d203e9dec9bcbf8c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077850, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077850.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077850" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077850" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077850 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077850 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077850 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077850 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077851

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
19acc61ff7e48787111f9eaf812ac3a0019ba2d387204cb0860aaf229d8013ab

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077851, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077851.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077851" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077851" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077851 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077851 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077851 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077851 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077851", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1334 }, "figures": [], "files": [ { "bytes": 20115, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2bf8780c4067044c0a422435f961ef27004d3e8774c279f7559a42057cba2944" }, { "bytes": 9411, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "489834f92546869ca1b82ad71e15ac8a56b5225240b4c26946996aa9acda140d" }, { "bytes": 9074, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "19acc61ff7e48787111f9eaf812ac3a0019ba2d387204cb0860aaf229d8013ab" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077851/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077851", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7bb0-845a-1fd5c9f066d9" } s1339puzGYX8VHncFU5pvKxwOkAG/3CJng/T8Q8FqCasLKTURFcRm/ZydU/qm7cF1voID2C5xjfyz1/qq03ZDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: s1339puzGYX8VHncFU5pvKxwOkAG/3CJng/T8Q8FqCasLKTURFcRm/ZydU/qm7cF1voID2C5xjfyz1/qq03ZDQ== {"files":[{"bytes":16945,"name":"index.html","sha256":"f3b6b8d96bee32bfbd0aafe83ebf6938097c3311fe3041acb4f83c8117ba5635"},{"bytes":6818,"name":"publication.md","sha256":"60800969749f43ae246ccafd2a3d44e75c6d81c313affd74719a8aa278673a45"},{"bytes":6508,"name":"publication.txt","sha256":"3d652e6152c3f4601632cc5fc69e48a3b6a4604483fda780ea37682a7caa65ca"},{"bytes":2778,"name":"manifest.json","sha256":"2fce2af02182886837a001d146295faaaa342534118f15c68a906b354052c18d"},{"bytes":89,"name":"manifest.sig","sha256":"13c6effc9e81b133a2b322b14b62bb269ba6d3d4d81e7814c38e9a6d1f48d157"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c79ad72868449b188ce4a9ef8f63b4b0b8d73483c248b6b82e5638c20185c227"}],"publication_id":"OT-2026-000077852"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077852
OpenTechnical

OT-2026-000077852

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3d652e6152c3f4601632cc5fc69e48a3b6a4604483fda780ea37682a7caa65ca

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077852, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077852.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077852" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077852" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077852 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077852 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077852 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077852 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077852", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 905 }, "figures": [], "files": [ { "bytes": 16945, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f3b6b8d96bee32bfbd0aafe83ebf6938097c3311fe3041acb4f83c8117ba5635" }, { "bytes": 6818, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "60800969749f43ae246ccafd2a3d44e75c6d81c313affd74719a8aa278673a45" }, { "bytes": 6508, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3d652e6152c3f4601632cc5fc69e48a3b6a4604483fda780ea37682a7caa65ca" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077852/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077852", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7771-856b-7cf26ae360a5" } sAbhY66KYNsh3wWZliUn9aSGY1NaVmzO/JzvGdSEbjZbUMh32nlwkEd1/acQji5sj9KAUhFpAN2cf50/Kz+CDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: sAbhY66KYNsh3wWZliUn9aSGY1NaVmzO/JzvGdSEbjZbUMh32nlwkEd1/acQji5sj9KAUhFpAN2cf50/Kz+CDQ== {"files":[{"bytes":19534,"name":"index.html","sha256":"24bd2eaca97062cdc9ef389b0575cf923fedb99731ec7e206f92494816924fd0"},{"bytes":8905,"name":"publication.md","sha256":"1241a3a587af20497006dc74a7f505d21033ab842db7f0b5d9d0c696a41a6287"},{"bytes":8593,"name":"publication.txt","sha256":"d22f95f3b209814b05982ab55dd48cf5ee8e36f3b616f1b525c5f562a5b2406c"},{"bytes":2865,"name":"manifest.json","sha256":"3255b87b0f6b910777ca023a178e4df577b8ae31e24082510ad5e02e28ec2e79"},{"bytes":89,"name":"manifest.sig","sha256":"1c896b1a53c2876449c57194f853c916f4d2fe27b4619512126e322a2a78e7e8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"11b68f2fda134f56a0be6665ee47e53eb7762bace7a14a988cab1886251160b8"}],"publication_id":"OT-2026-000077853"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077853
OpenTechnical

OT-2026-000077853

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d22f95f3b209814b05982ab55dd48cf5ee8e36f3b616f1b525c5f562a5b2406c

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077853, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077853.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077853" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077853" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077853 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077853 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077853 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077853 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077854

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
492769defa46e40b319013976dcc302527c5acdef8e1b35077fa442491bd4e54

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077854, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077854.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077854" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077854" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077854 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077854 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077854 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077854 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077854", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 871 }, "figures": [], "files": [ { "bytes": 16696, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a365eeabd1d2a85aade4833d6072ea2c74e58d13ed1da18f253acfb75f99dab1" }, { "bytes": 6606, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "52ff7512938f242be62f58b19a0b5610cfd296bbed2a238b95cdac3ef8409917" }, { "bytes": 6302, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "492769defa46e40b319013976dcc302527c5acdef8e1b35077fa442491bd4e54" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077854/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077854", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-79b1-8cf3-d5a21a0a3285" } 727R4YoWbwrtZeWpP8pxIt7CHiM/Avxa389Gxe0YgCwaLz4hLrtRGV8FmyZTAKOQRHkwVozD7+y5iFTr44+dBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 727R4YoWbwrtZeWpP8pxIt7CHiM/Avxa389Gxe0YgCwaLz4hLrtRGV8FmyZTAKOQRHkwVozD7+y5iFTr44+dBQ== {"files":[{"bytes":20372,"name":"index.html","sha256":"c3bddf41151f07193d207cef8700478eea9a8c9eec1e8010a5fdbcc8b8e0152b"},{"bytes":9625,"name":"publication.md","sha256":"8f5e8945e28de015527fa4e131567af3ef98390a49c2f83a8d5e9031e9a47e87"},{"bytes":9288,"name":"publication.txt","sha256":"0cc0379d647d68174bcfeb16eecb9212f3c8ab599030ec5c6920ff1f31720ce3"},{"bytes":2896,"name":"manifest.json","sha256":"aadd0f4051c81930ba98df093f47bd8ce50d8cffdf024d1518c9306e3c07b3a4"},{"bytes":89,"name":"manifest.sig","sha256":"4ca9cffdc63749a289f27aa4d6a0dc5643ef977d9808ae5d774ef5739b4c25fe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fb297385b40dd6c980524e95788596e07037d6ac64f612cc72f59ea0d599a091"}],"publication_id":"OT-2026-000077855"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077855
OpenTechnical

OT-2026-000077855

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
0cc0379d647d68174bcfeb16eecb9212f3c8ab599030ec5c6920ff1f31720ce3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077855, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077855.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077855" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077855" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077855 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077855 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077855 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077855 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077855", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1369 }, "figures": [], "files": [ { "bytes": 20372, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c3bddf41151f07193d207cef8700478eea9a8c9eec1e8010a5fdbcc8b8e0152b" }, { "bytes": 9625, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8f5e8945e28de015527fa4e131567af3ef98390a49c2f83a8d5e9031e9a47e87" }, { "bytes": 9288, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0cc0379d647d68174bcfeb16eecb9212f3c8ab599030ec5c6920ff1f31720ce3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077855/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077855", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-75db-a1d0-65bc687d2c86" } Gv65ZWqLMesFZFB+1ZflAqEMz/ltfgU54hbSw2STHwYEKmHWaFamRlwQCsCnFinYJQnrjHtT3rDdrKs4nRpQBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Gv65ZWqLMesFZFB+1ZflAqEMz/ltfgU54hbSw2STHwYEKmHWaFamRlwQCsCnFinYJQnrjHtT3rDdrKs4nRpQBQ== {"files":[{"bytes":16239,"name":"index.html","sha256":"07b957d05dd438649e4b117f2ec7457a4671e84feea3475527583392a8ef38e9"},{"bytes":6195,"name":"publication.md","sha256":"fd5f73b588490dd803f2eed568a0da7cfb469a7cfd1965eca039a68902a0fbab"},{"bytes":5885,"name":"publication.txt","sha256":"3156c065650c5cdc11c0a3fe4ec3ff76ad3d52fe6df899a115fe6a6e9a774393"},{"bytes":2763,"name":"manifest.json","sha256":"792a62d64fcf4e1c7aed08f531427719e0979306ebf2c3dd33cc2776fcdc36b7"},{"bytes":89,"name":"manifest.sig","sha256":"8205dd3da26991b7348bbe8e37b9b499a3c39db64d09ceea3a49371582151925"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6b0b96166e6777b3957689b00917bc74f9f07cdf68d1fb7a0303228e32c7379e"}],"publication_id":"OT-2026-000077856"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000077856
OpenTechnical

OT-2026-000077856

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
3156c065650c5cdc11c0a3fe4ec3ff76ad3d52fe6df899a115fe6a6e9a774393

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077856, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077856.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077856" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077856" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077856 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077856 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077856 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077856 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077856", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16239, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "07b957d05dd438649e4b117f2ec7457a4671e84feea3475527583392a8ef38e9" }, { "bytes": 6195, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fd5f73b588490dd803f2eed568a0da7cfb469a7cfd1965eca039a68902a0fbab" }, { "bytes": 5885, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3156c065650c5cdc11c0a3fe4ec3ff76ad3d52fe6df899a115fe6a6e9a774393" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077856/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077856", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ed0-7d8f-9e05-7b8dff7b6d02" } KW6oY1XHzYsEzXdjt+vOFIyf3zJC+MELJoQJujOeWnc4E7M41xNUSMgWYf3XRPghqTJX48t7bBZo/dF4YG71Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: KW6oY1XHzYsEzXdjt+vOFIyf3zJC+MELJoQJujOeWnc4E7M41xNUSMgWYf3XRPghqTJX48t7bBZo/dF4YG71Cg== {"files":[{"bytes":20119,"name":"index.html","sha256":"ae6d9db7c310822c837b30283be6a9d784b68a357fee642dacfd57034bc13bdd"},{"bytes":9415,"name":"publication.md","sha256":"80204b388385d0f920d6a4343d2845c0e87a799944cadf3b3dce3a4fb784478b"},{"bytes":9078,"name":"publication.txt","sha256":"397a179670a2bbf2c2ef8c8d2bce700f0c2891209d533ecd86ad9d733e29e3ca"},{"bytes":2896,"name":"manifest.json","sha256":"0e00139f5c7dc51286e9a277fc64484eb274fcff429e9d49389819c9260d04f6"},{"bytes":89,"name":"manifest.sig","sha256":"addf65fceb2a38d8de9c046d2a0656cab86e9fe1df3ec2870fd54d3e3047b45b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"da6a7819a879ceb17bf3dc403655132a6943baf0a65d185906bd07fd118f6efe"}],"publication_id":"OT-2026-000077857"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077857
OpenTechnical

OT-2026-000077857

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
397a179670a2bbf2c2ef8c8d2bce700f0c2891209d533ecd86ad9d733e29e3ca

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077857, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077857.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077857" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077857" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077857 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077857 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077857 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077857 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077858

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
fddef2f4dbd75cf90e6ed9a9ed9b20908638c0d11a254d16f509b94c5630ea0a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077858, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077858.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077858" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077858" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077858 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077858 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077858 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077858 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077859

Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
09b1d358d5105970bd7ab5bd48d1e381cf0732e7adbda119e34504b63f072a9a

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077859, “Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077859.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077859" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077859" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077859 Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077859 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077859 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077859 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077859", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1303 }, "figures": [], "files": [ { "bytes": 19723, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "759b827b11fc5becfc00f3220d1f1b5849ab397a833d9ab49192dbd3697b04e4" }, { "bytes": 9062, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7afb5341fb59b2f6c0ed72d88cc5dba438b50e339ffc12d502d08d60a88e31cd" }, { "bytes": 8760, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "09b1d358d5105970bd7ab5bd48d1e381cf0732e7adbda119e34504b63f072a9a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077859/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077859", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-7e89-be34-ff5405aa22f6" } /pUCELamF5s4jwCM1qwI6x/mZpd6L1YYnm9ZNYMoN0WPwYAUBARnLE0UpC9E0aGTSrvDDUIilzJLIg+mkLDRAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /pUCELamF5s4jwCM1qwI6x/mZpd6L1YYnm9ZNYMoN0WPwYAUBARnLE0UpC9E0aGTSrvDDUIilzJLIg+mkLDRAQ== {"files":[{"bytes":16240,"name":"index.html","sha256":"5a3a5b4385f146753984169f15254797a43eed6590ed08250a4beaee3cd9fc24"},{"bytes":6196,"name":"publication.md","sha256":"7fafa705627694b8b42deb112e317a6af4f00eea00bf6eedd560dd980527bc10"},{"bytes":5886,"name":"publication.txt","sha256":"35213a9e77bfe507294c27b955e155f32361e055e7408f75380adf76266b6de7"},{"bytes":2763,"name":"manifest.json","sha256":"7564fa7abd6fad9144e1ecac7b8e93943f043acc16410826d3e1ff5bed2af484"},{"bytes":89,"name":"manifest.sig","sha256":"f4e8323d8731ba8ccbcdd311d110dca0193e87d274d6f460c8b97afe52025849"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e3f45a1448e64c105d9fe337499842b226543fb4d75d03cd471db1505a330bb6"}],"publication_id":"OT-2026-000077860"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000077860
OpenTechnical

OT-2026-000077860

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
35213a9e77bfe507294c27b955e155f32361e055e7408f75380adf76266b6de7

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077860, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077860.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077860" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077860" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077860 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077860 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077860 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077860 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077860", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16240, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5a3a5b4385f146753984169f15254797a43eed6590ed08250a4beaee3cd9fc24" }, { "bytes": 6196, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7fafa705627694b8b42deb112e317a6af4f00eea00bf6eedd560dd980527bc10" }, { "bytes": 5886, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "35213a9e77bfe507294c27b955e155f32361e055e7408f75380adf76266b6de7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077860/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077860", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ed0-7477-a45c-43422fed4898" } bB3i2zw8w2GazmU0DMBtjt6AAC4857BGeYwdondgw7HsSPKDgtOboBqZvOuIIZkbqd9SLYM78HKCMuCpZxehAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: bB3i2zw8w2GazmU0DMBtjt6AAC4857BGeYwdondgw7HsSPKDgtOboBqZvOuIIZkbqd9SLYM78HKCMuCpZxehAA== {"files":[{"bytes":20561,"name":"index.html","sha256":"ae9ae33ac30494cc5eee4f0dcec77920e7876a66f48791098f5d612b6f07510c"},{"bytes":9782,"name":"publication.md","sha256":"90562c65d55c4d37ac102406a0c40ff2df407093a965050b31c5373eff706299"},{"bytes":9455,"name":"publication.txt","sha256":"ff01e3579f6b87fdf6289b6957ff4b68b6ff0eca83ccb6ebfd1786a7bd9fcecf"},{"bytes":2875,"name":"manifest.json","sha256":"cc5a1f49b189f4a64ccff56655caab5f35382ded1992a1fadc1fec345e496d54"},{"bytes":89,"name":"manifest.sig","sha256":"3cea7f532e540dc3ce372ebe5333eff406b6b2102cfc1b2f7da1bd35e7b9f362"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bfb1fa5e3a9b22cfe88d8665b0d5d5c85763f039d7ab988a40bee7ab0f544299"}],"publication_id":"OT-2026-000077861"} Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077861
OpenTechnical

OT-2026-000077861

Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ff01e3579f6b87fdf6289b6957ff4b68b6ff0eca83ccb6ebfd1786a7bd9fcecf

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0037]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0038]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0039]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077861, “Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077861.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077861" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077861" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077861 Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077861 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077861 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077861 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077862

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d46e1dd0c5f2c565dc7c815116c975feaabbedbe47fbd9e2485ad08832a08dd8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077862, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077862.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077862" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077862" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077862 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077862 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077862 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077862 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077862", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17044, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ee90784f03b0dd28c6f087268ca5a06f3c865f04435a959eae674f7f27c86b10" }, { "bytes": 6890, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "21de1bf77dc3d21405afd92b4371f458a8f4b1ad60d67f59c92052852322c970" }, { "bytes": 6577, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d46e1dd0c5f2c565dc7c815116c975feaabbedbe47fbd9e2485ad08832a08dd8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077862/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077862", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7a24-8316-b9577e8016ee" } 6cEjcoaPoh6tvzEwMgBe9yw8uAD3dUlDNcwtn+bZwed0uR6swKtFWDU+LKk71Wgs3COxBVRNW2dmYeRV9z/HBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6cEjcoaPoh6tvzEwMgBe9yw8uAD3dUlDNcwtn+bZwed0uR6swKtFWDU+LKk71Wgs3COxBVRNW2dmYeRV9z/HBA== {"files":[{"bytes":20308,"name":"index.html","sha256":"08ad393b05546d2125af0e4ed448d0ba6731f3fe60c547909b2099b25357734e"},{"bytes":9572,"name":"publication.md","sha256":"044ce7544f8d41680fe91c38c3023e54b4605a24f149c2876aa899aae8b9799e"},{"bytes":9245,"name":"publication.txt","sha256":"2bccf6ed0839a05b3bcc077dd71a6d0acaa59e8beef5033dce5c72459ae0a358"},{"bytes":2875,"name":"manifest.json","sha256":"737204a8ec9b13dfd9ff261c00f8349f8b0697b887e17d2e8d7a9bc6c4f6facd"},{"bytes":89,"name":"manifest.sig","sha256":"7765b6bcee91d2b2f8d7f41a8a36c5c1d2d2d2c36858baa684f1b5ac52cb4f99"},{"bytes":227,"name":"manifest.sig.txt","sha256":"78139573fce7cfffc1de3fd85d92c47e762fc64c583a4f3bde0fceccb6256022"}],"publication_id":"OT-2026-000077863"} Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077863
OpenTechnical

OT-2026-000077863

Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2bccf6ed0839a05b3bcc077dd71a6d0acaa59e8beef5033dce5c72459ae0a358

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077863, “Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077863.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077863" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077863" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077863 Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077863 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077863 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077863 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077864

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5dc085ff8ba21e73d8e1e27c57145bb2291b854591a7c92031ce8155965990e0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077864, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077864.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077864" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077864" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077864 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077864 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077864 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077864 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077864", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16795, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "66bbcae9ffbd91d70796ff97c81c25ac0c583706c384e2a9e6a6363cb62c7faa" }, { "bytes": 6684, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "50a918c21ca3696cd1cef7e195a0782aedcef8f121655b42705e8e8cea354346" }, { "bytes": 6371, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5dc085ff8ba21e73d8e1e27c57145bb2291b854591a7c92031ce8155965990e0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077864/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077864", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7437-b1c8-33df3ae7ba26" } TkdHkIB9T6y9eFarKfs+5mOr2N8tJE4n8+cwz+29YRU8KckSnvZU+Fe4QXbLu3tRBz1TxuFlZL5y4sv2pVKkDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: TkdHkIB9T6y9eFarKfs+5mOr2N8tJE4n8+cwz+29YRU8KckSnvZU+Fe4QXbLu3tRBz1TxuFlZL5y4sv2pVKkDw== {"files":[{"bytes":19669,"name":"index.html","sha256":"8ad98a8d288d85c63d948fea4a66e1949d846480569655511d47810a75381a99"},{"bytes":9008,"name":"publication.md","sha256":"36a15b587a57b80d3475b7d66e12e886c09288f5acb590a1990ea64fba18e88d"},{"bytes":8706,"name":"publication.txt","sha256":"12f6ffbaf7a0a4d7896d3a80b374b278651547ab796a309e2e740d6e970d71f8"},{"bytes":2844,"name":"manifest.json","sha256":"2ef5c5d40b377e5f58e9de20743e758d8918bf61ff281389b895099a3c053dd6"},{"bytes":89,"name":"manifest.sig","sha256":"e067897d6697ae5991165b67618504a76ca8ea2a80a39c189e034ea5b41ae750"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fd0e29337a9546233c6125ce55a425707eba6bfc33934fe37d9b83f1d38256bd"}],"publication_id":"OT-2026-000077865"} Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077865
OpenTechnical

OT-2026-000077865

Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
12f6ffbaf7a0a4d7896d3a80b374b278651547ab796a309e2e740d6e970d71f8

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077865, “Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077865.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077865" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077865" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077865 Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077865 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077865 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077865 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077866

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f2bf065eb6380a70668da0f83d1241d824e3ae442c1931d7933c8ecdb4cee50c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077866, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077866.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077866" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077866" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077866 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077866 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077866 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077866 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077867

Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
57195c6fcd62521cc9840a314cc941791510b92127429197127720922bb3d531

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0037]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0038]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0039]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077867, “Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077867.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077867" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077867" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077867 Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077867 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077867 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077867 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077867", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 39, "words": 1394 }, "figures": [], "files": [ { "bytes": 20507, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e16fc9ced72d2934a6b058fa928eeeb4180b66b7a7572f0dc42bec453a8faec6" }, { "bytes": 9728, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5acb5eb32afc5978d66be9bb5afc3ce2fb092e4b00a8790cd2ddb194519c9490" }, { "bytes": 9401, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "57195c6fcd62521cc9840a314cc941791510b92127429197127720922bb3d531" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077867/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077867", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-754e-b689-bde087553de8" } vFhXnAKo5SQXLBs4d16whKBj7kp74GrHxbqWmqSSzUkkv2/5nnbf/fLxQLrbh882mg90K+kfJbmAjZ5poHDXCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vFhXnAKo5SQXLBs4d16whKBj7kp74GrHxbqWmqSSzUkkv2/5nnbf/fLxQLrbh882mg90K+kfJbmAjZ5poHDXCQ== {"files":[{"bytes":17048,"name":"index.html","sha256":"0a972919d1d102a96585937b79a2b58cd7f474f8b42aa5ed8c3d3d7c95efd92e"},{"bytes":6894,"name":"publication.md","sha256":"d35d9cd5b816dda34c68dd8645f453f48a76ffe30ce6ae5f7fb64b8609d8d6b0"},{"bytes":6581,"name":"publication.txt","sha256":"60f12b6afc75b1288ef866fd5645175d47b10491a18538fed51c2e526d2fdbb8"},{"bytes":2772,"name":"manifest.json","sha256":"94a34bd5acaf9baa9e2624238a09e6af5d31361595b791b5f8ae6344671e33a0"},{"bytes":89,"name":"manifest.sig","sha256":"0cadf2f006c2620b796adf3e1c8c04003a5ae5ffb343f20536902d20062f9da0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e6278c9a64c4620bad50d3fd4a455c3843477882737c312c013cacf339632ae8"}],"publication_id":"OT-2026-000077868"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077868
OpenTechnical

OT-2026-000077868

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
60f12b6afc75b1288ef866fd5645175d47b10491a18538fed51c2e526d2fdbb8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077868, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077868.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077868" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077868" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077868 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077868 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077868 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077868 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077868", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17048, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0a972919d1d102a96585937b79a2b58cd7f474f8b42aa5ed8c3d3d7c95efd92e" }, { "bytes": 6894, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d35d9cd5b816dda34c68dd8645f453f48a76ffe30ce6ae5f7fb64b8609d8d6b0" }, { "bytes": 6581, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "60f12b6afc75b1288ef866fd5645175d47b10491a18538fed51c2e526d2fdbb8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077868/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077868", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7b69-b4b7-8766fc416c46" } tgboToskDUrXbka6dIJeeommOtoPEW7sQGPE5iUPdge1VJyhYvvhOBqY3Oc3LIGo5vBQ26Rl6PUN9jO0ZKtGCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tgboToskDUrXbka6dIJeeommOtoPEW7sQGPE5iUPdge1VJyhYvvhOBqY3Oc3LIGo5vBQ26Rl6PUN9jO0ZKtGCw== {"files":[{"bytes":20254,"name":"index.html","sha256":"ebf6c813f9ac86e217afa7a0ed364fa73a8c27fcf81f3373b88cb5a1de56de6b"},{"bytes":9518,"name":"publication.md","sha256":"bceb8a5a81f235a38059badc365dc06e552cbc322fc3cc9cea9a0e69d6336220"},{"bytes":9191,"name":"publication.txt","sha256":"ddaf579de097d8cff5acfa04a634280d2fd9246bad7495fa4472333b9ecc8fbb"},{"bytes":2875,"name":"manifest.json","sha256":"bc35f5e8657f9ef65c5f2ba528c6822228a9a49b592752fcab55200f2278c275"},{"bytes":89,"name":"manifest.sig","sha256":"d2870d0b0b2e065ead87c8a59bc6df1cbec490d4d73c5f729c0f5c1971be4f78"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d01819757d7a18325dc2c0164ecd355c00215cf9c8bfa008ccd0f495774690de"}],"publication_id":"OT-2026-000077869"} Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077869
OpenTechnical

OT-2026-000077869

Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ddaf579de097d8cff5acfa04a634280d2fd9246bad7495fa4472333b9ecc8fbb

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077869, “Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077869.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077869" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077869" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077869 Foam pad vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077869 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077869 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077869 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077870

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ca6d1ad2dbc3f9a408f1b6cdba368c9a827c52430e48efd5c24b8d5b1cd8cc85

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077870, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077870.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077870" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077870" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077870 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077870 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077870 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077870 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077870", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16799, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ae80755a7515e89cc9bd050c3bfc139015462fa4217cd9a579f5ca46879a0f3a" }, { "bytes": 6688, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0db32c4725838fda4846162c29c5cf0103c2a1147d62a95c2272b2fb440a71fd" }, { "bytes": 6375, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ca6d1ad2dbc3f9a408f1b6cdba368c9a827c52430e48efd5c24b8d5b1cd8cc85" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077870/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077870", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7b23-a38b-eb466d78c916" } Pw4nT/DeDGxUqtJ5foWm5sdDrJrWmYpaH7A2bTbDggGF4nGeRuCAqgg+9UaAbSWWnH8JvLzXL2alOPMRGtvjDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Pw4nT/DeDGxUqtJ5foWm5sdDrJrWmYpaH7A2bTbDggGF4nGeRuCAqgg+9UaAbSWWnH8JvLzXL2alOPMRGtvjDw== {"files":[{"bytes":19423,"name":"index.html","sha256":"8ca630597d798750f5ccac7a37263bad97756b5e83fda1a9f4e5f7404f8facda"},{"bytes":8810,"name":"publication.md","sha256":"e4598e649e6ce0358ae436722112216e38e0401fbc27989abd3ac2e5d5c734de"},{"bytes":8506,"name":"publication.txt","sha256":"a99c5eb226ed8fa132972884be03f89c484af118d69720003e588c265dc35dcd"},{"bytes":2857,"name":"manifest.json","sha256":"44599452542818acec755d80b8834e119a84c96d2ca2d707d58a2c7264e4211a"},{"bytes":89,"name":"manifest.sig","sha256":"fa2e78c22919dfad1ac70da704dc32d60dd9e578619252570817907ee4734b95"},{"bytes":227,"name":"manifest.sig.txt","sha256":"27e98ab873565febdf64403c52e34f23ae5349910eb373ebd427837ff6597bb0"}],"publication_id":"OT-2026-000077871"} Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077871
OpenTechnical

OT-2026-000077871

Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a99c5eb226ed8fa132972884be03f89c484af118d69720003e588c265dc35dcd

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077871, “Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077871.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077871" title: "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077871" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077871 Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077871 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077871 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077871 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077871", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1251 }, "figures": [], "files": [ { "bytes": 19423, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8ca630597d798750f5ccac7a37263bad97756b5e83fda1a9f4e5f7404f8facda" }, { "bytes": 8810, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e4598e649e6ce0358ae436722112216e38e0401fbc27989abd3ac2e5d5c734de" }, { "bytes": 8506, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a99c5eb226ed8fa132972884be03f89c484af118d69720003e588c265dc35dcd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077871/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077871", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-7c89-8874-db18f318b84b" } ap6OLKl7IVnlOaKYGhfD6n74bgspz50pG3Eofx27INSmFWOm8MWpZpdHSANVxARQNIvy3u/oGdIHPU01c//1Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ap6OLKl7IVnlOaKYGhfD6n74bgspz50pG3Eofx27INSmFWOm8MWpZpdHSANVxARQNIvy3u/oGdIHPU01c//1Bw== {"files":[{"bytes":16228,"name":"index.html","sha256":"d8227a524f6abcbc44c1bbda0e122f3663cf92600813fc25b355e50d25192bc2"},{"bytes":6190,"name":"publication.md","sha256":"a3e06954e0e9fda4a9948ec3ce99692cd1d9eeff11b9876021d3eedb5809927c"},{"bytes":5883,"name":"publication.txt","sha256":"975245cc8848ccd3e8a222016fad48461f65229fe1262989fad89a6cc1e07498"},{"bytes":2760,"name":"manifest.json","sha256":"a0670fed6bdd3a0cf20b7989e8ef2ad6d4e73587ab03ff7f8e90d6b19b2f20b4"},{"bytes":89,"name":"manifest.sig","sha256":"586c77fcb3f585dad0363ec4b0f28a9685d1707a9545fd03ed3f2cc32d2df142"},{"bytes":227,"name":"manifest.sig.txt","sha256":"509acb07e347c4dcb8494d78fcee370badd17a11b599bb3692d2aa41f0faf66a"}],"publication_id":"OT-2026-000077872"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down - OpenTechnical OT-2026-000077872
OpenTechnical

OT-2026-000077872

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
975245cc8848ccd3e8a222016fad48461f65229fe1262989fad89a6cc1e07498

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077872, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077872.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077872" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077872" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077872 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077872 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077872 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077872 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077872", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16228, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d8227a524f6abcbc44c1bbda0e122f3663cf92600813fc25b355e50d25192bc2" }, { "bytes": 6190, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a3e06954e0e9fda4a9948ec3ce99692cd1d9eeff11b9876021d3eedb5809927c" }, { "bytes": 5883, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "975245cc8848ccd3e8a222016fad48461f65229fe1262989fad89a6cc1e07498" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077872/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077872", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ed0-7b0c-a1cf-b94c75172e47" } x6nQRafxe5TrmLIL9cwSof7Bv9BzR+66v4lRJ3V97Jrhf9Udnn+bT77Q7nx5hDFHCFfOrJgun7i5LbKYMzGmAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: x6nQRafxe5TrmLIL9cwSof7Bv9BzR+66v4lRJ3V97Jrhf9Udnn+bT77Q7nx5hDFHCFfOrJgun7i5LbKYMzGmAg== {"files":[{"bytes":20261,"name":"index.html","sha256":"cabafb0fea6bd9e1b72a126aaead4d5c2cc20c121760056409b50ef6dd4f4836"},{"bytes":9530,"name":"publication.md","sha256":"32c7a0d7f571d49b481b9acab3fd72319f83ef577190ec1b88d5ac18eefaf39e"},{"bytes":9201,"name":"publication.txt","sha256":"db02940502ecf6f6dd6659e2a27e71d7d1876330f1c49f472a67ecdd10f0fc06"},{"bytes":2888,"name":"manifest.json","sha256":"69bc01a26d0be7a798a744d256bcd46df6f204b4122547eb5ae4293fa8d48023"},{"bytes":89,"name":"manifest.sig","sha256":"677462b831147169c2e5e65c8f63d18a44bc5e50049951fcc1964d908b214bc8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3a04486ef28663ac1c5442d5cee5bb45f3262f9ea10817da8a2b9c125dea23b5"}],"publication_id":"OT-2026-000077873"} Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077873
OpenTechnical

OT-2026-000077873

Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
db02940502ecf6f6dd6659e2a27e71d7d1876330f1c49f472a67ecdd10f0fc06

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077873, “Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077873.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077873" title: "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077873" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077873 Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077873 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077873 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077873 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077874

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7bd972c9d77e87698f44de9a4a07455433c0b246c7d9d678cfab3639756ba1ea

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077874, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077874.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077874" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077874" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077874 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077874 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077874 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077874 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077875

Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
44bba8f8dc21779b6471af976001bec95b88ef7bac4836c05786f924dd2937c4

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077875, “Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077875.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077875" title: "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077875" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077875 Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077875 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077875 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077875 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077876

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
67ca70401a09c7a19c730cee8e938fc8e6a7b26fac292874850e591d6f737f2e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077876, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077876.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077876" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077876" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077876 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077876 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077876 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077876 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077876", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16783, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ec3dec56eb8d21afb2301be1d4485faf7040020d02fe0f801a474afeb29ead1f" }, { "bytes": 6678, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cb3271d42a1303e13ad9e0df15bb24bb5aca620e4f06e5a5212f5343e18188c9" }, { "bytes": 6368, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "67ca70401a09c7a19c730cee8e938fc8e6a7b26fac292874850e591d6f737f2e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077876/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077876", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-7fdd-84d1-f7e203d4ccfe" } rnHZqXVjns83imHjio8b43b2Tp9e2YobVOVR+50JAtybdzah0L7ZfF8N41J8C+KS7Cto897Kqy7jos30qsOzAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: rnHZqXVjns83imHjio8b43b2Tp9e2YobVOVR+50JAtybdzah0L7ZfF8N41J8C+KS7Cto897Kqy7jos30qsOzAw== {"files":[{"bytes":19423,"name":"index.html","sha256":"09ffd4305b81112cab18c064581f426925ea202c90594e9ba5fd2926ba75c8fd"},{"bytes":8810,"name":"publication.md","sha256":"019cf3861664c61834b80c727f580c47cdcfcc650bd21f59c458a77fb750fccb"},{"bytes":8506,"name":"publication.txt","sha256":"dc54495a618bd4f7f77e91eacf2b67bfcab4742a0d146f03be5fa4ba8f574323"},{"bytes":2857,"name":"manifest.json","sha256":"3d6ced243e6719a4dd83f40fe58b214fd6bd80af48264e874e0d1cf522dbea8b"},{"bytes":89,"name":"manifest.sig","sha256":"513063deb1bea53ff938368cb4d13ca71bd8805c748dbb6f6042c92ff07b7ada"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7cc07d6744c825ca952d0b1530e178969b69540ac1893dc8e53b14f5a99d1a9d"}],"publication_id":"OT-2026-000077877"} Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077877
OpenTechnical

OT-2026-000077877

Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
dc54495a618bd4f7f77e91eacf2b67bfcab4742a0d146f03be5fa4ba8f574323

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The vacuum pump is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077877, “Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077877.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077877" title: "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077877" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077877 Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077877 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The vacuum pump is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077877 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077877 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077877", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1251 }, "figures": [], "files": [ { "bytes": 19423, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "09ffd4305b81112cab18c064581f426925ea202c90594e9ba5fd2926ba75c8fd" }, { "bytes": 8810, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "019cf3861664c61834b80c727f580c47cdcfcc650bd21f59c458a77fb750fccb" }, { "bytes": 8506, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dc54495a618bd4f7f77e91eacf2b67bfcab4742a0d146f03be5fa4ba8f574323" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077877/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077877", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed0-7ac2-af44-45570abc01c9" } iWKRZBHVeNfGcubNRIX7LN0P0d/iKDQwgpVjxq6/+bd4CNKaVzHBtiwYMYsHBQLUOrD/Go2DmgCRQM3YPU4NCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: iWKRZBHVeNfGcubNRIX7LN0P0d/iKDQwgpVjxq6/+bd4CNKaVzHBtiwYMYsHBQLUOrD/Go2DmgCRQM3YPU4NCQ== {"files":[{"bytes":16229,"name":"index.html","sha256":"62074f053ac2cc62d0ea2768969eec384242a4fd594e24bd26d9f0f44f0b0a6c"},{"bytes":6191,"name":"publication.md","sha256":"74fb4fd6eace6112d9425f6ecf43382d9b4708a28cd5e0fd2cb7e6948a864038"},{"bytes":5884,"name":"publication.txt","sha256":"e44467d1679d0d528b3579a512dcc8faa1ef53affd542aa4f81417c25ec1758f"},{"bytes":2760,"name":"manifest.json","sha256":"3745723cc1ecf54316a7a4d4a51a83af148bf6fe279bdaea4db75633ef577bba"},{"bytes":89,"name":"manifest.sig","sha256":"6c5ba6f05afaac21b732b72a441f4bbef3f08681d42df8c8c86f2c019ad454b4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a424c020546f26a89bfd5e579fe7d4af5e99ed445a7284ee004b1a9b4911a3b7"}],"publication_id":"OT-2026-000077878"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down - OpenTechnical OT-2026-000077878
OpenTechnical

OT-2026-000077878

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
e44467d1679d0d528b3579a512dcc8faa1ef53affd542aa4f81417c25ec1758f

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077878, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077878.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077878" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077878" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077878 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077878 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077878 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077878 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077878", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16229, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "62074f053ac2cc62d0ea2768969eec384242a4fd594e24bd26d9f0f44f0b0a6c" }, { "bytes": 6191, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "74fb4fd6eace6112d9425f6ecf43382d9b4708a28cd5e0fd2cb7e6948a864038" }, { "bytes": 5884, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e44467d1679d0d528b3579a512dcc8faa1ef53affd542aa4f81417c25ec1758f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077878/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077878", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ed0-749d-ac8b-5eeda4332232" } Q7CUXXGbzL6aKFe+phGJ3WSjNCsu/3mz6duYULUm2rJwoinYgdW5RMzbdOh94TvEQ0mHXLNg/RuEHsWdz8/ADA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Q7CUXXGbzL6aKFe+phGJ3WSjNCsu/3mz6duYULUm2rJwoinYgdW5RMzbdOh94TvEQ0mHXLNg/RuEHsWdz8/ADA== {"files":[{"bytes":20261,"name":"index.html","sha256":"8c0cbc4f3d1d67983473431e4b16cc53e32ec077405cdb3bf00d34f43a83eaef"},{"bytes":9530,"name":"publication.md","sha256":"dc4a35160e3c85acfdbfd586d5fbfdf3d65ac722d448a78b9eb5290fc7f305dd"},{"bytes":9201,"name":"publication.txt","sha256":"3654ca24517656c0746bd56373b2d71665f3ef2ef798f56d027c70e4ce5d3a82"},{"bytes":2888,"name":"manifest.json","sha256":"3d42cd2519cb04f2f4c1f13c8f238a14c71c8efe1d63c1d7ef7f7aef96bfa23a"},{"bytes":89,"name":"manifest.sig","sha256":"1cc033f04f53bf27a6e4c8416d8c0df8216ba17d02cf6c50ab909d5b95266a0a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bd661d112e2adb69a0c0a903ccc7131b7176880bbbce21ada55092b24a9aaf12"}],"publication_id":"OT-2026-000077879"} Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077879
OpenTechnical

OT-2026-000077879

Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
3654ca24517656c0746bd56373b2d71665f3ef2ef798f56d027c70e4ce5d3a82

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0024]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0025]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0026]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0027]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0028]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077879, “Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077879.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077879" title: "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077879" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077879 Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077879 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0024] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0025] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0026] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0027] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0028] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077879 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077879 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077879", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1357 }, "figures": [], "files": [ { "bytes": 20261, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8c0cbc4f3d1d67983473431e4b16cc53e32ec077405cdb3bf00d34f43a83eaef" }, { "bytes": 9530, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dc4a35160e3c85acfdbfd586d5fbfdf3d65ac722d448a78b9eb5290fc7f305dd" }, { "bytes": 9201, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3654ca24517656c0746bd56373b2d71665f3ef2ef798f56d027c70e4ce5d3a82" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077879/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077879", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed0-71a8-971f-508bbf964948" } Had/cGBSusXk1Uy5vyg1N6wJojuZXB4ViuF3IMaD1X72VtxCbF0MMyRAzAJypJTeTeUM7R07IOaSiwNNn2zCDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Had/cGBSusXk1Uy5vyg1N6wJojuZXB4ViuF3IMaD1X72VtxCbF0MMyRAzAJypJTeTeUM7R07IOaSiwNNn2zCDw== {"files":[{"bytes":17033,"name":"index.html","sha256":"a535037a7ae712489ce8cdb1e61bdc5a871cbaead243cadbc5a356a1e6892772"},{"bytes":6885,"name":"publication.md","sha256":"23ed655ba1f7f4fa086205d7f25258545a0333f78e71883c6ff0aadcc26583cd"},{"bytes":6575,"name":"publication.txt","sha256":"c06f033c7313e3679c0c2818a07120446f3b3c2fb4a121653c060c24b51916a1"},{"bytes":2769,"name":"manifest.json","sha256":"08ab818abddb0b7b522fcb4a664a39dc8674349d21f57c249d81034f60a7aac2"},{"bytes":89,"name":"manifest.sig","sha256":"da5ad5b7559c28d1127a708fc702f44a87850f7c9c572047e63584b82a7e920a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0e61b280523d5a323a27a84a3e7a93d661429c88a686a2e775c099701142fa27"}],"publication_id":"OT-2026-000077880"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077880
OpenTechnical

OT-2026-000077880

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c06f033c7313e3679c0c2818a07120446f3b3c2fb4a121653c060c24b51916a1

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077880, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077880.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077880" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077880" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077880 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077880 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077880 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077880 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077880", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17033, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a535037a7ae712489ce8cdb1e61bdc5a871cbaead243cadbc5a356a1e6892772" }, { "bytes": 6885, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "23ed655ba1f7f4fa086205d7f25258545a0333f78e71883c6ff0aadcc26583cd" }, { "bytes": 6575, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c06f033c7313e3679c0c2818a07120446f3b3c2fb4a121653c060c24b51916a1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077880/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077880", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed0-744f-a220-af516e3a2e38" } tdWaRU25StMyoSaqEcXmMackos51tDSFVxfmTrlTrykPUe1WCkKQkNsKWmmPKAnV4VpPCNhy/NVinJ8OV2M3AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tdWaRU25StMyoSaqEcXmMackos51tDSFVxfmTrlTrykPUe1WCkKQkNsKWmmPKAnV4VpPCNhy/NVinJ8OV2M3AQ== {"files":[{"bytes":20008,"name":"index.html","sha256":"20ad574a41067a6a5bc8b780a362de9604a65f233b62891c5eb2ec0c083b4882"},{"bytes":9320,"name":"publication.md","sha256":"c387dc2bc4bdc57a413b25e60b00a00455ee6c4e01429540bab2a2d76cd1fdd1"},{"bytes":8991,"name":"publication.txt","sha256":"adfdbc348d4af8867d65c5fe2ace33527dbcb6d83be18ceb6d44036e04a9331a"},{"bytes":2888,"name":"manifest.json","sha256":"17619448f237b477ce44a6c433891de82b7193a4d5147ba4407ec4a85fc0d14f"},{"bytes":89,"name":"manifest.sig","sha256":"a4b9a138c108d3a3856f43a7ad237ab00baa2ab499cbc059a402005add57a5a8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1b8661ac98e71e5d470bd3094e14c3f38ec5628a7b092241abc6348a70a1fbc4"}],"publication_id":"OT-2026-000077881"} Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077881
OpenTechnical

OT-2026-000077881

Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
adfdbc348d4af8867d65c5fe2ace33527dbcb6d83be18ceb6d44036e04a9331a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining one manifold outlet is plugged and carries no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077881, “Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077881.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077881" title: "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077881" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077881 Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077881 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining one manifold outlet is plugged and carries no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077881 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077881 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, two pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077882

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
12afd00e25c6e238ed6fc0d5f4ddb8afae971f64f5b3515a10f9f16a1a1d6e9b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077882, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077882.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077882" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077882" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077882 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077882 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077882 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077882 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077883

Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
152962c2eb472489c10830de733709cfdf07eb6a9d62356b7625dcc5663fd29f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077883, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077883.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077883" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077883" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077883 Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077883 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077883 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077883 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077884

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c5972adc4ded1d51422da9e2890abe96233140ad9a88b475776d014b346c1125

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077884, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077884.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077884" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077884" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077884 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077884 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077884 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077884 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077884", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16233, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fa000955e9a4d0db57e1aa668f34283258ac2661008ba243b385e973b3982089" }, { "bytes": 6195, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "830685381a26b0852e1ea3c84f267d69fdd9eabdbf4f39d0ab38ee20056869d1" }, { "bytes": 5888, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c5972adc4ded1d51422da9e2890abe96233140ad9a88b475776d014b346c1125" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077884/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077884", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ed1-7790-afc4-c16cb090c9c7" } OpxAewN2085ZgssCPWI5Jm2vtFe0fwN/K+o4Mjwpa3cvPLY0pyATUspVUq+pdGZXORtymxdiFpbDojzx1UUHAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OpxAewN2085ZgssCPWI5Jm2vtFe0fwN/K+o4Mjwpa3cvPLY0pyATUspVUq+pdGZXORtymxdiFpbDojzx1UUHAg== {"files":[{"bytes":20196,"name":"index.html","sha256":"ab85bc74c58d48ea9a5d2355b73c12a5313434552f636d0a9e4c8783de2f061f"},{"bytes":9499,"name":"publication.md","sha256":"ce77cd34dffb3b1eacee32c4786cd9871db4c5689a54eb28a864dfd7bb391223"},{"bytes":9150,"name":"publication.txt","sha256":"3be3b043d1b5a4a418c23f3c63809d51be27a89c86062e7078010651270a9915"},{"bytes":2906,"name":"manifest.json","sha256":"cf469e730f6fadc98cf525b034bc28300f3c59598b9b912bf1d24c22037819bf"},{"bytes":89,"name":"manifest.sig","sha256":"ee94ad1919adfc1092d0d145f7db8c72570ee03e749d36e27e01582fd70b2299"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1a3165ebdb965bdfc08cb75afd02d7b92ee865a052e841ce59e252736c02caee"}],"publication_id":"OT-2026-000077885"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077885
OpenTechnical

OT-2026-000077885

Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
3be3b043d1b5a4a418c23f3c63809d51be27a89c86062e7078010651270a9915

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077885, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077885.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077885" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077885" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077885 Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077885 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077885 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077885 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077886

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
36fee91a852bc6e151252df9df16cf1e84bc5b8c08808d2cfd90e17ef1c91767

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077886, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077886.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077886" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077886" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077886 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077886 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077886 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077886 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077886", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16788, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1fe43916fe96c8984779ad400a8ee4f7bf3e43ca35a32406b76c9b4e72a9007a" }, { "bytes": 6683, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0039f8ac57b2a8a1017b0204c7810571be5e483e702277c31eccfa5ff7448310" }, { "bytes": 6373, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "36fee91a852bc6e151252df9df16cf1e84bc5b8c08808d2cfd90e17ef1c91767" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077886/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077886", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-726f-b6f5-09374c1094c2" } cF0DTmDKGx4bdOihRxEYsC9Jnnwoysd6e8DdietijM36uRHXctT9LoUJ64jQtjRxXTfVAgpUNv0igQ2kbLTdCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cF0DTmDKGx4bdOihRxEYsC9Jnnwoysd6e8DdietijM36uRHXctT9LoUJ64jQtjRxXTfVAgpUNv0igQ2kbLTdCg== {"files":[{"bytes":19612,"name":"index.html","sha256":"3fda66a9c0fe65f4099d546f0dac59a82ff6955a15feb5c2b6e1ad67141c51c1"},{"bytes":8990,"name":"publication.md","sha256":"4885f4343975163c4d3dd9ad20fb1b46416ec3084f022be9e2ec26579dac2209"},{"bytes":8666,"name":"publication.txt","sha256":"6804b6b2ba99f51443f33cba015fca38d3ac35f155d252aeee8fc0c5914fd1de"},{"bytes":2875,"name":"manifest.json","sha256":"3b428eb7d3293798cfe4bf3b4264fbf2f5d36edcbcb9fe2427fec619d2b6b546"},{"bytes":89,"name":"manifest.sig","sha256":"423185451c0817f347e8e4fe7a6f7ad43e65ff0c479c55365e3cc140dd368ec6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"10bade60343a79bff340d5d588e5cb95d460c15cdf9b61f1ff51214e21dc6b6a"}],"publication_id":"OT-2026-000077887"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077887
OpenTechnical

OT-2026-000077887

Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6804b6b2ba99f51443f33cba015fca38d3ac35f155d252aeee8fc0c5914fd1de

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077887, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077887.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077887" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077887" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077887 Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077887 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077887 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077887 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077887", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1270 }, "figures": [], "files": [ { "bytes": 19612, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3fda66a9c0fe65f4099d546f0dac59a82ff6955a15feb5c2b6e1ad67141c51c1" }, { "bytes": 8990, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4885f4343975163c4d3dd9ad20fb1b46416ec3084f022be9e2ec26579dac2209" }, { "bytes": 8666, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6804b6b2ba99f51443f33cba015fca38d3ac35f155d252aeee8fc0c5914fd1de" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077887/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077887", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-7c90-b10c-d50d6cd9f939" } BwArzuksocCJxEzzKqLuDwAN6gdxWzFmV7028uF6INr714h19JRbMLpLULkl95fNdCy4ZV9CfYET+GmmU3bHBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BwArzuksocCJxEzzKqLuDwAN6gdxWzFmV7028uF6INr714h19JRbMLpLULkl95fNdCy4ZV9CfYET+GmmU3bHBQ== {"files":[{"bytes":16240,"name":"index.html","sha256":"72d96e5629251d91e890cf4e74a17f6b6629db2c86d04d882c90403aa910b15d"},{"bytes":6198,"name":"publication.md","sha256":"7ff159678a6d6781eeb81833c20a1eb1f44bda9ad7ddc5414e1193e8bbd5ff6f"},{"bytes":5889,"name":"publication.txt","sha256":"5c1268d9ad7e726a52bda7d2e891d37e345886b2705b9eb7b55b97134efc0556"},{"bytes":2762,"name":"manifest.json","sha256":"0582174de344096a43a4df65d093e7b48105eee9fc0eb3dda339daebde044a63"},{"bytes":89,"name":"manifest.sig","sha256":"61b4709e1f2e7ec7ec0a7cb1f7d84b71bde681779b4ed7deceb2696abece0d02"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e762be20ac3df708d29ad4f4cee407177e0a1d2242c0390dd1e07fd0c220a2f0"}],"publication_id":"OT-2026-000077888"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000077888
OpenTechnical

OT-2026-000077888

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
5c1268d9ad7e726a52bda7d2e891d37e345886b2705b9eb7b55b97134efc0556

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077888, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077888.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077888" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077888" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077888 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077888 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077888 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077888 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077888", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16240, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "72d96e5629251d91e890cf4e74a17f6b6629db2c86d04d882c90403aa910b15d" }, { "bytes": 6198, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7ff159678a6d6781eeb81833c20a1eb1f44bda9ad7ddc5414e1193e8bbd5ff6f" }, { "bytes": 5889, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5c1268d9ad7e726a52bda7d2e891d37e345886b2705b9eb7b55b97134efc0556" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077888/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077888", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ed1-74cd-ae52-ca25cea4a08d" } 8ZerIPPdSbJQHM0WhqRmcr6JSh55ZasqIe/LxRAZrDY/IaV597rAMAKfIRUHnyB/fnvu8swaFy70j3fiB+PhCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8ZerIPPdSbJQHM0WhqRmcr6JSh55ZasqIe/LxRAZrDY/IaV597rAMAKfIRUHnyB/fnvu8swaFy70j3fiB+PhCg== {"files":[{"bytes":20450,"name":"index.html","sha256":"9f1a4600ff3cac3017f54cb08439feecf262e36602b80caf81a0b1e0c81799a5"},{"bytes":9710,"name":"publication.md","sha256":"311b6fb2e73328a86a1e90da0a39ad22c84d320ff5bb0bba56ad33be96385a27"},{"bytes":9361,"name":"publication.txt","sha256":"6b7489915544ca9c7db062dcf47ca075f49710dd5db8cee4c4fe21b2411bfaac"},{"bytes":2906,"name":"manifest.json","sha256":"46dcca54acf56d183fa544d2d3fe86d616661a26c8795a0416687e166645e09b"},{"bytes":89,"name":"manifest.sig","sha256":"8eb97e38bbbeb96e684c37acc0b99a6428e3a12b320eed9f97315a3d5ef8d83f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"26ffe12eb14e1ef461af950f45da465b6094b836102a20deb0d82a61654fe062"}],"publication_id":"OT-2026-000077889"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077889
OpenTechnical

OT-2026-000077889

Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6b7489915544ca9c7db062dcf47ca075f49710dd5db8cee4c4fe21b2411bfaac

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077889, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077889.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077889" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077889" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077889 Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077889 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077889 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077889 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077889", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1376 }, "figures": [], "files": [ { "bytes": 20450, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9f1a4600ff3cac3017f54cb08439feecf262e36602b80caf81a0b1e0c81799a5" }, { "bytes": 9710, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "311b6fb2e73328a86a1e90da0a39ad22c84d320ff5bb0bba56ad33be96385a27" }, { "bytes": 9361, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6b7489915544ca9c7db062dcf47ca075f49710dd5db8cee4c4fe21b2411bfaac" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077889/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077889", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7f80-9c62-a46164fdff57" } Nuzta1wLZSuFk4yLczk0iqQ1H1WNNGaLCMlBjjJiutWezeYcSnPFe5M5/DRhr7+uBmZZtiwHkzWv6ZshhhUABA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Nuzta1wLZSuFk4yLczk0iqQ1H1WNNGaLCMlBjjJiutWezeYcSnPFe5M5/DRhr7+uBmZZtiwHkzWv6ZshhhUABA== {"files":[{"bytes":17044,"name":"index.html","sha256":"2b019f3c9c8d358bbe2692dded2baf8bc80fc67553fca614a7f68d72b5bbd074"},{"bytes":6892,"name":"publication.md","sha256":"deaf4aeeb7d054eb8759ec4195686a5af0a73e008808994b21e187079f2f63bc"},{"bytes":6580,"name":"publication.txt","sha256":"35550c8462f819cfa85f3231c0892d28802902f3203f004e3d801fdade3e375b"},{"bytes":2771,"name":"manifest.json","sha256":"c4c19e821f3a23720de50d716ff82870363fe9a652463040c404b3ae839e5953"},{"bytes":89,"name":"manifest.sig","sha256":"9573b7b1b3b87d6d0bce915e8e2ef0885dba148d09c989928965da92188d9386"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9425cbbb3f6cf2ebea6b2d3bedb4124712ef6fd2140161cc64bb80771dec65cd"}],"publication_id":"OT-2026-000077890"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077890
OpenTechnical

OT-2026-000077890

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
35550c8462f819cfa85f3231c0892d28802902f3203f004e3d801fdade3e375b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077890, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077890.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077890" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077890" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077890 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077890 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077890 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077890 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077891

Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2e4a5ed8fda601361ca4d7d8594291b3ff10026944a7e277d0a43d390c6431fa

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077891, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077891.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077891" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077891" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077891 Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077891 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077891 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077891 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077892

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4b0a459092a827b6bd7c42012aaae1fcaf3ee7027106d5536e0a74d2be380fd2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077892, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077892.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077892" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077892" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077892 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077892 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077892 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077892 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077892", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16795, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e682cb7f5320036e6c4adcf590f8eea455c26acc46afe409344c273e525605ce" }, { "bytes": 6686, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5d862ee6529ccdf3c23fa048f7cdfe5ac9bbc339f5d8264519af95dfb7635e94" }, { "bytes": 6374, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4b0a459092a827b6bd7c42012aaae1fcaf3ee7027106d5536e0a74d2be380fd2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077892/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077892", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-780f-beff-78c9c8a679d2" } cEkxw/rrCrG3XBTKFZ5tIzmDyaqmcbkhRLjlYKghzsGHg8KHMbOBGzdZtxm/4gvxR+aXGtry0jTAy/Kcgqv6Ag== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cEkxw/rrCrG3XBTKFZ5tIzmDyaqmcbkhRLjlYKghzsGHg8KHMbOBGzdZtxm/4gvxR+aXGtry0jTAy/Kcgqv6Ag== {"files":[{"bytes":19616,"name":"index.html","sha256":"9efa4ceddda2537dde269a737f412a41ed1b9ad38f79799bbb5804acb9b930f5"},{"bytes":8994,"name":"publication.md","sha256":"9ffde766862373380d9780503e922824313dedf0f67dcf9c27e580a653ecd34c"},{"bytes":8670,"name":"publication.txt","sha256":"12a5afa737de2be0eea94f7d613b9c51e4149caba0c6d23dc250588de4bd4b62"},{"bytes":2875,"name":"manifest.json","sha256":"bddc2d267d6073677be1a294872fb0da302467b3fc5465be481a006285643b82"},{"bytes":89,"name":"manifest.sig","sha256":"78a29ba35bb71d23aad4026f910c6297c9991345f3bc86a9be0f5feb554e3f8b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9b0656960c05f0098ecb8707016f7aa132a9500a9ed44eefe5aba1a6923539e4"}],"publication_id":"OT-2026-000077893"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077893
OpenTechnical

OT-2026-000077893

Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
12a5afa737de2be0eea94f7d613b9c51e4149caba0c6d23dc250588de4bd4b62

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077893, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077893.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077893" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077893" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077893 Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077893 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077893 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077893 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077894

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
8a1fff941f52d96cb83b4912c0a994dbb0ebf8dac606ae6e25fdf9cf8e4e687c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077894, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077894.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077894" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077894" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077894 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077894 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077894 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077894 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077894", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16241, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "238ca8dfd2533f2a2bb489d9f0239d901cb44703f7ffdc4cec5d30ff4a1c3a3b" }, { "bytes": 6199, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "46c7d8e7465628d01024e5e79bab3c9f068b2b53142e00f5d217f284448d12ac" }, { "bytes": 5890, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8a1fff941f52d96cb83b4912c0a994dbb0ebf8dac606ae6e25fdf9cf8e4e687c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077894/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077894", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ed1-7710-93a9-549731263ee8" } dxDmJ8aM/lcLkY7fU/GXJMbo9g1DyrHiD0feDBphbR2qsR92zeW3Vqe7YQTMIuw2kZeCXXlJmAEwcPeLvhunAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: dxDmJ8aM/lcLkY7fU/GXJMbo9g1DyrHiD0feDBphbR2qsR92zeW3Vqe7YQTMIuw2kZeCXXlJmAEwcPeLvhunAQ== {"files":[{"bytes":20454,"name":"index.html","sha256":"ecddaec12282a3d81620f62343ec74b8dcf30ab9e4847ec6751ef59ca7b82f9a"},{"bytes":9714,"name":"publication.md","sha256":"7953f99a6665874a5a61f3368aee2fc64e547c2a4c98d68eb57dc1f31de31ada"},{"bytes":9365,"name":"publication.txt","sha256":"8c71b7a1de7cfcdd4e02ca5c1d92847512bacba839d42d01d6859bdddc1160c3"},{"bytes":2906,"name":"manifest.json","sha256":"c4781c21ebc0935e6b5cf7d28545e32e88a2a547454ef487dfc83f58f923a332"},{"bytes":89,"name":"manifest.sig","sha256":"ecaf3ccbed09437e363caea127abed96077e2ba01191d1a8b5db14d17292bfd2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a0336627c52c4434d6431dc88ac0aecb4001e74625c660d3e04c842391759002"}],"publication_id":"OT-2026-000077895"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077895
OpenTechnical

OT-2026-000077895

Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
8c71b7a1de7cfcdd4e02ca5c1d92847512bacba839d42d01d6859bdddc1160c3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077895, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077895.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077895" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077895" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077895 Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077895 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077895 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077895 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077895", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1376 }, "figures": [], "files": [ { "bytes": 20454, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ecddaec12282a3d81620f62343ec74b8dcf30ab9e4847ec6751ef59ca7b82f9a" }, { "bytes": 9714, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7953f99a6665874a5a61f3368aee2fc64e547c2a4c98d68eb57dc1f31de31ada" }, { "bytes": 9365, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8c71b7a1de7cfcdd4e02ca5c1d92847512bacba839d42d01d6859bdddc1160c3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077895/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077895", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7244-93b8-3b62cc281ee0" } 07x4WBPxXZPkGnrqdK7rBPuexONR3kCw3XT/G1B6XptrrY8VujaK5U2nQVDqv8ZE4KgVXSVYzxsGTAWj4NQ0AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 07x4WBPxXZPkGnrqdK7rBPuexONR3kCw3XT/G1B6XptrrY8VujaK5U2nQVDqv8ZE4KgVXSVYzxsGTAWj4NQ0AQ== {"files":[{"bytes":17045,"name":"index.html","sha256":"02b0fb8851de60d4f65b3efe308e8b7b9431f91b089a1e37676826705f4a770a"},{"bytes":6893,"name":"publication.md","sha256":"3fa7a49db8cdbfcf4d0667a94a5195cb2dfdca699315e6e345587550c7cb9321"},{"bytes":6581,"name":"publication.txt","sha256":"64d0b0f2213dc6b16a87cb99ebfa7b056c13386e281ce567ce7ebde0f7fd48b8"},{"bytes":2771,"name":"manifest.json","sha256":"e8542f7cab7ddceb0342c90c53ae6e5bd5f9d2f232c0337ed5fcf6cc555a2764"},{"bytes":89,"name":"manifest.sig","sha256":"912ad8bc3d009400caff5995041f1f41f10ac72122d09865d7ef17668d353956"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8d5b2c76a6814730e29b1c86b8cd19d5857502469b6deb724c7d90dfac6eba4d"}],"publication_id":"OT-2026-000077896"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077896
OpenTechnical

OT-2026-000077896

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
64d0b0f2213dc6b16a87cb99ebfa7b056c13386e281ce567ce7ebde0f7fd48b8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077896, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077896.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077896" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077896" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077896 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077896 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077896 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077896 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077896", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17045, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "02b0fb8851de60d4f65b3efe308e8b7b9431f91b089a1e37676826705f4a770a" }, { "bytes": 6893, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3fa7a49db8cdbfcf4d0667a94a5195cb2dfdca699315e6e345587550c7cb9321" }, { "bytes": 6581, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "64d0b0f2213dc6b16a87cb99ebfa7b056c13386e281ce567ce7ebde0f7fd48b8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077896/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077896", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7b71-8f3d-554ad1db7f12" } tMv6PEkJA7SMwqlbyLM7eGoQePmz3qfv9uyDexifjKpLlPvoaFSZ7Kxt3U08lc9V2BUsxdBKR+PUDS7IXJmUDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tMv6PEkJA7SMwqlbyLM7eGoQePmz3qfv9uyDexifjKpLlPvoaFSZ7Kxt3U08lc9V2BUsxdBKR+PUDS7IXJmUDQ== {"files":[{"bytes":20201,"name":"index.html","sha256":"0f8ae8b582ee2081d1f7359e04ab2dfecbb8e9417abfed049066536be1f4576a"},{"bytes":9504,"name":"publication.md","sha256":"29b470773dbca4ec71555f5769357d142dbfaa61c7c1960e7632b2ae372b8e9a"},{"bytes":9155,"name":"publication.txt","sha256":"38e2bacb3abaa7fc19641e3e982babe5dd95486d6cec33e968d0f42690bb239c"},{"bytes":2906,"name":"manifest.json","sha256":"7b5118ffcdaa4741246739327cf0b5f248a9392589d28fe49328c17382e7b76f"},{"bytes":89,"name":"manifest.sig","sha256":"5cd70e639f95634b0c985edcf60f70280b70b286754eb72e7266a68bb683ff68"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1e88142fee10df6657a5a01b93abb9d756335f3e3b9a1c3246e66a51c3fb1f1f"}],"publication_id":"OT-2026-000077897"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077897
OpenTechnical

OT-2026-000077897

Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
38e2bacb3abaa7fc19641e3e982babe5dd95486d6cec33e968d0f42690bb239c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077897, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077897.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077897" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077897" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077897 Three bellows cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077897 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077897 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077897 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077898

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c2ac6239316405912fcc6a9da0b256a12c163223083fc0d286d02eef23517d90

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077898, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077898.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077898" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077898" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077898 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077898 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077898 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077898 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077899

Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
3febf2bc1deac26c6687cf5037504bf536bd397ff5b15dfa5f04a15442f2bdde

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077899, “Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077899.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077899" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077899" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077899 Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077899 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077899 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077899 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077900

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b3ca68786044573e8eab1cb0bfd90520fa576f623d0c2789909b16a7966d9529

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077900, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077900.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077900" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077900" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077900 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077900 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077900 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077900 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077900", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 817 }, "figures": [], "files": [ { "bytes": 16245, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1f0d1b39e0514d16bc3abc6f6014216f8f216d429f7cee15d8b2459e9296c263" }, { "bytes": 6203, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "26cddd313260dfd5076db7b5c7a85ee320f56d1d5a3c9b55d86b1fa4f3741218" }, { "bytes": 5894, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b3ca68786044573e8eab1cb0bfd90520fa576f623d0c2789909b16a7966d9529" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077900/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077900", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ed1-7653-bbf3-a37c83f70152" } RcbR6D3NoGT2TXr9rPLDCDMYiN0zLfs2Ik/Uvbq+XZtH9Ay7G1dR7eWOPvWdniRWWMWS5gDazxN0n7W9dKIFAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RcbR6D3NoGT2TXr9rPLDCDMYiN0zLfs2Ik/Uvbq+XZtH9Ay7G1dR7eWOPvWdniRWWMWS5gDazxN0n7W9dKIFAw== {"files":[{"bytes":20627,"name":"index.html","sha256":"4e812e6555d0cde12f0afd4e7dff95144f69ea453c747e07e8c642f5b12017dc"},{"bytes":9859,"name":"publication.md","sha256":"310089328d7492fdf73b77b065880737d1d11c97955ecb7bf2d6cae75bd5ca4d"},{"bytes":9522,"name":"publication.txt","sha256":"f7367b4aba00288588a52a073a505eab30ad8ac6e7dd94080763f292121137e9"},{"bytes":2881,"name":"manifest.json","sha256":"ae18d4f1ae151f30297218c46507f89893c8be166314549784b05466c9d688fe"},{"bytes":89,"name":"manifest.sig","sha256":"d4e837a229956e129cd84a9f3084e4128808612f6aecc46539af24234c1b8e20"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3acb6c6ef537935e8210d8a1fdd64356143580365200d450c7fc93ef27eb96e0"}],"publication_id":"OT-2026-000077901"} Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077901
OpenTechnical

OT-2026-000077901

Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f7367b4aba00288588a52a073a505eab30ad8ac6e7dd94080763f292121137e9

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077901, “Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077901.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077901" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077901" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077901 Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077901 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077901 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077901 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077902

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f5d0253764d39efedd399ca00024f1c14c9991c8fc7576e665e789f667aafcae

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077902, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077902.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077902" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077902" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077902 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077902 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077902 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077902 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077902", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17049, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4f1011e0a48b5e020bb5d7e6b16151b27463d2b49f629b2ec22f68963db7c343" }, { "bytes": 6897, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6ed7eb12767b9edebcdd50d8e09c60749d1b2163e0358ff5dda82da07dd5950d" }, { "bytes": 6585, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f5d0253764d39efedd399ca00024f1c14c9991c8fc7576e665e789f667aafcae" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077902/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077902", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7145-b340-8b2a88274acd" } CeW+jaPp63bPl8+icHRBATPQK8pf37ApnITnHqd5cptJaFHEC4UunFRJ5R3H3gS/kdmteEnDn6tDoASjvg6hCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CeW+jaPp63bPl8+icHRBATPQK8pf37ApnITnHqd5cptJaFHEC4UunFRJ5R3H3gS/kdmteEnDn6tDoASjvg6hCg== {"files":[{"bytes":20374,"name":"index.html","sha256":"c621adc7fb51dca11ed7f5f8b9a9d344b8e63edfc508edf770c6563482c0ae22"},{"bytes":9649,"name":"publication.md","sha256":"efd5322b286a5633b020ca8263e851a531a23dc68a1958e315fc1e8a5c8f5cd5"},{"bytes":9312,"name":"publication.txt","sha256":"02fc4a75e3f88a7f76c02b252f9d0c16dc399e336d328bfde60a9b754542c2cb"},{"bytes":2881,"name":"manifest.json","sha256":"948227e178aa24d5418d32c30b2366aacd504a511ac2ce9a9d54314a59841a05"},{"bytes":89,"name":"manifest.sig","sha256":"3ebef24d7aaf44f0dfedd0ad5d20e87454b98745cd6be19e40fca3affbf713b7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8afed7b0bac07437ccae3cbf2c3d2800d4cab7db24a0da9d864f187a73b5df1c"}],"publication_id":"OT-2026-000077903"} Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077903
OpenTechnical

OT-2026-000077903

Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
02fc4a75e3f88a7f76c02b252f9d0c16dc399e336d328bfde60a9b754542c2cb

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077903, “Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077903.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077903" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077903" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077903 Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077903 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077903 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077903 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077904

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
dd9b1c61d2abfd2d5ab8c65d7795b1f986cb02ccd6bbb7bd709f3d16f212162f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077904, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077904.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077904" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077904" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077904 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077904 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077904 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077904 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077904", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 888 }, "figures": [], "files": [ { "bytes": 16800, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8004df03c118abe8668e387b56193d141858cc149a6d96df3829c3db52d86c47" }, { "bytes": 6691, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "00c6055b228f6693daad026640be963c3eaefb6a42ba7db2ebe3abbeb4189c0a" }, { "bytes": 6379, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dd9b1c61d2abfd2d5ab8c65d7795b1f986cb02ccd6bbb7bd709f3d16f212162f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077904/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077904", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7148-bbec-70f8c53f1979" } e4qassO5Gn95XyGMLsaSjI8K/x4+qdQEzsIGkQBVwjCVjIA7qnD+Pyd64x7qBL2Jcw5Lha6ervFlB5K1f5/qAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: e4qassO5Gn95XyGMLsaSjI8K/x4+qdQEzsIGkQBVwjCVjIA7qnD+Pyd64x7qBL2Jcw5Lha6ervFlB5K1f5/qAw== {"files":[{"bytes":19735,"name":"index.html","sha256":"22ef02d0aae831e3dc1d3467b71f6df847bd30d1a93923a5d657c04d40dafb22"},{"bytes":9085,"name":"publication.md","sha256":"ae73a62a8a6ad99b57a90197cbab887779540f734ead4fd9a784b029fd777962"},{"bytes":8773,"name":"publication.txt","sha256":"be2a80f62c24f2f7f18aa8e75d0e5816ab4ce1fbb8d3fb84566dcac2fa0f2be9"},{"bytes":2850,"name":"manifest.json","sha256":"b072bd9f51fa658e8757ffed43eb4184b1e7a0fd7ac7e49727cd2da3f35a5ce5"},{"bytes":89,"name":"manifest.sig","sha256":"5135c0b3d2ffce862b3e5f519d1550b8550464ea068fe4f27a6043bd38677e5d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fec59a77bc06150284eb4e9b5bb6082c1a932e9b786f149bfbd65d070e21e93d"}],"publication_id":"OT-2026-000077905"} Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077905
OpenTechnical

OT-2026-000077905

Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
be2a80f62c24f2f7f18aa8e75d0e5816ab4ce1fbb8d3fb84566dcac2fa0f2be9

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077905, “Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077905.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077905" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077905" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077905 Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077905 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077905 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077905 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077905", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1295 }, "figures": [], "files": [ { "bytes": 19735, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "22ef02d0aae831e3dc1d3467b71f6df847bd30d1a93923a5d657c04d40dafb22" }, { "bytes": 9085, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ae73a62a8a6ad99b57a90197cbab887779540f734ead4fd9a784b029fd777962" }, { "bytes": 8773, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "be2a80f62c24f2f7f18aa8e75d0e5816ab4ce1fbb8d3fb84566dcac2fa0f2be9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077905/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077905", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-7d87-8b99-d8df7f51ee68" } TSn13+D0pDAl8cJ5F8WPUJYNBXXSWPu+zEhldG4f8DtWR35zXYptLv2MpINm8Rnb2BzEnPxpcmjJeIUPBrTlAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: TSn13+D0pDAl8cJ5F8WPUJYNBXXSWPu+zEhldG4f8DtWR35zXYptLv2MpINm8Rnb2BzEnPxpcmjJeIUPBrTlAQ== {"files":[{"bytes":15912,"name":"index.html","sha256":"0d4c76395489a9823873bbeb0c4aaff707c223f3c36c510abe4fc1c707a71283"},{"bytes":5980,"name":"publication.md","sha256":"e779fb8f4b9832a9d1496db5cb387ab3bb923f994c135a68984f7425afa39f64"},{"bytes":5653,"name":"publication.txt","sha256":"0b75e2735b3ff6f531415ae47f9da5e91fca8c58efde26b4111c593721a97032"},{"bytes":2812,"name":"manifest.json","sha256":"7953e78d7984bf915f927ec6d87c97711756f6046998e6f6a645dde1b178a3f6"},{"bytes":89,"name":"manifest.sig","sha256":"96cbe4c5bf18dda6ec6c9475c409544908d8619f1223da1fb20e8ad183899157"},{"bytes":227,"name":"manifest.sig.txt","sha256":"09174c3fa35e24b22c2f14c2098c74581418db52a95f713cc35ef58ce0942d99"}],"publication_id":"OT-2026-000077906"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077906
OpenTechnical

OT-2026-000077906

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
0b75e2735b3ff6f531415ae47f9da5e91fca8c58efde26b4111c593721a97032

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077906, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077906.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077906" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077906" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077906 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077906 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077906 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077906 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077907

Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
eabee82274c2b0207a1fd6aefeadbeb49c62c1c01c7e7481885d8c9665bb5c36

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077907, “Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077907.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077907" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077907" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077907 Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077907 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077907 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077907 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077908

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
52f42e5fc6ed692abada0a3e4158a89cabd466d3c3f936514a5740d4947c91cd

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077908, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077908.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077908" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077908" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077908 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077908 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077908 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077908 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077908", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 872 }, "figures": [], "files": [ { "bytes": 16710, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "049a8fcc4c0c57ddd4b350aa82e56ee3706eeb6925aadb8cc1542476a8fa3eb8" }, { "bytes": 6674, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "24b5b694556ef8109250db2131535e111aba49d4119652ed76451e281f0122a2" }, { "bytes": 6338, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "52f42e5fc6ed692abada0a3e4158a89cabd466d3c3f936514a5740d4947c91cd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077908/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077908", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7449-b5a9-72857e1fd45b" } Z28jCA07T0TiXIPHCjRgwK15IKybSgJcvb6IFwANlXmfmEQ5WkVigK9HW8La1LBqdKs+bTHlL26caoUm5K0WCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Z28jCA07T0TiXIPHCjRgwK15IKybSgJcvb6IFwANlXmfmEQ5WkVigK9HW8La1LBqdKs+bTHlL26caoUm5K0WCw== {"files":[{"bytes":20320,"name":"index.html","sha256":"b15df47177716945ed7a832daa027ab642c32234bf3f262e1b22a1698259de8c"},{"bytes":9595,"name":"publication.md","sha256":"badf47fda12925581f0487022a9fe91251fe34bb9204e2686a28b1177073004f"},{"bytes":9258,"name":"publication.txt","sha256":"283a51d8289d699d226e34ce2be9ea14632d1af7cc6030e6b6c5db6888035aec"},{"bytes":2881,"name":"manifest.json","sha256":"cd1e2f6e51eb8ee73bf9e52873a559fe9f54a73bcb42926c259fcc2b3f631f9f"},{"bytes":89,"name":"manifest.sig","sha256":"d129323e9cbe1124a7b6a4558ad4285f99fed2ec4b776aae4420eae55fdc5527"},{"bytes":227,"name":"manifest.sig.txt","sha256":"55c164c8f35936e3e2bcc617750c17d667b261e05215d3bb45d218add72150d2"}],"publication_id":"OT-2026-000077909"} Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077909
OpenTechnical

OT-2026-000077909

Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
283a51d8289d699d226e34ce2be9ea14632d1af7cc6030e6b6c5db6888035aec

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077909, “Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077909.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077909" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077909" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077909 Foam pad vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077909 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077909 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077909 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077910

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
b9f0dac1a11c1a0e6e166e3a77299b523c1f579dbb1e790b4e2f9e9861c0a4e9

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077910, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077910.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077910" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077910" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077910 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077910 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077910 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077910 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077910", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 838 }, "figures": [], "files": [ { "bytes": 16461, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a8971783e81076a0cc50d98e3121af3bf6f68a7c72ed4ff1f3fccda805d6077e" }, { "bytes": 6462, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dde77ebf2caf1669bf1e3c7e44e971f555f949debd373ec446879b954e1f3343" }, { "bytes": 6132, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b9f0dac1a11c1a0e6e166e3a77299b523c1f579dbb1e790b4e2f9e9861c0a4e9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077910/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077910", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7b3a-9a7e-f96108ee5abe" } D4N95OIY+BWpk6xAQklYh62RcYqh5i0Hmx0G732UvGXlqgBa/LcOzYz1MVDhKQxL3JsO6o9ZIwx/ROtQJxWDAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: D4N95OIY+BWpk6xAQklYh62RcYqh5i0Hmx0G732UvGXlqgBa/LcOzYz1MVDhKQxL3JsO6o9ZIwx/ROtQJxWDAA== {"files":[{"bytes":19505,"name":"index.html","sha256":"29b5f45e1c0fa048fe79ed46f9900e0c1a7aafee7aaf71bbfa2c789dbf877cef"},{"bytes":8899,"name":"publication.md","sha256":"f5934bf0cd8cc920457c4ff4a028bc9361f70e22e4b65dda70ebd2e72b36405c"},{"bytes":8583,"name":"publication.txt","sha256":"e3ffee52f50fba8a79aa0c967033124bdba2d0506311d1b6d085252b1ba7ff6a"},{"bytes":2867,"name":"manifest.json","sha256":"ef096da4f087b43b2a82c56c81b004a5e7292a02a4af0f82eea936bf53f31529"},{"bytes":89,"name":"manifest.sig","sha256":"0fd492b7996833c204e33d2ecc781efa6218de3e7afe97a783a68cdaf42d5a4a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"939073f9cc9d5706158b570f3ebb2c6ada85e7b4fb1a322ebfe362650a37761c"}],"publication_id":"OT-2026-000077911"} Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077911
OpenTechnical

OT-2026-000077911

Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
e3ffee52f50fba8a79aa0c967033124bdba2d0506311d1b6d085252b1ba7ff6a

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077911, “Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077911.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077911" title: "Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077911" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077911 Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077911 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077911 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077911 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077911", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1258 }, "figures": [], "files": [ { "bytes": 19505, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "29b5f45e1c0fa048fe79ed46f9900e0c1a7aafee7aaf71bbfa2c789dbf877cef" }, { "bytes": 8899, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f5934bf0cd8cc920457c4ff4a028bc9361f70e22e4b65dda70ebd2e72b36405c" }, { "bytes": 8583, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e3ffee52f50fba8a79aa0c967033124bdba2d0506311d1b6d085252b1ba7ff6a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077911/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077911", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-709d-91c1-0abd39f7b35e" } bL6h15C0ELtRhdFBClCD6bMnFqcY/Ahvf4lVtLilTNRVtUWLGWmXiv8EirT5QWOxyRppeg1rczA6z2MjKPGZAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: bL6h15C0ELtRhdFBClCD6bMnFqcY/Ahvf4lVtLilTNRVtUWLGWmXiv8EirT5QWOxyRppeg1rczA6z2MjKPGZAw== {"files":[{"bytes":15913,"name":"index.html","sha256":"a3991560442bb7df1ec893ec4ecb89bb110d5922f907b3b4d2f8162fee7cd217"},{"bytes":5981,"name":"publication.md","sha256":"7ae8d19187f5a32be06cea022d5fe8e736ba9dea6cb10e8955bd81289b85f383"},{"bytes":5654,"name":"publication.txt","sha256":"58f4fa9c5c859f1a3c88c699ed76647f619008216498b45d95acbc7f554818d9"},{"bytes":2812,"name":"manifest.json","sha256":"f1f530abbe640ff1f0ee91c47fd2f261aaa4bd731a852e32cc1fb49425057006"},{"bytes":89,"name":"manifest.sig","sha256":"c531c79577ff0e83954dbf2cc0ccfc5a3aae9fdfd3817bab17f4571c48f631fd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"37d7a2c75a393ee050b131ace8b0b41f31f44adf0aef4917536cbe3934871495"}],"publication_id":"OT-2026-000077912"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077912
OpenTechnical

OT-2026-000077912

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
58f4fa9c5c859f1a3c88c699ed76647f619008216498b45d95acbc7f554818d9

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077912, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077912.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077912" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077912" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077912 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077912 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077912 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077912 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077912", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 767 }, "figures": [], "files": [ { "bytes": 15913, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a3991560442bb7df1ec893ec4ecb89bb110d5922f907b3b4d2f8162fee7cd217" }, { "bytes": 5981, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7ae8d19187f5a32be06cea022d5fe8e736ba9dea6cb10e8955bd81289b85f383" }, { "bytes": 5654, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "58f4fa9c5c859f1a3c88c699ed76647f619008216498b45d95acbc7f554818d9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077912/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077912", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae95-2ed1-7a81-9bff-c7c1bd594119" } lb6jPtxhjseipY0Eko7eTEsw6hcouC9oUug+Wwsv3wFqvzK+YlZYJGLP2EzGpH9X2loaHclGTKQf4Un07a7gAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lb6jPtxhjseipY0Eko7eTEsw6hcouC9oUug+Wwsv3wFqvzK+YlZYJGLP2EzGpH9X2loaHclGTKQf4Un07a7gAw== {"files":[{"bytes":20343,"name":"index.html","sha256":"f9b4cd3d3aa7bcc7dafd97ce1e6f8edbaeab3ab18a67d47ccf81634ffe903e2d"},{"bytes":9619,"name":"publication.md","sha256":"5b55a96dbfaef1aa1709485273b518540136ecd21d13bf62a02b55d165426986"},{"bytes":9278,"name":"publication.txt","sha256":"07ccca86d908e019de4e58b171c550e1761bd37c126ae5a2bd2b3c57498daa89"},{"bytes":2898,"name":"manifest.json","sha256":"f992a944baad61247ac7f69cae4b0bc46753b96a2360233639f9127ca8bb095f"},{"bytes":89,"name":"manifest.sig","sha256":"0eaa698da363c3b7e3f02c68e9a061b3b28bf975c0d8dfaf850dec7f93473255"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f6e6373e2be6a9c3f9c8b1a946934efa1d905945a7463e6cfe12407e79b66a74"}],"publication_id":"OT-2026-000077913"} Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077913
OpenTechnical

OT-2026-000077913

Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
07ccca86d908e019de4e58b171c550e1761bd37c126ae5a2bd2b3c57498daa89

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077913, “Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077913.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077913" title: "Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077913" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077913 Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077913 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077913 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077913 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077913", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1364 }, "figures": [], "files": [ { "bytes": 20343, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f9b4cd3d3aa7bcc7dafd97ce1e6f8edbaeab3ab18a67d47ccf81634ffe903e2d" }, { "bytes": 9619, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5b55a96dbfaef1aa1709485273b518540136ecd21d13bf62a02b55d165426986" }, { "bytes": 9278, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "07ccca86d908e019de4e58b171c550e1761bd37c126ae5a2bd2b3c57498daa89" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077913/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077913", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7d54-82e7-cb61f9f8ded6" } E2fdEn30T7Ma1O26rEI0/dDgclTMTEW07XhSiOJyMGsAphfcIHiquLZaWCl9xO2qV0cE3PlCD4vnxbEV7dVTCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: E2fdEn30T7Ma1O26rEI0/dDgclTMTEW07XhSiOJyMGsAphfcIHiquLZaWCl9xO2qV0cE3PlCD4vnxbEV7dVTCQ== {"files":[{"bytes":15917,"name":"index.html","sha256":"37e345be2a95562a3f39ddbb3ae08b78ce313157d0edfb6e0aa056321a45a6fd"},{"bytes":5985,"name":"publication.md","sha256":"a59fb06c5cb2f8916a754ec6afdf7c9583d0670a3ce2d5761d81115b4db47cff"},{"bytes":5658,"name":"publication.txt","sha256":"8d0bc621aeba1676a4ac83d12b7d1648efb2868b5b219fc44f16d21fc42a34d8"},{"bytes":2812,"name":"manifest.json","sha256":"241422c523815ab0f22706d849787933187edbcef9dd19406a2ba681e044bf03"},{"bytes":89,"name":"manifest.sig","sha256":"8dd8b63ca0ea4e01620485d33095a740a9a6088c3edbdb3d4989426271d33e95"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e35d1ad15751a50d767ad9f35a3fd9044e612320d498052894342f6a498469a9"}],"publication_id":"OT-2026-000077914"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077914
OpenTechnical

OT-2026-000077914

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
8d0bc621aeba1676a4ac83d12b7d1648efb2868b5b219fc44f16d21fc42a34d8

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077914, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077914.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077914" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077914" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077914 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077914 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077914 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077914 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077915

Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
fae0bb4a431c545f203d06c32297b9157e786edae305f6faa2057e17d07ff6b2

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077915, “Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077915.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077915" title: "Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077915" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077915 Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077915 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077915 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077915 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077916

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
fdeeaf4738c9a8b5602045d917fd0923ca216b9a1f516328f060dbe2f44663b2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077916, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077916.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077916" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077916" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077916 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077916 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077916 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077916 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077916", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 872 }, "figures": [], "files": [ { "bytes": 16715, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3d7e37e906aa25d42c1dcbfd523c751adc5b9f50099fab2177dc44b01f3d83b3" }, { "bytes": 6679, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d9dc2776c5b426d0c2f565f98b9ef3e028263aa43d4b7fff6f64d31d0b20c4af" }, { "bytes": 6343, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fdeeaf4738c9a8b5602045d917fd0923ca216b9a1f516328f060dbe2f44663b2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077916/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077916", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7f9a-b09b-8ef2e0b3a332" } Ns3QciL1AWGWVkCiaTcqtszr/kixWdVzBC8iDjMdcekxIC0+KvdTL7iWfMNdk5btKExgrZ2DHAd/YehT2ksVBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Ns3QciL1AWGWVkCiaTcqtszr/kixWdVzBC8iDjMdcekxIC0+KvdTL7iWfMNdk5btKExgrZ2DHAd/YehT2ksVBQ== {"files":[{"bytes":19505,"name":"index.html","sha256":"59dfd4e2fc5e2ae7f12be4f6c3b506c8e928b7f62121c0bca2c963ed693bc42f"},{"bytes":8899,"name":"publication.md","sha256":"bdc82304fdd7b1f84f64f7f2b748adcefd251e07e077eeae804d6a188c64b6df"},{"bytes":8583,"name":"publication.txt","sha256":"eabbc19abac48287c5588a84d2d20faba7906d7bbd8211e4848ef5dc1064ab5c"},{"bytes":2867,"name":"manifest.json","sha256":"da2cdd39de10d7c63570b2a6fefdced096daa6f936ff4efe237b3c321370f18b"},{"bytes":89,"name":"manifest.sig","sha256":"f2db1f3ff94f867c95861730786e5039b5c396b7768624cfc33c37304f8cc191"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4ecf14e849eff1562c81a8edf9cab6c38319730782d18e7416d4b4a860f97008"}],"publication_id":"OT-2026-000077917"} Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077917
OpenTechnical

OT-2026-000077917

Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
eabbc19abac48287c5588a84d2d20faba7906d7bbd8211e4848ef5dc1064ab5c

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077917, “Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077917.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077917" title: "Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077917" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077917 Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077917 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077917 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077917 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077917", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1258 }, "figures": [], "files": [ { "bytes": 19505, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "59dfd4e2fc5e2ae7f12be4f6c3b506c8e928b7f62121c0bca2c963ed693bc42f" }, { "bytes": 8899, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bdc82304fdd7b1f84f64f7f2b748adcefd251e07e077eeae804d6a188c64b6df" }, { "bytes": 8583, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "eabbc19abac48287c5588a84d2d20faba7906d7bbd8211e4848ef5dc1064ab5c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077917/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077917", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-77cc-aa57-ba005aab5c2b" } XPFSLaRGkVFDyWvATl8Yif0o2vhelXyCBJSqcDupY+LlzzNaAorewDTYJMGm3obmTkXLc+F60eVMKxqtp8ynDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XPFSLaRGkVFDyWvATl8Yif0o2vhelXyCBJSqcDupY+LlzzNaAorewDTYJMGm3obmTkXLc+F60eVMKxqtp8ynDQ== {"files":[{"bytes":16466,"name":"index.html","sha256":"632387f3a8cfe0b866ade6ddc0a2e09e9a4dae6edbfe5a875091c5be465251b7"},{"bytes":6467,"name":"publication.md","sha256":"9f0096cfad9f9f40a86569afcd277d057e6527c65f10988c4a4db10429fe1ecb"},{"bytes":6137,"name":"publication.txt","sha256":"01a268dc69944f173c7141091ae3e3ff8de29e7a6385e8dd8ebee8e87dae3113"},{"bytes":2821,"name":"manifest.json","sha256":"2c1e348390581ba1e8f73baacd1e43f17881cf2c23ac97d0bf4d82a7d470a311"},{"bytes":89,"name":"manifest.sig","sha256":"989da0c8468f032ea74d62e48c69992cbe70604a7608c48893765c2a0e6c5566"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dac4fa4314ed78cdac2695d54ff4b9c2129a10a89edb56ca9e0ad6a2bb22997c"}],"publication_id":"OT-2026-000077918"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077918
OpenTechnical

OT-2026-000077918

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
01a268dc69944f173c7141091ae3e3ff8de29e7a6385e8dd8ebee8e87dae3113

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077918, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077918.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077918" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077918" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077918 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077918 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077918 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077918 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077918", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 838 }, "figures": [], "files": [ { "bytes": 16466, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "632387f3a8cfe0b866ade6ddc0a2e09e9a4dae6edbfe5a875091c5be465251b7" }, { "bytes": 6467, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9f0096cfad9f9f40a86569afcd277d057e6527c65f10988c4a4db10429fe1ecb" }, { "bytes": 6137, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "01a268dc69944f173c7141091ae3e3ff8de29e7a6385e8dd8ebee8e87dae3113" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077918/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077918", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7091-9749-f6ab5163e7a1" } 5jnyXymIB+j9c1GmfZvSvMkZuklNvSehpnGxquXSWRmggxPIAIjbCcCFBd9c/NYV2mrtiuTba8Shbw1aKpnwDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5jnyXymIB+j9c1GmfZvSvMkZuklNvSehpnGxquXSWRmggxPIAIjbCcCFBd9c/NYV2mrtiuTba8Shbw1aKpnwDA== {"files":[{"bytes":20343,"name":"index.html","sha256":"728409ff9ee3ab62917bada15741271bdd9ff2490ec9d3de9525400a770f3dba"},{"bytes":9619,"name":"publication.md","sha256":"045d077a9f0251fecb1219e7a1956c15fbdc434255f5874caa1e9c92c249b39d"},{"bytes":9278,"name":"publication.txt","sha256":"8188e180f93e0de121bdbff0407ecb8dabe3ece92fe658860e3cd626ee8b3bc1"},{"bytes":2898,"name":"manifest.json","sha256":"bc2e44678c18a8c7d020456a37ac15a5504e189257433eb1249874d630cc9efd"},{"bytes":89,"name":"manifest.sig","sha256":"d687302f1da394e349f1edeef921c1ede6f809a71da1824deaaee7e536d4b9ac"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cd68daf5df0b479d18d2ea115a7de498bbf289466bdf151ac414e78e24cc75b2"}],"publication_id":"OT-2026-000077919"} Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077919
OpenTechnical

OT-2026-000077919

Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
8188e180f93e0de121bdbff0407ecb8dabe3ece92fe658860e3cd626ee8b3bc1

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077919, “Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077919.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077919" title: "Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077919" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077919 Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077919 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077919 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077919 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077920

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
92c211c6f9e65a2a06e95b3f225655e33b4c6ac3d9c4155681348a4e876c46e4

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077920, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077920.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077920" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077920" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077920 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077920 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077920 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077920 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077921

Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f57f4c6b5c29d9707805b961709a161059a289c96013efeed9b17c8d52f14869

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077921, “Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077921.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077921" title: "Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077921" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077921 Three cup vacuum gripper, three zone face, three outlet manifold, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077921 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077921 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077921 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077922

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
72e46f1170138a514796d8467a685427eb7d590dc38932ba69bcbc1833cba0f2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077922, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077922.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077922" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077922" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077922 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077922 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077922 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077922 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077922", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 905 }, "figures": [], "files": [ { "bytes": 16924, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9c6815af04b574fa57981b28a9374b473bb5f1615806c9d330041411a8dfa955" }, { "bytes": 6801, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7b3756a6700b5a310bc85de8dcbfa90634deb7924fc6b7b7e85591254c4f1cd8" }, { "bytes": 6493, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "72e46f1170138a514796d8467a685427eb7d590dc38932ba69bcbc1833cba0f2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077922/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077922", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-74e0-b7de-2492db64f6dd" } w5qYx5iTjjUh9kbHfAltZz1tw4G3vLRauMptSAlUcouxmknFmOzQ+xrvM54PzFuh8liYCVcMiXHpiSkxyrnHBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: w5qYx5iTjjUh9kbHfAltZz1tw4G3vLRauMptSAlUcouxmknFmOzQ+xrvM54PzFuh8liYCVcMiXHpiSkxyrnHBg== {"files":[{"bytes":19600,"name":"index.html","sha256":"6b7b56933e5b8dc902ba0a8e9b38e9c5384783d2909997f510b2055919699937"},{"bytes":8984,"name":"publication.md","sha256":"22969cbff817732549c9e22da5b7775eb4b36da4efcdda23cc07fc4b69cd2957"},{"bytes":8663,"name":"publication.txt","sha256":"f4a51cda3b609f98c32dfd6c10c36d906d61296ba365ad9055600c17f89300d3"},{"bytes":2872,"name":"manifest.json","sha256":"9daa821a6c15b2a8a77028e3f045cf9ad9c967a273185875fd3cb335993e34da"},{"bytes":89,"name":"manifest.sig","sha256":"8de526a24a6dada686629d4caa7a147c7bb9114639bad0ac3a6d1de5f4c9c740"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f4dc0aecdc5579f3a7592e10946b3a7fa44021774d3ce5c06ac896b13f72efe0"}],"publication_id":"OT-2026-000077923"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077923
OpenTechnical

OT-2026-000077923

Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f4a51cda3b609f98c32dfd6c10c36d906d61296ba365ad9055600c17f89300d3

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077923, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077923.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077923" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077923" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077923 Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077923 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077923 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077923 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077924

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
19497ed55f6dc0087d5e1e748dcfe0af071f7a9f31216db334029ae1177a4a26

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077924, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077924.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077924" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077924" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077924 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077924 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077924 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077924 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077924", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 871 }, "figures": [], "files": [ { "bytes": 16675, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "986d90f329f4c625c13ea492445c5f6694d40219dc6694d40e63ec9996da0c09" }, { "bytes": 6589, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "70647e700bf826af5053ce9b0ea295079cb1a83dd9b6d4a9f4e67a6a20ca055f" }, { "bytes": 6287, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "19497ed55f6dc0087d5e1e748dcfe0af071f7a9f31216db334029ae1177a4a26" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077924/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077924", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7ff6-82a0-0120cc6464a9" } awgLP0tW3s25Y7O6s8lc2MS34J1BNdHafnonhDr8MM9dW18fT53l2gpaz/Am3raND9KP4lkp2GIbjX9ipAeNBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: awgLP0tW3s25Y7O6s8lc2MS34J1BNdHafnonhDr8MM9dW18fT53l2gpaz/Am3raND9KP4lkp2GIbjX9ipAeNBg== {"files":[{"bytes":20438,"name":"index.html","sha256":"158896bf0cee2473e2d80488a3728ce4d52eaa11575065e6e9af07389f01fbb7"},{"bytes":9704,"name":"publication.md","sha256":"11090b8eb7538bd7a38bf2f981f229719bf70e27ef12aa269d9bf2937877f715"},{"bytes":9358,"name":"publication.txt","sha256":"064e2681118993cc06bc1ae9a9cdb56651bf8c3bb8ef560a674530bc59257f71"},{"bytes":2903,"name":"manifest.json","sha256":"8e55202f41d2ee97f3eff9f83d872be6faaaff3912db23e291b78b2183d124d7"},{"bytes":89,"name":"manifest.sig","sha256":"065547471d51a0ca6c4810b673126f850f3d905ca2913638fb7d75a80aa64397"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d77c645682e121ab3cbbb9a698b5d3a45e44e1bbc36fd19bfaa474ceff0a78df"}],"publication_id":"OT-2026-000077925"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077925
OpenTechnical

OT-2026-000077925

Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
064e2681118993cc06bc1ae9a9cdb56651bf8c3bb8ef560a674530bc59257f71

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077925, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077925.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077925" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077925" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077925 Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077925 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077925 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077925 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077925", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1376 }, "figures": [], "files": [ { "bytes": 20438, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "158896bf0cee2473e2d80488a3728ce4d52eaa11575065e6e9af07389f01fbb7" }, { "bytes": 9704, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "11090b8eb7538bd7a38bf2f981f229719bf70e27ef12aa269d9bf2937877f715" }, { "bytes": 9358, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "064e2681118993cc06bc1ae9a9cdb56651bf8c3bb8ef560a674530bc59257f71" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077925/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077925", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-76c5-be93-2f7c840fee5d" } FgFDWpuZr4iK+c6wsvSNM4R+jn9lPKvMU0xRrYH/SitLsZgMZGHtk1uv8MDj1VGQk0CpA40m9z14P63I4IRHBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FgFDWpuZr4iK+c6wsvSNM4R+jn9lPKvMU0xRrYH/SitLsZgMZGHtk1uv8MDj1VGQk0CpA40m9z14P63I4IRHBQ== {"files":[{"bytes":16121,"name":"index.html","sha256":"eb985915822af0ef6012fa9642fece5b6f4f6c85f2080ae081a60ce56bd98a04"},{"bytes":6102,"name":"publication.md","sha256":"b60354cc053e6d23f29731345e97c94a6397c7c9b40f9ec9f27cea5cd76f2b74"},{"bytes":5803,"name":"publication.txt","sha256":"9b70ad9e3c1328283bb3ea887760cb6f00077f750b2a0750e292d439e8d567da"},{"bytes":2760,"name":"manifest.json","sha256":"8717a60341e2e2804af212cd4f630c8246a108b2ac3bb9dcc5e2e91027734818"},{"bytes":89,"name":"manifest.sig","sha256":"5e148fd5a7a159a158acf2a20a6d19bcece15e1bd0b1bf729307b2431ca5804b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"134033e7587c0d98b30096fba5e54fa9b5ea920f9b4a75425c5c5e13ed8e1e2a"}],"publication_id":"OT-2026-000077926"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down - OpenTechnical OT-2026-000077926
OpenTechnical

OT-2026-000077926

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9b70ad9e3c1328283bb3ea887760cb6f00077f750b2a0750e292d439e8d567da

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077926, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077926.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077926" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077926" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077926 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077926 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077926 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077926 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077926", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 800 }, "figures": [], "files": [ { "bytes": 16121, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eb985915822af0ef6012fa9642fece5b6f4f6c85f2080ae081a60ce56bd98a04" }, { "bytes": 6102, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b60354cc053e6d23f29731345e97c94a6397c7c9b40f9ec9f27cea5cd76f2b74" }, { "bytes": 5803, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9b70ad9e3c1328283bb3ea887760cb6f00077f750b2a0750e292d439e8d567da" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077926/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077926", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down", "uuid": "01a0ae95-2ed1-7fb6-a970-7bcd5be7c566" } C/gjhUx8FwSkUsY9m2HBirMnS3h7CPLJGsdyDvSZJAhLUXI+C7RDGGF3z6rjw9xkqfP+zs7F8b9p9QLoUsx8Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: C/gjhUx8FwSkUsY9m2HBirMnS3h7CPLJGsdyDvSZJAhLUXI+C7RDGGF3z6rjw9xkqfP+zs7F8b9p9QLoUsx8Cg== {"files":[{"bytes":20185,"name":"index.html","sha256":"133353a4197a206237b9f900a02eff0528c624acc0bdce7d56f7325c58340aa3"},{"bytes":9494,"name":"publication.md","sha256":"222e7817b64cba11a48cb46f50184ba78507a6d80cabd505a3e990156bc4f4e8"},{"bytes":9148,"name":"publication.txt","sha256":"3fe906a5f00189abf9b4e1bd1d0534fdb33765bdb03137715a5f6a3dbb4d4097"},{"bytes":2903,"name":"manifest.json","sha256":"4aa35f1b911a7d1a71a37b796a45887f4f1840c0bc635155a993d9e33e03536e"},{"bytes":89,"name":"manifest.sig","sha256":"9c727ee5c6c0acdd8f25ff58bacdbc4893d83d993ad72b11e18508ea6a877135"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4003de9a53d4a8e69cca381586f7a4f4d07d37f8398bd93cd8700b30486f1464"}],"publication_id":"OT-2026-000077927"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077927
OpenTechnical

OT-2026-000077927

Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
3fe906a5f00189abf9b4e1bd1d0534fdb33765bdb03137715a5f6a3dbb4d4097

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077927, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077927.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077927" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077927" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077927 Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077927 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077927 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077927 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077927", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1341 }, "figures": [], "files": [ { "bytes": 20185, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "133353a4197a206237b9f900a02eff0528c624acc0bdce7d56f7325c58340aa3" }, { "bytes": 9494, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "222e7817b64cba11a48cb46f50184ba78507a6d80cabd505a3e990156bc4f4e8" }, { "bytes": 9148, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3fe906a5f00189abf9b4e1bd1d0534fdb33765bdb03137715a5f6a3dbb4d4097" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077927/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077927", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7fe2-8bf6-21e45ed89226" } Px9TGWu+4x1O0eyd1PR5sLlA12YZbxas3mfGZ0SXGgl/hrfNe2VulqYDdo0iVE7ASFNQrcifmSAvWTh519aGDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Px9TGWu+4x1O0eyd1PR5sLlA12YZbxas3mfGZ0SXGgl/hrfNe2VulqYDdo0iVE7ASFNQrcifmSAvWTh519aGDg== {"files":[{"bytes":16925,"name":"index.html","sha256":"ad04762c1e94e969e96fca196d2106069e070fa54a4e666894fd253e907be99e"},{"bytes":6802,"name":"publication.md","sha256":"42a1eebddfb5058bc9203dc46a34057eca50c1baacd2af44c7b76afefed47d21"},{"bytes":6494,"name":"publication.txt","sha256":"1bbb0a8aebabb6d22edc9e021ddc7eeb7f8aaba3f5fb5938cea0479fc17a4bcb"},{"bytes":2775,"name":"manifest.json","sha256":"7741321f4a357efeef7658ff97ba99dfefb53416c41cb6d307e60dcc496d0438"},{"bytes":89,"name":"manifest.sig","sha256":"053df0ee15e2be3bda2557324816b385769513822b331c28e46faa7f1041ace5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"50d278f78c5978bd315acaa144f64384f7a09fc353730ce60fa931e7911a49ed"}],"publication_id":"OT-2026-000077928"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077928
OpenTechnical

OT-2026-000077928

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1bbb0a8aebabb6d22edc9e021ddc7eeb7f8aaba3f5fb5938cea0479fc17a4bcb

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077928, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077928.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077928" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077928" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077928 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077928 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077928 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077928 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077928", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 905 }, "figures": [], "files": [ { "bytes": 16925, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ad04762c1e94e969e96fca196d2106069e070fa54a4e666894fd253e907be99e" }, { "bytes": 6802, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "42a1eebddfb5058bc9203dc46a34057eca50c1baacd2af44c7b76afefed47d21" }, { "bytes": 6494, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1bbb0a8aebabb6d22edc9e021ddc7eeb7f8aaba3f5fb5938cea0479fc17a4bcb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077928/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077928", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7a4f-84e9-b076fac37699" } QQDHY3Pa/ipVhOuMFImXAXBdIppy+TEFUBBx19SIx1unXCviysraEXjdNLJz3ZF+Evz8QlKMJ2pppAbxNTg1Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: QQDHY3Pa/ipVhOuMFImXAXBdIppy+TEFUBBx19SIx1unXCviysraEXjdNLJz3ZF+Evz8QlKMJ2pppAbxNTg1Cw== {"files":[{"bytes":19601,"name":"index.html","sha256":"f69c6537f1df3aa983253bf5a209d3e0f1ef4179e5791379f16958ada0c51deb"},{"bytes":8985,"name":"publication.md","sha256":"e467a6dccf8cbff121531dc407d953b70d0291ece24fd503a7ee340c2b902702"},{"bytes":8664,"name":"publication.txt","sha256":"e836a9ba9b4d95184c5e4a6d4b1908d3758b2d7ccfa2ac389f87962083f8c5f8"},{"bytes":2872,"name":"manifest.json","sha256":"dc49d576bc0ac1cfae52a7a2a4803ad1758a6a6f203de90e853d808078d7815a"},{"bytes":89,"name":"manifest.sig","sha256":"347ce8298846c83181dad5efd7524b73c3ea153c64fd899051ecbb8e20fddb6f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b389e214e95e499b686efe6badf66aecea6cb2b5cedf0cafa5047626cb4d87a1"}],"publication_id":"OT-2026-000077929"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077929
OpenTechnical

OT-2026-000077929

Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
e836a9ba9b4d95184c5e4a6d4b1908d3758b2d7ccfa2ac389f87962083f8c5f8

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077929, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077929.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077929" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077929" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077929 Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077929 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077929 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077929 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077930

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d88f4ca1aaf50e26aba5e989216f3f4b6ae6c996721ddbbff4d557abbadde4f1

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077930, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077930.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077930" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077930" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077930 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077930 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077930 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077930 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077930", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 871 }, "figures": [], "files": [ { "bytes": 16676, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "97f6a32d19bd54a4974dd728fba1ad6c95317ba4dd52803a71adebae348db112" }, { "bytes": 6590, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a473833bed2d60d775716f683a50c30d01b3369b14cc2ebeecce41bce525de38" }, { "bytes": 6288, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d88f4ca1aaf50e26aba5e989216f3f4b6ae6c996721ddbbff4d557abbadde4f1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077930/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077930", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-78f9-b336-8dd4605fea2c" } RYSBqHcOmTfhJ5Q0cj+3A1VSHNY2F75+Z5PBCPfNg00iOTy99nwixAPLJZ6iguOwQBp+Y1jIa9yLKJ4K9z7vAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RYSBqHcOmTfhJ5Q0cj+3A1VSHNY2F75+Z5PBCPfNg00iOTy99nwixAPLJZ6iguOwQBp+Y1jIa9yLKJ4K9z7vAA== {"files":[{"bytes":20439,"name":"index.html","sha256":"978cc774f2c9b93183655d88375c31e574787462ff6895cf348374b1d7f56f2e"},{"bytes":9705,"name":"publication.md","sha256":"77dbfaf77b4a84cd81b47df995d53155079ecd82d0c587b243ea90dd25ddcbc6"},{"bytes":9359,"name":"publication.txt","sha256":"ffe6d82b35f9fa105c4c48aa11bea056fd2849dada49a357919694b953b75a0b"},{"bytes":2903,"name":"manifest.json","sha256":"71daa4fdca35a4caccfc32f48f30105fc2b9ba93d630587618dd18cc5489649c"},{"bytes":89,"name":"manifest.sig","sha256":"e67b8a0bc1d10cdae0dd0086c83ec662fe69e0abbf02321d419eafc94d85b11c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2dcd72f21b2433c31367cc008d1d71c1e5f58acbea0793a71c99f3b1e3119d9c"}],"publication_id":"OT-2026-000077931"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077931
OpenTechnical

OT-2026-000077931

Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ffe6d82b35f9fa105c4c48aa11bea056fd2849dada49a357919694b953b75a0b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077931, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077931.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077931" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077931" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077931 Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077931 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077931 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077931 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077932

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
cac52f172e4647c761e89f9f161ec5805a4fa6b6ab27434c918c24320791b05f

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077932, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077932.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077932" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077932" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077932 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077932 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077932 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077932 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077932", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 800 }, "figures": [], "files": [ { "bytes": 16125, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "358e07f0c381465ec8e080eeb81ff2cdba8a41925e9aef951892961c19d73e36" }, { "bytes": 6106, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bb048b4dbf5ecaf603f42e08e80c8f216ae31487b67d58c0152c6f53f391583e" }, { "bytes": 5807, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cac52f172e4647c761e89f9f161ec5805a4fa6b6ab27434c918c24320791b05f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077932/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077932", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down", "uuid": "01a0ae95-2ed1-7127-87c9-df7def851f8c" } 1JHYTvUq7n1Zp22slf/nT2Twcar5yzepBCNRD8oZ2/cC/52jM4EMTdFiC9H7XVJjG+7pRtIkCCdUAeUszOhKDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1JHYTvUq7n1Zp22slf/nT2Twcar5yzepBCNRD8oZ2/cC/52jM4EMTdFiC9H7XVJjG+7pRtIkCCdUAeUszOhKDQ== {"files":[{"bytes":20186,"name":"index.html","sha256":"c19ce7a75b2b629af653e58b3690155d4f0fedf04700f9b651820726bab66607"},{"bytes":9495,"name":"publication.md","sha256":"a4d07ddfbf46896aa3f77beae35ce90a0a14110217270fee6df0c1e93d94305e"},{"bytes":9149,"name":"publication.txt","sha256":"b067dab2d989d24c44c3900acb942a1a437e90cdb485bd1a5b8c9528600dc0f3"},{"bytes":2903,"name":"manifest.json","sha256":"9bf99f31f366e28a27e5ae835556385fc78a0c5dd446e2a1f281afb2d6a937da"},{"bytes":89,"name":"manifest.sig","sha256":"91d37a401422bea19dadae064e18dd36b50e56fd1f9c88c835ba9281db5390a5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"aac0c05946f346dc875f8c3711ac6ac5b2c8799ea10f471919f4cbf14d1d0b33"}],"publication_id":"OT-2026-000077933"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077933
OpenTechnical

OT-2026-000077933

Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b067dab2d989d24c44c3900acb942a1a437e90cdb485bd1a5b8c9528600dc0f3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077933, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077933.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077933" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077933" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077933 Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077933 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077933 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077933 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077933", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1341 }, "figures": [], "files": [ { "bytes": 20186, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c19ce7a75b2b629af653e58b3690155d4f0fedf04700f9b651820726bab66607" }, { "bytes": 9495, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a4d07ddfbf46896aa3f77beae35ce90a0a14110217270fee6df0c1e93d94305e" }, { "bytes": 9149, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b067dab2d989d24c44c3900acb942a1a437e90cdb485bd1a5b8c9528600dc0f3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077933/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077933", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-71c3-a5aa-05227f23cbf0" } cWa/mWsbVyfeKowYxp17ksKgQtrK8hOSqyuUNO4m+neOF3oNrU3pk/xXnzgqrjWoKbqPvkvUmHXqBE1rmY/4Ag== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cWa/mWsbVyfeKowYxp17ksKgQtrK8hOSqyuUNO4m+neOF3oNrU3pk/xXnzgqrjWoKbqPvkvUmHXqBE1rmY/4Ag== {"files":[{"bytes":16929,"name":"index.html","sha256":"5d805575ef32911a8e58c711c8397bb27721b5320a9a77bca51b332544668eeb"},{"bytes":6806,"name":"publication.md","sha256":"f9c0eb4e8dbb4ca3f46a6ac9d6caa2269a9d41094c6b24e78c7e6d4e996c626d"},{"bytes":6498,"name":"publication.txt","sha256":"b2ff359e96d17945a450a519d18afdabedb0954d3289b074194289f51af4d5b9"},{"bytes":2775,"name":"manifest.json","sha256":"d50e616e02379c14e88305860a3db2616cc2699e26fe2459facc970af2227d91"},{"bytes":89,"name":"manifest.sig","sha256":"0075e3e8a985e02e1163a91f80cff68a3f88377fbae4dfa7d127eacebb1fdd0e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"21fe3f7a5efbe8165bc6439c44f01cda7e00c00eec41af07577f1a44f3ed8e43"}],"publication_id":"OT-2026-000077934"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077934
OpenTechnical

OT-2026-000077934

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b2ff359e96d17945a450a519d18afdabedb0954d3289b074194289f51af4d5b9

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077934, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077934.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077934" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077934" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077934 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077934 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077934 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077934 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077934", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 905 }, "figures": [], "files": [ { "bytes": 16929, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5d805575ef32911a8e58c711c8397bb27721b5320a9a77bca51b332544668eeb" }, { "bytes": 6806, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f9c0eb4e8dbb4ca3f46a6ac9d6caa2269a9d41094c6b24e78c7e6d4e996c626d" }, { "bytes": 6498, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b2ff359e96d17945a450a519d18afdabedb0954d3289b074194289f51af4d5b9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077934/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077934", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7deb-9e05-a737aac6b6f3" } 2nInWAdscYHk7BoK+oe8tSF3ZVfzROQxKUfuD2iPsfm4iukHxroCX0sQILmoC1S8qIcnRX5x8Iee1b1pOpM/CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2nInWAdscYHk7BoK+oe8tSF3ZVfzROQxKUfuD2iPsfm4iukHxroCX0sQILmoC1S8qIcnRX5x8Iee1b1pOpM/CQ== {"files":[{"bytes":19605,"name":"index.html","sha256":"a1feb22d670a92f6e14a7360167a1a0b4f4e6f3988c48caf608557f83e588135"},{"bytes":8989,"name":"publication.md","sha256":"a534ca851d38193562788e6c2e97082e7bf060f77d6a84fc78115f5036a0f55c"},{"bytes":8668,"name":"publication.txt","sha256":"61d354f0f6c3da906b3b3bbac8b2b4df96452d07be46ea60ebf98da559c2bebe"},{"bytes":2872,"name":"manifest.json","sha256":"d644ff5e0020401892e0d00ef767f1219960ef003e8fba273c492e329a076583"},{"bytes":89,"name":"manifest.sig","sha256":"0cdad784a0bf72848b2af9c71a1403c0d596716c8a6eb87a6daa0b9b919caa0f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6bcd2629682408de7bd351cacdc20ce43344e181a432f32153263cdd362eb542"}],"publication_id":"OT-2026-000077935"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077935
OpenTechnical

OT-2026-000077935

Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
61d354f0f6c3da906b3b3bbac8b2b4df96452d07be46ea60ebf98da559c2bebe

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077935, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077935.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077935" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077935" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077935 Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077935 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077935 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077935 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077935", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1270 }, "figures": [], "files": [ { "bytes": 19605, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a1feb22d670a92f6e14a7360167a1a0b4f4e6f3988c48caf608557f83e588135" }, { "bytes": 8989, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a534ca851d38193562788e6c2e97082e7bf060f77d6a84fc78115f5036a0f55c" }, { "bytes": 8668, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "61d354f0f6c3da906b3b3bbac8b2b4df96452d07be46ea60ebf98da559c2bebe" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077935/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077935", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-74ea-8c96-4ecd75b91848" } VaPbeB+JpobeWD9YqsD/UNGbVYmyNxDqIcbc30qoaEdEoeC1sGmxtdbkOedbXJSaUbUYqnpLOXldVBXKkepBAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: VaPbeB+JpobeWD9YqsD/UNGbVYmyNxDqIcbc30qoaEdEoeC1sGmxtdbkOedbXJSaUbUYqnpLOXldVBXKkepBAA== {"files":[{"bytes":16680,"name":"index.html","sha256":"544c3fe473f8d4dac29e71af3ec5895355f3f5732933c835c790d80034825e73"},{"bytes":6594,"name":"publication.md","sha256":"da8b35b99fc759170f53fc9e0cf965a69d2cd670d6b39f6130032820d14eb0b9"},{"bytes":6292,"name":"publication.txt","sha256":"d492c4cd9485e5f5652b8ec5860aa24390d69a3cbd02f3f40df6f36451c87906"},{"bytes":2769,"name":"manifest.json","sha256":"0c361c74dc64b58adb6ce7b3ca3403403f0d1c98a982df3fe01a603a7c0fe920"},{"bytes":89,"name":"manifest.sig","sha256":"b9709fdc50f7de6577a127145ab8d3ae140b8173d049ac4dd0c25230fd085090"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d5b5322d59cf174cda22f17ee89e81fd81d99abecaa2a91403cbe7ccaa08784c"}],"publication_id":"OT-2026-000077936"} Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077936
OpenTechnical

OT-2026-000077936

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d492c4cd9485e5f5652b8ec5860aa24390d69a3cbd02f3f40df6f36451c87906

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077936, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077936.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077936" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077936" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077936 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077936 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077936 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077936 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077937

Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a6e6a6160bef32d52b61d028f70c60268d66aa538922b161cd8949584f8965e2

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077937, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077937.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077937" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077937" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077937 Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077937 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077937 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077937 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077938

Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
c7d0b629c519874b76c73f2c84b52c6672b15012caa922205389835e59df0e2f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077938, “Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077938.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077938" title: "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077938" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077938 Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077938 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077938 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077938 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077938", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 817 }, "figures": [], "files": [ { "bytes": 16029, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "10ef822a84ce827176091722705ba0643292e9137587aed4e73653704cd98fc2" }, { "bytes": 6174, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "84b56a07da72b6960210f7cfcdc2b3d59cd5e928d4f532a1e9d66d2615f07604" }, { "bytes": 5901, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c7d0b629c519874b76c73f2c84b52c6672b15012caa922205389835e59df0e2f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077938/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077938", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7a47-b377-4e1d27d42321" } fR9gZ4AZo/VRely+PLFXR+0M7tffTlop1flsWIutwaHn53xTCrw2P+Ya+j6myk0vWNKUH4k3m2h9FvywCCHkCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fR9gZ4AZo/VRely+PLFXR+0M7tffTlop1flsWIutwaHn53xTCrw2P+Ya+j6myk0vWNKUH4k3m2h9FvywCCHkCA== {"files":[{"bytes":20190,"name":"index.html","sha256":"78dc5d383a95297465c4f4bdf31468c6aebe1a2cafdb8b4d146290a353dfde77"},{"bytes":9499,"name":"publication.md","sha256":"4537dfd7ef9e47966361564d9f1b6702ecf8d375d74a16a33196998382c12f3f"},{"bytes":9153,"name":"publication.txt","sha256":"e18b9964c2c6ff98437ce63c709e49405810b99b66d04f5dcd077abe03798a6a"},{"bytes":2903,"name":"manifest.json","sha256":"0c3a3ef8955d74dab7de4d498f1fb625ce356f68a3d08c2ded49c363def205a7"},{"bytes":89,"name":"manifest.sig","sha256":"dab3be9ca190e36edf38d1702f070f52fc725e76cbbb6f10a89e5ceffe8f1123"},{"bytes":227,"name":"manifest.sig.txt","sha256":"eed4b4071f6022d0bcaaa4b17e6985a3080ab84905aaa3337a8c85e901ef9d8c"}],"publication_id":"OT-2026-000077939"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077939
OpenTechnical

OT-2026-000077939

Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
e18b9964c2c6ff98437ce63c709e49405810b99b66d04f5dcd077abe03798a6a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077939, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077939.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077939" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077939" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077939 Three bellows cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077939 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077939 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077939 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077940

Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
55e5f7c6635e3e49f57eedc27f39ba040d6ef2efc3c08bbdacec6a3d2dbed612

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077940, “Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077940.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077940" title: "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077940" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077940 Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077940 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077940 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077940 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077940", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 782 }, "figures": [], "files": [ { "bytes": 15776, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "adee12fba2280f2c59f94cdc6e571b7377addb547120d95a2aed263bb8f2eb6a" }, { "bytes": 5964, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "84d8a4efb889061894a27987afe6600da17cd03bc305ed66d43de70162ae251a" }, { "bytes": 5691, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "55e5f7c6635e3e49f57eedc27f39ba040d6ef2efc3c08bbdacec6a3d2dbed612" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077940/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077940", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-794c-9e8e-0cd48302dd3b" } dfVVtR6UbsiFurdC/RypIrJ7Arya5BpZiZ571E9AGsFUa8KwuAyL14aQ2an/2nMeuove/i3WHEr1su76emYDBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: dfVVtR6UbsiFurdC/RypIrJ7Arya5BpZiZ571E9AGsFUa8KwuAyL14aQ2an/2nMeuove/i3WHEr1su76emYDBQ== {"files":[{"bytes":19778,"name":"index.html","sha256":"b28842573fa0b9b6e5799d47a80e78544ceed5f0dba81644d368f8c4863605d7"},{"bytes":9134,"name":"publication.md","sha256":"54f7aaae9cde8ac3539a32b5e1fce3d86238a2483eeb53eb0c2cab66f14929da"},{"bytes":8825,"name":"publication.txt","sha256":"8dac211f8d4e7b7b7ce5ada44859d0b29552d487e28791eb90015c0f6208e0d5"},{"bytes":2847,"name":"manifest.json","sha256":"a4f1dfa78a2db144332f5eb0a9bdc026fecd0f201fc990d6108d71605f5c3b2b"},{"bytes":89,"name":"manifest.sig","sha256":"d231fae2bfa73ebe8096a292b267c1bd43c9164665f2780389f7eda2bf6233b1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"338a63b45764d3616e15a0c6f7fee987a0bbed9bf6a869f8dcccc1874dc3f389"}],"publication_id":"OT-2026-000077941"} Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077941
OpenTechnical

OT-2026-000077941

Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
8dac211f8d4e7b7b7ce5ada44859d0b29552d487e28791eb90015c0f6208e0d5

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077941, “Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077941.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077941" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077941" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077941 Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077941 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077941 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077941 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077941", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1310 }, "figures": [], "files": [ { "bytes": 19778, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b28842573fa0b9b6e5799d47a80e78544ceed5f0dba81644d368f8c4863605d7" }, { "bytes": 9134, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "54f7aaae9cde8ac3539a32b5e1fce3d86238a2483eeb53eb0c2cab66f14929da" }, { "bytes": 8825, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8dac211f8d4e7b7b7ce5ada44859d0b29552d487e28791eb90015c0f6208e0d5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077941/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077941", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-705b-9848-b23f281a7ced" } aidOgk1rbL4s5mtaiB2FAUU/MeLlc7u/S7Q3rdOG3a5+vW0xOgq9wwE3A4xHwx8ZN7AOknQWZJD5sDBsRSsHDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: aidOgk1rbL4s5mtaiB2FAUU/MeLlc7u/S7Q3rdOG3a5+vW0xOgq9wwE3A4xHwx8ZN7AOknQWZJD5sDBsRSsHDw== {"files":[{"bytes":15228,"name":"index.html","sha256":"b92190e72252e5f7595509024d0a581e26dd4b9077b9a90599c961a950c1b5c0"},{"bytes":5476,"name":"publication.md","sha256":"428a36c21f5542586004f4be64759f9660ea6fe2b2ab985ef43150ca0d8d779a"},{"bytes":5213,"name":"publication.txt","sha256":"8bdf6b2cb61a6136fd956a61f59e787a2da7d8140f41a9aee97be0ae279f76c3"},{"bytes":2696,"name":"manifest.json","sha256":"ade01eb142983936d8dcf8865c3bfa5461b2e5db627aef546eb8da4b37a8fc05"},{"bytes":89,"name":"manifest.sig","sha256":"effc5c38d919ddd72010ba93dfb76169a93124924563ede42ce111e89aff4a47"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a6ac4a89020462baf7fb1bec4f6cf5bcc4d0122cc3ee654e489d2600648c2d59"}],"publication_id":"OT-2026-000077942"} Single bellows cup vacuum gripper, single stage ejector, vented after set-down - OpenTechnical OT-2026-000077942
OpenTechnical

OT-2026-000077942

Single bellows cup vacuum gripper, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
8bdf6b2cb61a6136fd956a61f59e787a2da7d8140f41a9aee97be0ae279f76c3

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077942, “Single bellows cup vacuum gripper, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077942.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077942" title: "Single bellows cup vacuum gripper, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077942" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077942 Single bellows cup vacuum gripper, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077942 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077942 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077942 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077943

Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d283435fd2577a892626233833b8c0588bb3c0c6bac68e869624452bc6e61bf3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077943, “Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077943.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077943" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077943" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077943 Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077943 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077943 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077943 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077944

Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
31988952c1e1cc882ca2d7ca103d4ebe6c453485ab2d1a4f33d705bae3548d3d

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077944, “Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077944.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077944" title: "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077944" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077944 Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077944 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077944 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077944 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077944", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 817 }, "figures": [], "files": [ { "bytes": 16030, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1c4e488d1c38e0bc7ffdaf8d9cc8ad5e1cac1a50b212f9f92a63a5c64d1c2e00" }, { "bytes": 6175, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3faed1280dc2aa41bc931ac23b2929c3ffac6c5f285ebf91b8a2aa4e9ab2e09f" }, { "bytes": 5902, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "31988952c1e1cc882ca2d7ca103d4ebe6c453485ab2d1a4f33d705bae3548d3d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077944/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077944", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-72ab-9e56-cc894bbe36d1" } lGXLJgxRsGzZ2pR3n5/Ilp0jGkF7LieQjmB3MaHxhXB22lrl+5rXj9m42KwTDM2eQc/r/Y3C0bNRLgSy6w5vDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lGXLJgxRsGzZ2pR3n5/Ilp0jGkF7LieQjmB3MaHxhXB22lrl+5rXj9m42KwTDM2eQc/r/Y3C0bNRLgSy6w5vDg== {"files":[{"bytes":20363,"name":"index.html","sha256":"32345e95fbd45029a7a9ed71e45af2aa759c4de478eca3d48c56b9c5922bb18c"},{"bytes":9644,"name":"publication.md","sha256":"9df6ab4dac8ecc9a5b4e97691bd09765e97b3af8b7c2e70508f4e22a43407765"},{"bytes":9310,"name":"publication.txt","sha256":"b0269f0a934322b0a9cb6a3566a02d51e17a0ec8b78ae312169b1f29bcf3b539"},{"bytes":2878,"name":"manifest.json","sha256":"b18ab3fe0468469e7fd3645aaf2f65951f1d48decbdf511366fd819d633baf09"},{"bytes":89,"name":"manifest.sig","sha256":"ed9d692665821f4608ddb13ff6e1270e28423901f1e9713cf632adc068e35f1d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ea57ec9fc3fc5360cbdf7ef8b7dd345107e1188eb85fe5247939031ab73e0d73"}],"publication_id":"OT-2026-000077945"} Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077945
OpenTechnical

OT-2026-000077945

Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b0269f0a934322b0a9cb6a3566a02d51e17a0ec8b78ae312169b1f29bcf3b539

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077945, “Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077945.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077945" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077945" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077945 Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077945 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077945 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077945 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077945", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1381 }, "figures": [], "files": [ { "bytes": 20363, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "32345e95fbd45029a7a9ed71e45af2aa759c4de478eca3d48c56b9c5922bb18c" }, { "bytes": 9644, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9df6ab4dac8ecc9a5b4e97691bd09765e97b3af8b7c2e70508f4e22a43407765" }, { "bytes": 9310, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b0269f0a934322b0a9cb6a3566a02d51e17a0ec8b78ae312169b1f29bcf3b539" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077945/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077945", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7299-9b27-dd8ec1bd8c8f" } MO/SeObWwJ/fEgXejI3mH5Hsl8VsWRtT+FNBYCrK2MpxxG6Ch3TYb82/tiGgyleGJbGQYatdoS/YWr9V9Af3Ag== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MO/SeObWwJ/fEgXejI3mH5Hsl8VsWRtT+FNBYCrK2MpxxG6Ch3TYb82/tiGgyleGJbGQYatdoS/YWr9V9Af3Ag== {"files":[{"bytes":15232,"name":"index.html","sha256":"6c8ba27a6e69cb66bc7f6feec78df315aa84cc306092f3e023f14d9823b03ab9"},{"bytes":5480,"name":"publication.md","sha256":"107ce80a32f51b5d3933dc33aba1463ba83cd895a362f67d8d3067523fa1ca68"},{"bytes":5217,"name":"publication.txt","sha256":"b4455c868e57d4cca439f499fabd527d67b031434142739f0cb8b007e846d01a"},{"bytes":2696,"name":"manifest.json","sha256":"0bb054677f020005769f7903cebbe9d244ba023af9adc046a40a83117b050164"},{"bytes":89,"name":"manifest.sig","sha256":"380dd240ce256d15787af6a5d6f99ad58476ee47350942ac3ca7c5b1437d7a72"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b7756a07452cca82127d2b87cfb56ed8ea22eceea1192202639c336ec9943c79"}],"publication_id":"OT-2026-000077946"} Single bellows cup vacuum gripper, single stage ejector, vented after set-down - OpenTechnical OT-2026-000077946
OpenTechnical

OT-2026-000077946

Single bellows cup vacuum gripper, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b4455c868e57d4cca439f499fabd527d67b031434142739f0cb8b007e846d01a

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077946, “Single bellows cup vacuum gripper, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077946.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077946" title: "Single bellows cup vacuum gripper, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077946" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077946 Single bellows cup vacuum gripper, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077946 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077946 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077946 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077946", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 711 }, "figures": [], "files": [ { "bytes": 15232, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6c8ba27a6e69cb66bc7f6feec78df315aa84cc306092f3e023f14d9823b03ab9" }, { "bytes": 5480, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "107ce80a32f51b5d3933dc33aba1463ba83cd895a362f67d8d3067523fa1ca68" }, { "bytes": 5217, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b4455c868e57d4cca439f499fabd527d67b031434142739f0cb8b007e846d01a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077946/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077946", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, single stage ejector, vented after set-down", "uuid": "01a0ae95-2ed1-73b8-8106-add24763632e" } m2kyPZZsNVCVNtHm4RDyN5tQeF9z+ET3lLBZW7HE5LdEVcPmUtcqc9cJgWt7a2R1czfAQhZooOPxf3GiIT22BA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: m2kyPZZsNVCVNtHm4RDyN5tQeF9z+ET3lLBZW7HE5LdEVcPmUtcqc9cJgWt7a2R1czfAQhZooOPxf3GiIT22BA== {"files":[{"bytes":19724,"name":"index.html","sha256":"5d97bc7c6cac742b6a02037d94cb6962ac279b556b87b4538a51459bc8c8f818"},{"bytes":9080,"name":"publication.md","sha256":"72b50ed994e6fd0259fbd1015e8c1bee9dd57c53cac4fbb000ba363bb8d2786c"},{"bytes":8771,"name":"publication.txt","sha256":"24af51a1b482529bc1f21333361993c431eb2cc60dbcd9061c96bc68d63623bf"},{"bytes":2847,"name":"manifest.json","sha256":"bba3a4fefc74def24579695608bab95c389c4d43d3f7dadef4278141275a7a75"},{"bytes":89,"name":"manifest.sig","sha256":"e891194999cd8b5c91780f750f4e6774454f2ae85abf18a453da06c6395d41f0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1ed75de9af041ee5a40bd67b0c9ec0c778c9a485a029b7881f1f6da38640f056"}],"publication_id":"OT-2026-000077947"} Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077947
OpenTechnical

OT-2026-000077947

Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
24af51a1b482529bc1f21333361993c431eb2cc60dbcd9061c96bc68d63623bf

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077947, “Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077947.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077947" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077947" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077947 Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077947 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077947 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077947 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077947", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1295 }, "figures": [], "files": [ { "bytes": 19724, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5d97bc7c6cac742b6a02037d94cb6962ac279b556b87b4538a51459bc8c8f818" }, { "bytes": 9080, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "72b50ed994e6fd0259fbd1015e8c1bee9dd57c53cac4fbb000ba363bb8d2786c" }, { "bytes": 8771, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "24af51a1b482529bc1f21333361993c431eb2cc60dbcd9061c96bc68d63623bf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077947/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077947", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-7165-aebb-78b7a0ee8936" } DJ7UZbS6Xe2fRUNpr0Zy5+cvqnoMyc+okrYXBmny44E27JST38UfniuFUaAtDgy5didScBqeCullusLXGaRjCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DJ7UZbS6Xe2fRUNpr0Zy5+cvqnoMyc+okrYXBmny44E27JST38UfniuFUaAtDgy5didScBqeCullusLXGaRjCg== {"files":[{"bytes":16034,"name":"index.html","sha256":"b14e9c3f60d3de31a19d04af86b038b3a6258435e84566126c764d735b0f0e26"},{"bytes":6179,"name":"publication.md","sha256":"8476f62e02edb70a3a2a01226dec8941d7a8e7a240f7e324a33569f811e50d07"},{"bytes":5906,"name":"publication.txt","sha256":"c062fa2c74b00f38077430253fac89ac12a0244ed4e6c264c145ba61aea8b276"},{"bytes":2712,"name":"manifest.json","sha256":"8918764be1de086b8b401d038f07a8caf6403479a565f6ec0999d3e7f804cd3d"},{"bytes":89,"name":"manifest.sig","sha256":"368d0733bd4fd43e0c60e82042ead79e6015e61532fc4792644926c9d475c175"},{"bytes":227,"name":"manifest.sig.txt","sha256":"25555781dd4c74ccf8a3c73e8c1f3a8d14e2643e55afc0c4cd1928692394cbab"}],"publication_id":"OT-2026-000077948"} Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077948
OpenTechnical

OT-2026-000077948

Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
c062fa2c74b00f38077430253fac89ac12a0244ed4e6c264c145ba61aea8b276

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077948, “Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077948.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077948" title: "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077948" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077948 Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077948 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077948 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077948 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077948", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 817 }, "figures": [], "files": [ { "bytes": 16034, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b14e9c3f60d3de31a19d04af86b038b3a6258435e84566126c764d735b0f0e26" }, { "bytes": 6179, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8476f62e02edb70a3a2a01226dec8941d7a8e7a240f7e324a33569f811e50d07" }, { "bytes": 5906, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c062fa2c74b00f38077430253fac89ac12a0244ed4e6c264c145ba61aea8b276" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077948/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077948", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7761-868a-4184408b0148" } zEwQuWCrTP2dS6jh09m2dNLarkLNd69+6bGw7/h4IykH4N7sYZxSCce86caQkjtZSVlH0iTSykS9BzzrguHoCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zEwQuWCrTP2dS6jh09m2dNLarkLNd69+6bGw7/h4IykH4N7sYZxSCce86caQkjtZSVlH0iTSykS9BzzrguHoCg== {"files":[{"bytes":20562,"name":"index.html","sha256":"86882a241e11c1de1013a4cf532ee34f38dd5d62d3169faefedb369b4209c391"},{"bytes":9800,"name":"publication.md","sha256":"fb5e4e620e476ec36dc46f143db4d1324961da8935e8f60318a3ea72fe4f9509"},{"bytes":9466,"name":"publication.txt","sha256":"d4c6d5d6e3f084b2fda8a65e3528114d492b8218759a25d4b948b56fac121d25"},{"bytes":2878,"name":"manifest.json","sha256":"70fde55e0b642a98b28d254b052a35a2cd907635c520412acb871a1f693b6f48"},{"bytes":89,"name":"manifest.sig","sha256":"baa9466d318beb143b9c0f1574b31a1efc0c55c7f544ca5b4ee8916502017406"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6a675082bdc43c9922fac4092d5146e81036957448929bf1157b3fda8b04d813"}],"publication_id":"OT-2026-000077949"} Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077949
OpenTechnical

OT-2026-000077949

Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d4c6d5d6e3f084b2fda8a65e3528114d492b8218759a25d4b948b56fac121d25

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077949, “Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077949.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077949" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077949" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077949 Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077949 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077949 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077949 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077950

Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
0565e75d461c056dd045f86ada63650f0d089ba34cb7ebc84814ef0454d2adc1

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077950, “Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077950.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077950" title: "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077950" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077950 Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077950 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077950 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077950 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077951

Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
e337470287bcb418ae5a082351e52c610a0e9235934946740d0a800275cc34a7

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077951, “Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077951.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077951" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077951" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077951 Foam pad vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077951 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077951 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077951 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077952

Single bellows cup vacuum gripper, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
863000f2b5d7411d2a9f3d8a6bd9a3d71547f2c6ab032e49d4a2f0750bc8eb30

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077952, “Single bellows cup vacuum gripper, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077952.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077952" title: "Single bellows cup vacuum gripper, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077952" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077952 Single bellows cup vacuum gripper, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077952 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077952 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077952 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077953

Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
43cd4e2db50a00a89de2d8c159798d138121437a52a6656ebfc9e4a6d7881d96

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077953, “Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077953.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077953" title: "Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077953" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077953 Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077953 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077953 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077953 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077953", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1258 }, "figures": [], "files": [ { "bytes": 19494, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "521399685b90c3e73c212acac2663fbca2b652931680da04163550fa1adebcdc" }, { "bytes": 8894, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "90a28503535201e962e24ac58a3738c8122730df1edea9a9b30f2a477d5bf1df" }, { "bytes": 8581, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "43cd4e2db50a00a89de2d8c159798d138121437a52a6656ebfc9e4a6d7881d96" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077953/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077953", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-73b1-a94c-c591148feaff" } 9RAvJYHasZK2frSiTU8TT9XXNHyrTK3niLnnbvcucRgdkdV+T4qzKmu46cpXzzdg0tLUVHRnTRt3spU29lazCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9RAvJYHasZK2frSiTU8TT9XXNHyrTK3niLnnbvcucRgdkdV+T4qzKmu46cpXzzdg0tLUVHRnTRt3spU29lazCA== {"files":[{"bytes":16018,"name":"index.html","sha256":"1c051d52ed33424d9c830f3c2888cefc88957ed568ad73bab345c9542106e58a"},{"bytes":6169,"name":"publication.md","sha256":"e393d363573db2e285f44a3694cc247df816f1d989eaa8c51bfcb288420653de"},{"bytes":5899,"name":"publication.txt","sha256":"927c799f6c37b9fb7172e452fb425a6688973dfbf32f95603c4987c1b2866ef9"},{"bytes":2709,"name":"manifest.json","sha256":"4de2d5b608a05a50be8e758e62916c6ba3afbb22632ab82f90a15cffbee6e233"},{"bytes":89,"name":"manifest.sig","sha256":"429beb09cd079383c8b77c9b676a0fb062430a5d024453effbbf4acd9b0b6b51"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e0e6a81f353ab29bb4416b703e1b4b19803f6c531bcd9155a19e3c67476ffa19"}],"publication_id":"OT-2026-000077954"} Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077954
OpenTechnical

OT-2026-000077954

Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
927c799f6c37b9fb7172e452fb425a6688973dfbf32f95603c4987c1b2866ef9

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077954, “Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077954.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077954" title: "Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077954" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077954 Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077954 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077954 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077954 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077954", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 817 }, "figures": [], "files": [ { "bytes": 16018, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1c051d52ed33424d9c830f3c2888cefc88957ed568ad73bab345c9542106e58a" }, { "bytes": 6169, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e393d363573db2e285f44a3694cc247df816f1d989eaa8c51bfcb288420653de" }, { "bytes": 5899, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "927c799f6c37b9fb7172e452fb425a6688973dfbf32f95603c4987c1b2866ef9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077954/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077954", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7f0c-8dee-5e750be0c962" } IJZNJ31v2P6X1UqqUAE5PpXnwiTwUWZJ25vNs1G0t9DaUmavxU1Ftrskav9oZY5l15FppkaldqEZGMQFZ6QTBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: IJZNJ31v2P6X1UqqUAE5PpXnwiTwUWZJ25vNs1G0t9DaUmavxU1Ftrskav9oZY5l15FppkaldqEZGMQFZ6QTBw== {"files":[{"bytes":20332,"name":"index.html","sha256":"ac2cceff27947fea7c654312233777ca219dce81fc442f285560af02e1e2ecad"},{"bytes":9614,"name":"publication.md","sha256":"e32f2d802b2e95bbe6f64025c5b5c8be37574a5205b3f02332f7b860534350de"},{"bytes":9276,"name":"publication.txt","sha256":"ac4bf82521e13f748c22870f5a7eeeabf8f4e943043ed7d5c7747b5b49cafbc1"},{"bytes":2895,"name":"manifest.json","sha256":"545cfe2aa643f4e75b946bb6125956412def38b9107fff1fcdfdc3cf5f49e2e5"},{"bytes":89,"name":"manifest.sig","sha256":"af6fbe08e29176bb8051bb4b24bcc3d5a0cd0dda3c70554f1cf0ce719c628bd1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c644096aa57bbfa13c1da623a11dd5433f339ec83e65a633bd1ac3b92d17c63f"}],"publication_id":"OT-2026-000077955"} Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077955
OpenTechnical

OT-2026-000077955

Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ac4bf82521e13f748c22870f5a7eeeabf8f4e943043ed7d5c7747b5b49cafbc1

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077955, “Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077955.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077955" title: "Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077955" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077955 Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077955 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077955 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077955 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077956

Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
75e803de5bc75cab4b74da85daa465da2fee6da1302463ef958aab0ad1ad67fd

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077956, “Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077956.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077956" title: "Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077956" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077956 Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077956 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077956 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077956 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077957

Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a01ee7841ba66983c78d8189b1289174ad338440e7a16ff98c8baa89c5036867

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077957, “Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077957.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077957" title: "Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077957" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077957 Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077957 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077957 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077957 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077957", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1329 }, "figures": [], "files": [ { "bytes": 20079, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "66f09cbae539d47a0883a1e84cd43994476eb974b8a80ac12d399c176018a030" }, { "bytes": 9404, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d19098c1c755b067c84007f2c929fef8cb3c073a272d7f95ac38014513c0a654" }, { "bytes": 9066, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a01ee7841ba66983c78d8189b1289174ad338440e7a16ff98c8baa89c5036867" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077957/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077957", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7675-baf5-458e71eb38ad" } YjPeMn/f1s3koW+tL1QuCY6y9V2CKAsSaqfTITjqWzzKLbBEbQ4ZoUHX2uCJZk+PmRLDBryYPFsDM0GsvwA5AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: YjPeMn/f1s3koW+tL1QuCY6y9V2CKAsSaqfTITjqWzzKLbBEbQ4ZoUHX2uCJZk+PmRLDBryYPFsDM0GsvwA5AA== {"files":[{"bytes":15217,"name":"index.html","sha256":"f34296c044b8845f0ce66cfa68349d7a2560adb5d2d65a1a94e7e2bc75feca7a"},{"bytes":5471,"name":"publication.md","sha256":"df2e95aa4cab95434c1caea5fcf5719c53878e75ae3c8fdafdcd484256e0762a"},{"bytes":5211,"name":"publication.txt","sha256":"9cfb859c4a00177a47758e50d2301b5a5bea553754c2deec2384addb3b26bf19"},{"bytes":2693,"name":"manifest.json","sha256":"c216c8d19500fced36f44329c9841087e757fca7f0541547c6697272ccfe6e8c"},{"bytes":89,"name":"manifest.sig","sha256":"e7d302b824ccf0ffdde46d2cf8f0f0efdfa3a2687d80cfe116127a535de5d249"},{"bytes":227,"name":"manifest.sig.txt","sha256":"067122698b7159b8f81c7d8c564e9b37cb96067f874d9fd89a2367eafc653744"}],"publication_id":"OT-2026-000077958"} Single bellows cup vacuum gripper, two stage ejector, vented after set-down - OpenTechnical OT-2026-000077958
OpenTechnical

OT-2026-000077958

Single bellows cup vacuum gripper, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9cfb859c4a00177a47758e50d2301b5a5bea553754c2deec2384addb3b26bf19

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077958, “Single bellows cup vacuum gripper, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077958.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077958" title: "Single bellows cup vacuum gripper, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077958" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077958 Single bellows cup vacuum gripper, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077958 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077958 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077958 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077958", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 711 }, "figures": [], "files": [ { "bytes": 15217, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f34296c044b8845f0ce66cfa68349d7a2560adb5d2d65a1a94e7e2bc75feca7a" }, { "bytes": 5471, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "df2e95aa4cab95434c1caea5fcf5719c53878e75ae3c8fdafdcd484256e0762a" }, { "bytes": 5211, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9cfb859c4a00177a47758e50d2301b5a5bea553754c2deec2384addb3b26bf19" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077958/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077958", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, two stage ejector, vented after set-down", "uuid": "01a0ae95-2ed1-7301-939c-750a92181278" } 2HXgwSrCm7unIAdqzS2dCH9yqXL8SUylrqjLZdPbu7vTZUA/oQ2pF94BIXPsysElJWlVoDCOKF1TB3s2eZUZAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2HXgwSrCm7unIAdqzS2dCH9yqXL8SUylrqjLZdPbu7vTZUA/oQ2pF94BIXPsysElJWlVoDCOKF1TB3s2eZUZAw== {"files":[{"bytes":19494,"name":"index.html","sha256":"2bca222a1e7d091e8a4da6f655dcf19add087e4264215cab1201a4b00d80ae81"},{"bytes":8894,"name":"publication.md","sha256":"22e38f19c34849e1a9e8e191eff59e80740903bdcd51263345f2ee775b1ea7ca"},{"bytes":8581,"name":"publication.txt","sha256":"914268ffb5b5098523589cae4764e8e798584e31c0ea80363b6b939906496fd3"},{"bytes":2864,"name":"manifest.json","sha256":"7308e7a695e6f52ac90653c4678a3084398bc5c87f22f7610ead64ca2b7d602f"},{"bytes":89,"name":"manifest.sig","sha256":"6c5435c1cee39bbb556e92b94da7256fcf36167cdf4046b21cf06561a3500c28"},{"bytes":227,"name":"manifest.sig.txt","sha256":"17b95f482fc75fbae2a3c14ab076392e3a8d787295c7fa28f774eccfbe4559f0"}],"publication_id":"OT-2026-000077959"} Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077959
OpenTechnical

OT-2026-000077959

Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
914268ffb5b5098523589cae4764e8e798584e31c0ea80363b6b939906496fd3

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077959, “Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077959.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077959" title: "Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077959" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077959 Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077959 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077959 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077959 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077959", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1258 }, "figures": [], "files": [ { "bytes": 19494, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2bca222a1e7d091e8a4da6f655dcf19add087e4264215cab1201a4b00d80ae81" }, { "bytes": 8894, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "22e38f19c34849e1a9e8e191eff59e80740903bdcd51263345f2ee775b1ea7ca" }, { "bytes": 8581, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "914268ffb5b5098523589cae4764e8e798584e31c0ea80363b6b939906496fd3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077959/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077959", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-7ae6-bf63-3498b9135e97" } LMAmcaM4LAJw4pHiWNy+cr7hCQVJpRsyxN8d4kCnIOGWjGcw8eEmCv6vNAlcDlmiKFMu58lQEtbN2u0OkPMSCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LMAmcaM4LAJw4pHiWNy+cr7hCQVJpRsyxN8d4kCnIOGWjGcw8eEmCv6vNAlcDlmiKFMu58lQEtbN2u0OkPMSCg== {"files":[{"bytes":16019,"name":"index.html","sha256":"75955eb44bef86d2718b363f53a87f011c96d917a87d2b3ae9a94052d3cfa6f0"},{"bytes":6170,"name":"publication.md","sha256":"eb2f506d85881c075f177c40cb41f2d4e2d92aa3d9ee4174f8fe79e22048c263"},{"bytes":5900,"name":"publication.txt","sha256":"db2c99759f78caacacc7560586ece0485504b7b6544958e08c3f5876bb330390"},{"bytes":2709,"name":"manifest.json","sha256":"9ec43ba760418ae5705aace89e1acb75d4f0cb14d341b26143c3ddca75e84fc1"},{"bytes":89,"name":"manifest.sig","sha256":"a2d6c1e2e48901e67cf9053b75c5a92b2ae6ed421f6d9d9f1eed6cd5b9e8e06b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ec45ec2593264ced72c261da212321e896c13963eacc82d02d3b47a6255207ac"}],"publication_id":"OT-2026-000077960"} Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077960
OpenTechnical

OT-2026-000077960

Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
db2c99759f78caacacc7560586ece0485504b7b6544958e08c3f5876bb330390

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077960, “Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077960.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077960" title: "Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077960" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077960 Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077960 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077960 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077960 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077960", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 817 }, "figures": [], "files": [ { "bytes": 16019, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "75955eb44bef86d2718b363f53a87f011c96d917a87d2b3ae9a94052d3cfa6f0" }, { "bytes": 6170, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "eb2f506d85881c075f177c40cb41f2d4e2d92aa3d9ee4174f8fe79e22048c263" }, { "bytes": 5900, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "db2c99759f78caacacc7560586ece0485504b7b6544958e08c3f5876bb330390" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077960/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077960", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7f78-a77e-62b96b453e25" } U7yeWcKVoJpBxNg7jqa5RSIhjjYfcxqvONc2HjYKA08YrMPaUJsomfQ6oChJ7VZGZ2R+OY1dPGi0gGZuKFAXCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: U7yeWcKVoJpBxNg7jqa5RSIhjjYfcxqvONc2HjYKA08YrMPaUJsomfQ6oChJ7VZGZ2R+OY1dPGi0gGZuKFAXCA== {"files":[{"bytes":20332,"name":"index.html","sha256":"0e407e44789116377dccdb12a9a64cc7c7ab3c3f201d8210588c5f5756225390"},{"bytes":9614,"name":"publication.md","sha256":"fbfa1b3f6009c10da2ee9bc0d6248275d21485f92532021b71e0ed8b818a6ccd"},{"bytes":9276,"name":"publication.txt","sha256":"205ca0fe6beaedab3217dd2ce5747e5fe4d558edbf7c371a7b3d4d79e9fba765"},{"bytes":2895,"name":"manifest.json","sha256":"9155d41641131b06e9cde5405a091336381cce25402a87e65620fd624d588df8"},{"bytes":89,"name":"manifest.sig","sha256":"5281abe241d25dd7574dd7bde48307c2705fb971fb84363ed48d4d574f362a3b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3598676988fb1815a5b993a7e8eee749bbc33b2f9dbdde63d12dffbb9a491f05"}],"publication_id":"OT-2026-000077961"} Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077961
OpenTechnical

OT-2026-000077961

Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
205ca0fe6beaedab3217dd2ce5747e5fe4d558edbf7c371a7b3d4d79e9fba765

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077961, “Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077961.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077961" title: "Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077961" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077961 Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077961 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077961 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077961 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077962

Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
41e0fd67ec9a16ebd153e38d3bdae13870f1b8c0db45e166f7e6a9e38c684476

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077962, “Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077962.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077962" title: "Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077962" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077962 Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077962 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077962 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077962 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077963

Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
fc1af57feb61bf4af5bd301a21fb18dfef363f0934a004acb4eb68b250b00f99

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077963, “Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077963.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077963" title: "Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077963" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077963 Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077963 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077963 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077963 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077963", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1329 }, "figures": [], "files": [ { "bytes": 20079, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "23d90b122eb221fe145f51f4c21273a890e774b3dc351ccd859c4749329f328d" }, { "bytes": 9404, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d426e65e2b37c50cfdfa7306b44dc92d15ffdd0d0999644990fdc51779665a85" }, { "bytes": 9066, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fc1af57feb61bf4af5bd301a21fb18dfef363f0934a004acb4eb68b250b00f99" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077963/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077963", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, two stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-74ef-8128-e790d00f84f8" } RhN4wd3troveTbRlo5fJD0weSC3xUjxmZDmp8e9Zb2Do24PkNptWqfFhr44YHTTdNXnyC/4fsqe22RiwWKgyDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RhN4wd3troveTbRlo5fJD0weSC3xUjxmZDmp8e9Zb2Do24PkNptWqfFhr44YHTTdNXnyC/4fsqe22RiwWKgyDg== {"files":[{"bytes":16023,"name":"index.html","sha256":"e5566a2369fc80689a7f3b803e6c5da7d36b4d219bfb274e7be48313463f4192"},{"bytes":6174,"name":"publication.md","sha256":"528be091a4e9e96f4d775d2b10f5bf85198614cd49f3c048afccd459c3eb82a4"},{"bytes":5904,"name":"publication.txt","sha256":"a3743d009c9b77fc7e495d3020bbb18328cc039fde1be6f0a21dc73b9d064502"},{"bytes":2709,"name":"manifest.json","sha256":"e0ef8fdf345c2e91a00fad7c9827c2ab5728c48045b9100ba307b586a429f04a"},{"bytes":89,"name":"manifest.sig","sha256":"eb0cf5491ea96b3642d819579d2aba2ae8e2ff2912b759b1d3e56de3c6880914"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fa56b0d88ef455bb4e920f12f6cc0fccc9e805d71f3fc2d06d3479568eb9838b"}],"publication_id":"OT-2026-000077964"} Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077964
OpenTechnical

OT-2026-000077964

Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
a3743d009c9b77fc7e495d3020bbb18328cc039fde1be6f0a21dc73b9d064502

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077964, “Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077964.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077964" title: "Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077964" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077964 Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077964 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077964 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077964 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077964", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 817 }, "figures": [], "files": [ { "bytes": 16023, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e5566a2369fc80689a7f3b803e6c5da7d36b4d219bfb274e7be48313463f4192" }, { "bytes": 6174, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "528be091a4e9e96f4d775d2b10f5bf85198614cd49f3c048afccd459c3eb82a4" }, { "bytes": 5904, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a3743d009c9b77fc7e495d3020bbb18328cc039fde1be6f0a21dc73b9d064502" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077964/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077964", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7bd8-9a70-510634f0c61c" } UhYFHzv2mAq3Wd7r9mQ0QjKw9GxlBvxOTZ1aAXe4am20tSyMRHyK6CtSv4TgaFkWZ71jVKOq64GtkefWPvamDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UhYFHzv2mAq3Wd7r9mQ0QjKw9GxlBvxOTZ1aAXe4am20tSyMRHyK6CtSv4TgaFkWZ71jVKOq64GtkefWPvamDg== {"files":[{"bytes":19612,"name":"index.html","sha256":"1b403faef2169791999d5a01b24baccce1064911ba3d320e1dee8e6cba5372d1"},{"bytes":8992,"name":"publication.md","sha256":"9c5fad98fc003b4a6515229c94d556d27a6a50b944d324bde65e6354c48b9a0a"},{"bytes":8669,"name":"publication.txt","sha256":"97955a357334b888caedfc104953e0057a50f96ace976d9640d05fab1a433a78"},{"bytes":2874,"name":"manifest.json","sha256":"dde1f69eaa34dbb329874add6956981b3221c47d576ec7a9ae381a3b86ea1221"},{"bytes":89,"name":"manifest.sig","sha256":"07f58d8a625836f1c3b022b0f53365c2ccb5857d22d933374280f3108ef264f7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"91a6f8f576b91a9526c9b8ce4594e0d4db2d123d0ab1a3b417298d248312b00a"}],"publication_id":"OT-2026-000077965"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077965
OpenTechnical

OT-2026-000077965

Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
97955a357334b888caedfc104953e0057a50f96ace976d9640d05fab1a433a78

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077965, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077965.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077965" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077965" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077965 Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077965 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077965 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077965 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077966

Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
37d23f0e8ec305768476a8bbf363c02e9e63f294c026e6f35daa6f76655a9551

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077966, “Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077966.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077966" title: "Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077966" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077966 Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077966 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077966 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077966 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077966", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 782 }, "figures": [], "files": [ { "bytes": 15770, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "41988bae77f9e870e0ce5035d047cec68a01969ef488ab527466adba9a4e10b4" }, { "bytes": 5964, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dd8a27b77c4604fbd055ec136760aafdb7dc717b5aaebbcf4ea2ffc396e0d9ef" }, { "bytes": 5694, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "37d23f0e8ec305768476a8bbf363c02e9e63f294c026e6f35daa6f76655a9551" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077966/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077966", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-735a-bf67-cd7bfd420c98" } wBnL6hd+IyJgSnx3DD9PWdOgHDwoBqhf5uD5oYimljuy5ymTH4N2Dsf+CHFMvbX6dA1WIJS0FCxtu+Mgt6ECAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wBnL6hd+IyJgSnx3DD9PWdOgHDwoBqhf5uD5oYimljuy5ymTH4N2Dsf+CHFMvbX6dA1WIJS0FCxtu+Mgt6ECAw== {"files":[{"bytes":20450,"name":"index.html","sha256":"c5f3d118402ded65b91473416b8efd3a797ce25819247469e6ef95ef03d8f638"},{"bytes":9712,"name":"publication.md","sha256":"a0b3325693ef37f20434fbc927d6c241ca708982b654961009477a9c84b8e85d"},{"bytes":9364,"name":"publication.txt","sha256":"adb9b7bc8d3fa2cbe240f306d1a44479956431a125dbc729b44d7f4eaf933afd"},{"bytes":2905,"name":"manifest.json","sha256":"d0e0b31e93f9af18d003f839ecfc4fe424cc629d67064def69c97cde8af41b3f"},{"bytes":89,"name":"manifest.sig","sha256":"8984d1a36164e455f6da3289faae950d223ec4050d3d743d6c9c24137f6d4d08"},{"bytes":227,"name":"manifest.sig.txt","sha256":"971d1ec671ed398a6324c4706e2e42d19d8ae5f58058e5c0e2d3ff65cdf377de"}],"publication_id":"OT-2026-000077967"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077967
OpenTechnical

OT-2026-000077967

Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
adb9b7bc8d3fa2cbe240f306d1a44479956431a125dbc729b44d7f4eaf933afd

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077967, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077967.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077967" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077967" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077967 Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077967 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077967 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077967 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077968

Single bellows cup vacuum gripper, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
93e8c08b8329f9160d6fd8bea2ea929dd3e35ed898229fe5f59c7d6778798f14

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077968, “Single bellows cup vacuum gripper, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077968.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077968" title: "Single bellows cup vacuum gripper, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077968" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077968 Single bellows cup vacuum gripper, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077968 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077968 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077968 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077969

Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
1b3f14e891ca66cad10b2cd675814f45de18b20a08b8a02969c1664481856f18

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077969, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077969.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077969" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077969" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077969 Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077969 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077969 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077969 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077970

Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
9842b3d7db69f51b3d3c238eab99e073fa25c6d93435d454afd6760056afad31

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077970, “Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077970.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077970" title: "Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077970" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077970 Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077970 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077970 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077970 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077970", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 782 }, "figures": [], "files": [ { "bytes": 15777, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f9056c2181e704211f9d0e8f23fe340e92d4945821ec07ee90779c24cfc6acdd" }, { "bytes": 5967, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d72f7777d346f792b45f61769128a878f973a7bda85c41a69f6ce3546177bd7f" }, { "bytes": 5695, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9842b3d7db69f51b3d3c238eab99e073fa25c6d93435d454afd6760056afad31" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077970/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077970", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-77ef-934a-05f23dadafcd" } yNGgfM83bJ+BSQ8eSF0k5a3Ea3bFydOTGf6qYBNxtJjvYUDeAXvKyjGD21Ngp2vNW96gkqxQOYGKcmGmvd50CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: yNGgfM83bJ+BSQ8eSF0k5a3Ea3bFydOTGf6qYBNxtJjvYUDeAXvKyjGD21Ngp2vNW96gkqxQOYGKcmGmvd50CQ== {"files":[{"bytes":19613,"name":"index.html","sha256":"14ce6fad5a695d0f7fae2ee2d0d3a2a5bea177cb1d77372c8f34d0eb9b6bd6bb"},{"bytes":8993,"name":"publication.md","sha256":"26d6c50744219cb3cb75bd3cfa6dea59fe637f03e640799242d7f20221d12e46"},{"bytes":8670,"name":"publication.txt","sha256":"52229eba2f7f705bc53da854db023f51c227a716838cf5cd0293f1c566483e83"},{"bytes":2874,"name":"manifest.json","sha256":"11087afc448761ec280f3cf7c792759982a9415157a6ae8d9010816da40a8cd7"},{"bytes":89,"name":"manifest.sig","sha256":"2e5db0e96ac11381c14ee446a29c753867a394fe00ca2e546375380a316bf5fe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"40bd04085638b68cf90e1b184ed692f7987734eeb26c3b27dcd6e600c1dfb2d5"}],"publication_id":"OT-2026-000077971"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077971
OpenTechnical

OT-2026-000077971

Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
52229eba2f7f705bc53da854db023f51c227a716838cf5cd0293f1c566483e83

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077971, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077971.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077971" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077971" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077971 Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077971 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077971 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077971 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077971", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1270 }, "figures": [], "files": [ { "bytes": 19613, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "14ce6fad5a695d0f7fae2ee2d0d3a2a5bea177cb1d77372c8f34d0eb9b6bd6bb" }, { "bytes": 8993, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "26d6c50744219cb3cb75bd3cfa6dea59fe637f03e640799242d7f20221d12e46" }, { "bytes": 8670, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "52229eba2f7f705bc53da854db023f51c227a716838cf5cd0293f1c566483e83" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077971/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077971", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-78d6-8c0e-80b797b9970a" } nLvuAhCvBz5R+YE/n3gmhidqyD4KL3HMja5xUCoXgaqDdG3rPKZr8gpiJqeXnTON8P7NX6jpz8RsubHoMucaAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: nLvuAhCvBz5R+YE/n3gmhidqyD4KL3HMja5xUCoXgaqDdG3rPKZr8gpiJqeXnTON8P7NX6jpz8RsubHoMucaAQ== {"files":[{"bytes":15229,"name":"index.html","sha256":"6714d74dc1cc993982330e9b73a7fb46177004f3e7247b2dc8f7ee00db2326e4"},{"bytes":5479,"name":"publication.md","sha256":"08201b1a2a4637d39490e2bee3e9d3b751f3ea0fb7bf4e27b0094aeaf454d8f5"},{"bytes":5217,"name":"publication.txt","sha256":"f2241c4f95f7494bc4ee20e1761e27c86cb170933c995c7636baa3b6f0f5db95"},{"bytes":2695,"name":"manifest.json","sha256":"25039113e95642b7752390f97b9b42030dbf0504f7fc8634e25af545214744ea"},{"bytes":89,"name":"manifest.sig","sha256":"f3a264222dad53615250c898fc0297e9688d36166a108f457a8b5d40a4bdf60a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8b23182fc04471535eb010120bd312c6beb29267cfc92d129b20a69e4f5b3848"}],"publication_id":"OT-2026-000077972"} Single bellows cup vacuum gripper, three stage ejector, vented after set-down - OpenTechnical OT-2026-000077972
OpenTechnical

OT-2026-000077972

Single bellows cup vacuum gripper, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f2241c4f95f7494bc4ee20e1761e27c86cb170933c995c7636baa3b6f0f5db95

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077972, “Single bellows cup vacuum gripper, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077972.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077972" title: "Single bellows cup vacuum gripper, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077972" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077972 Single bellows cup vacuum gripper, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077972 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077972 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077972 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077972", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 711 }, "figures": [], "files": [ { "bytes": 15229, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6714d74dc1cc993982330e9b73a7fb46177004f3e7247b2dc8f7ee00db2326e4" }, { "bytes": 5479, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "08201b1a2a4637d39490e2bee3e9d3b751f3ea0fb7bf4e27b0094aeaf454d8f5" }, { "bytes": 5217, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f2241c4f95f7494bc4ee20e1761e27c86cb170933c995c7636baa3b6f0f5db95" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077972/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077972", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ed1-7a9f-b5cb-4325427176ac" } Dv+I4F/KXqaQznjZczUurl9xIi1ij30P26lss72isogQ0pt2kuyJFSIRj14QcQoYZDWfIwXklhTFP1DLiXMrDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Dv+I4F/KXqaQznjZczUurl9xIi1ij30P26lss72isogQ0pt2kuyJFSIRj14QcQoYZDWfIwXklhTFP1DLiXMrDg== {"files":[{"bytes":20451,"name":"index.html","sha256":"d335f9010f51652f2c1d39309c513e27733a61e875a9c80f68c1575cdc578bab"},{"bytes":9713,"name":"publication.md","sha256":"30f743a29bf0ec971542baadd817a5d9c055429ae32bf320b32f9538887faa3b"},{"bytes":9365,"name":"publication.txt","sha256":"04b24d43bebb3b83606017c17bfbdd0e3941a9776308016d659389d3a5c26f00"},{"bytes":2905,"name":"manifest.json","sha256":"80cde0d76cef95c24a2c152d54d83e83bb476a16feb793bad0d4f494b97509f2"},{"bytes":89,"name":"manifest.sig","sha256":"06aa238c4fbaf32c71f220e1828dbc481705ad395bddefd7df56159a1d77560b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"219dc95f5eb27301ea4c839362b84ab1e315fb0930527496e5f30923c0d3bef8"}],"publication_id":"OT-2026-000077973"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077973
OpenTechnical

OT-2026-000077973

Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
04b24d43bebb3b83606017c17bfbdd0e3941a9776308016d659389d3a5c26f00

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077973, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077973.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077973" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077973" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077973 Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077973 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077973 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077973 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077974

Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
c526077247523d64fc34f817d6e300b2bda1d9285d848146ed2ea66b9c0eb666

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077974, “Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077974.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077974" title: "Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077974" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077974 Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077974 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077974 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077974 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077975

Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6884446abc9a4f11578de115456af9921992dee73fc17afa3b4a2ce56535e520

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077975, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077975.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077975" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077975" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077975 Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077975 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077975 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077975 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077975", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1341 }, "figures": [], "files": [ { "bytes": 20198, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7895ca8a0886fb34ac8c69942d23bda83d36ff80d1f9f47ae7dbcb36db4d7b62" }, { "bytes": 9503, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2425819869e4958971f7590b8624b92e6c0762f430bff957690ad419d8e3ba65" }, { "bytes": 9155, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6884446abc9a4f11578de115456af9921992dee73fc17afa3b4a2ce56535e520" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077975/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077975", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7ce0-8a50-2d0e9a44ae40" } f7qwwBMFYlWmxrwZs4F2Xlu90ifBL2PpiZQEaPV5CdYG9c6VUK/imZJxkH962gB17NwP2mf/dQ49urIopk3mAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: f7qwwBMFYlWmxrwZs4F2Xlu90ifBL2PpiZQEaPV5CdYG9c6VUK/imZJxkH962gB17NwP2mf/dQ49urIopk3mAQ== {"files":[{"bytes":15778,"name":"index.html","sha256":"e4a75608b83689bc8d6c98f47709d4d4e220fc0bada4f3fe560870f4f1cbbd66"},{"bytes":5968,"name":"publication.md","sha256":"4bbaee2f628445fc6b02d0e4b8a4e6954fc2412afd5a809bcecd5cd46494e54b"},{"bytes":5696,"name":"publication.txt","sha256":"6246807d1f62e9643828524ba9cc609831430735d24c8ff07bc4e055ff9a086a"},{"bytes":2711,"name":"manifest.json","sha256":"16c432a267b708a56ee28aa263393bfaf35abbdc7c10c36cc63c99cfe46d5bc9"},{"bytes":89,"name":"manifest.sig","sha256":"2dff726139076e3043947e1face81707df04841fd081b6a5be2521fb69394441"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5d442dfd1c47bf60905b25fd59ee2a8042c31e0664438236e3969a0ad093dff2"}],"publication_id":"OT-2026-000077976"} Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077976
OpenTechnical

OT-2026-000077976

Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
6246807d1f62e9643828524ba9cc609831430735d24c8ff07bc4e055ff9a086a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077976, “Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077976.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077976" title: "Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077976" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077976 Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077976 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077976 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077976 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077976", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 782 }, "figures": [], "files": [ { "bytes": 15778, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e4a75608b83689bc8d6c98f47709d4d4e220fc0bada4f3fe560870f4f1cbbd66" }, { "bytes": 5968, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4bbaee2f628445fc6b02d0e4b8a4e6954fc2412afd5a809bcecd5cd46494e54b" }, { "bytes": 5696, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6246807d1f62e9643828524ba9cc609831430735d24c8ff07bc4e055ff9a086a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077976/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077976", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7168-81e8-099a2ab1fb0d" } r5sy9eVrVXrAElSazTa8VyZwy7zMW7rlFnazXPmOAET/GOZkOVGPN5pgQ69Pxc09/aUUtF6bcj4ElVStSc4SCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: r5sy9eVrVXrAElSazTa8VyZwy7zMW7rlFnazXPmOAET/GOZkOVGPN5pgQ69Pxc09/aUUtF6bcj4ElVStSc4SCA== {"files":[{"bytes":19617,"name":"index.html","sha256":"fd1f43e29f5382da9c8465aa83b7fc2378902376ec3dae72fcaab9d0809190ec"},{"bytes":8997,"name":"publication.md","sha256":"13191dba3e19d64b9fc9d89b998389c8505b8739ee189214fffc5181cfd26d58"},{"bytes":8674,"name":"publication.txt","sha256":"643e35326aedf218107d866f12cf67308f26e8c919da40f00e40315032091517"},{"bytes":2874,"name":"manifest.json","sha256":"b95d5d3971ddd3206e707ccef9c74c5b2ca9f5397375a338f5bf8a596bda63c0"},{"bytes":89,"name":"manifest.sig","sha256":"b505feafc8868380e5be828ee6a9d091c5aef78b61051f14d92645a4825c1186"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6c2332c24ebcce803a0afedd2c39664e4695ca064c6656cf8ff0dc14c0fed8bd"}],"publication_id":"OT-2026-000077977"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077977
OpenTechnical

OT-2026-000077977

Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
643e35326aedf218107d866f12cf67308f26e8c919da40f00e40315032091517

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077977, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077977.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077977" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077977" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077977 Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077977 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077977 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077977 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077977", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1270 }, "figures": [], "files": [ { "bytes": 19617, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fd1f43e29f5382da9c8465aa83b7fc2378902376ec3dae72fcaab9d0809190ec" }, { "bytes": 8997, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "13191dba3e19d64b9fc9d89b998389c8505b8739ee189214fffc5181cfd26d58" }, { "bytes": 8674, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "643e35326aedf218107d866f12cf67308f26e8c919da40f00e40315032091517" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077977/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077977", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-7f5c-8644-1c854cea535d" } rW+nmqsIjh+soof+fdf8xmRXAoS3SS+ASlaqK243yBDLf8tHeFVblAUbUgWs5/jV764tXi+TAwAlJKQw3OlbDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: rW+nmqsIjh+soof+fdf8xmRXAoS3SS+ASlaqK243yBDLf8tHeFVblAUbUgWs5/jV764tXi+TAwAlJKQw3OlbDw== {"files":[{"bytes":15233,"name":"index.html","sha256":"e577cee4f0e7d3d5dd59dca68da7cd12c10243511b1cad3177f2399903bb4293"},{"bytes":5483,"name":"publication.md","sha256":"1b6226001b78b2d5230f33f1a935b144dbc3f2f57070de1ad909a6f70542ad03"},{"bytes":5221,"name":"publication.txt","sha256":"9d7fdc5f6e254b8b003dc04efa593cc15fb0adcd4e3bdfd938881820c95f228a"},{"bytes":2695,"name":"manifest.json","sha256":"fb8ca0da37574359be968120cf42d8a3f2a524d9d9cd8a9a85ea816caf4790fb"},{"bytes":89,"name":"manifest.sig","sha256":"009d516bd1dfcb3cb35cdd622d5ea76ac07cf7c6eba77000365608bc2d43d0ae"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7ba2ea8a8604a530b63fe4d1dcfe079f80fe3261a1e07341e652840a449feb4c"}],"publication_id":"OT-2026-000077978"} Single bellows cup vacuum gripper, three stage ejector, vented after set-down - OpenTechnical OT-2026-000077978
OpenTechnical

OT-2026-000077978

Single bellows cup vacuum gripper, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9d7fdc5f6e254b8b003dc04efa593cc15fb0adcd4e3bdfd938881820c95f228a

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077978, “Single bellows cup vacuum gripper, three stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077978.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077978" title: "Single bellows cup vacuum gripper, three stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077978" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077978 Single bellows cup vacuum gripper, three stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077978 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077978 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077978 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077978", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 711 }, "figures": [], "files": [ { "bytes": 15233, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e577cee4f0e7d3d5dd59dca68da7cd12c10243511b1cad3177f2399903bb4293" }, { "bytes": 5483, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1b6226001b78b2d5230f33f1a935b144dbc3f2f57070de1ad909a6f70542ad03" }, { "bytes": 5221, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9d7fdc5f6e254b8b003dc04efa593cc15fb0adcd4e3bdfd938881820c95f228a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077978/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077978", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, three stage ejector, vented after set-down", "uuid": "01a0ae95-2ed1-7d05-91f8-6e280d592705" } LMwpXNlzsuVXMxJcEj56kwU42KMWxINnAuqdPNeWTNhx4T8TfIqalxJs7tHJBRovDRHWmJfy5dLPqlaQf436Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LMwpXNlzsuVXMxJcEj56kwU42KMWxINnAuqdPNeWTNhx4T8TfIqalxJs7tHJBRovDRHWmJfy5dLPqlaQf436Cg== {"files":[{"bytes":20455,"name":"index.html","sha256":"bf20eebb990345bb0d9ebff002153cacc3be74c46fd647e88a48c19fe5af628e"},{"bytes":9717,"name":"publication.md","sha256":"7e12e67d17b9675fff8aec969a4188afe6625bbf69b440b2eea4cd35156adbee"},{"bytes":9369,"name":"publication.txt","sha256":"f703545227e935280b094fd053826caba57dfdb9f4b76522dad9920ea443a575"},{"bytes":2905,"name":"manifest.json","sha256":"0df29131c744343d51f57763b1a8f8c7633bdc192e45f6d904e82c55ea05d4fe"},{"bytes":89,"name":"manifest.sig","sha256":"1e6a118303d521571f958ae6127432cba856bced3ed51b5128b87a0fec01cf39"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e852a74f5b847d6dcbded947c6bebc74f99b2faff59de392c3addc55033cf2bd"}],"publication_id":"OT-2026-000077979"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077979
OpenTechnical

OT-2026-000077979

Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f703545227e935280b094fd053826caba57dfdb9f4b76522dad9920ea443a575

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077979, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077979.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077979" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077979" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077979 Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077979 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077979 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077979 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077980

Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
0fffb24e22abcf08ca340b48eeb5f6eaa621a4c855aca46cd410cdb909c55b33

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077980, “Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077980.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077980" title: "Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077980" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077980 Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077980 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077980 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077980 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077981

Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
9c0ba69ab5a61f64f022ff8f3d1f88d044d3d4e824f56cbd1e707e8dae4e74de

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077981, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077981.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077981" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077981" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077981 Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077981 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077981 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077981 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077981", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1341 }, "figures": [], "files": [ { "bytes": 20202, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "030a4be2ee4778daea11e30da8748e28835be0104052054b1649a3e0cd88f2ae" }, { "bytes": 9507, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e8c1c45c122c6e248d09f68251aeb234475492de6a1c6ee04980ffdc21f474b0" }, { "bytes": 9159, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9c0ba69ab5a61f64f022ff8f3d1f88d044d3d4e824f56cbd1e707e8dae4e74de" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077981/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077981", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-74f9-8590-4a7c5b8ef66e" } XPU3Dyicw538BZ5Yu/p5wHDySFbraAGXJbDxdNrKwUTOKqM5deMIkEwxUWF6jLO7cHTv9UdUoqPbjhPuYH9kDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XPU3Dyicw538BZ5Yu/p5wHDySFbraAGXJbDxdNrKwUTOKqM5deMIkEwxUWF6jLO7cHTv9UdUoqPbjhPuYH9kDg== {"files":[{"bytes":15137,"name":"index.html","sha256":"2fd40fcce8d03c6c85d4069778c531e4f3e6a0bf4f84c003f8dc14cc0292f55e"},{"bytes":5454,"name":"publication.md","sha256":"57003871462a4e12d239b13517d026e19d6b36cd9dc11cd75df0ce5b189cddfa"},{"bytes":5174,"name":"publication.txt","sha256":"9241f54e5f277443d9798f499c1caae34eebc54f771804a82e8d9168103b5624"},{"bytes":2745,"name":"manifest.json","sha256":"d48f533554dc2eada231d5b6f0de79115a37dc61410ef591d367c5448fbc6a0e"},{"bytes":89,"name":"manifest.sig","sha256":"e3bd06c0a41a7eb8fe51be4031ddad86fd61efa969e46f4abd1739407e99e2fc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7e50092aa87daf7df0d957b9775875eb4685659a52f07b9da74faa283024c1cd"}],"publication_id":"OT-2026-000077982"} Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077982
OpenTechnical

OT-2026-000077982

Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
9241f54e5f277443d9798f499c1caae34eebc54f771804a82e8d9168103b5624

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077982, “Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077982.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077982" title: "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077982" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077982 Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077982 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077982 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077982 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077982", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 20, "words": 695 }, "figures": [], "files": [ { "bytes": 15137, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2fd40fcce8d03c6c85d4069778c531e4f3e6a0bf4f84c003f8dc14cc0292f55e" }, { "bytes": 5454, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "57003871462a4e12d239b13517d026e19d6b36cd9dc11cd75df0ce5b189cddfa" }, { "bytes": 5174, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9241f54e5f277443d9798f499c1caae34eebc54f771804a82e8d9168103b5624" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077982/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "contact detector", "vent valve", "contact sensing", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077982", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down", "uuid": "01a0ae95-2ed1-78d8-8c4c-3161e9fc3696" } O/23cB7R7YYoTKMQWP5ACy+PnbqpG4FJjteRwTBbCO9+iuEwOTNf+G+Av0gC0Z3Sin6P2DoiPr/6svcc4HUyBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: O/23cB7R7YYoTKMQWP5ACy+PnbqpG4FJjteRwTBbCO9+iuEwOTNf+G+Av0gC0Z3Sin6P2DoiPr/6svcc4HUyBQ== {"files":[{"bytes":19790,"name":"index.html","sha256":"3adcb8e4cd2043e603686e3ef5a2d947437f905dd283a1d9b9141ca8fb9892a8"},{"bytes":9142,"name":"publication.md","sha256":"e27efb7ccd7e9c1b10d141e822faa2202f4c7f6f4259cdf078d54ae7831d613f"},{"bytes":8831,"name":"publication.txt","sha256":"7ae8ade12a13105f28bcccb977b993f291f32e7620935629b1a1812284d7fe66"},{"bytes":2849,"name":"manifest.json","sha256":"3a3c8c12a32128e622c84eb18e98401805fe5b1bb6d53cd357a5065213c62609"},{"bytes":89,"name":"manifest.sig","sha256":"0f4fdf5d6cb1d4109d5ea08ba68ace3f67aeb8260cf414922073059addedf41c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dbe5e5c7c51ef1d25f3c1c9bc6da440ab6f0a90e69b84bc6a735ac0bd78968fb"}],"publication_id":"OT-2026-000077983"} Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077983
OpenTechnical

OT-2026-000077983

Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
7ae8ade12a13105f28bcccb977b993f291f32e7620935629b1a1812284d7fe66

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077983, “Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077983.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077983" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077983" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077983 Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077983 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077983 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077983 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077983", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1310 }, "figures": [], "files": [ { "bytes": 19790, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3adcb8e4cd2043e603686e3ef5a2d947437f905dd283a1d9b9141ca8fb9892a8" }, { "bytes": 9142, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e27efb7ccd7e9c1b10d141e822faa2202f4c7f6f4259cdf078d54ae7831d613f" }, { "bytes": 8831, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7ae8ade12a13105f28bcccb977b993f291f32e7620935629b1a1812284d7fe66" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077983/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077983", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-72b0-b14f-399908f182f0" } JuS1sNbIdF7wFKPSLbXHN0HaQTztuaxSjZMirKxrovgUUAM+yFK/zgswbCdP6U+3IrUeOmmh/NvXkhIcWETjDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JuS1sNbIdF7wFKPSLbXHN0HaQTztuaxSjZMirKxrovgUUAM+yFK/zgswbCdP6U+3IrUeOmmh/NvXkhIcWETjDg== {"files":[{"bytes":15933,"name":"index.html","sha256":"f9b8c27a740da94e4d5046f712ec6dd86cec1c3bc5643cd49c4429df08ddf9fc"},{"bytes":6155,"name":"publication.md","sha256":"ddf54f02f60a3d85f2eac16f19d31dc990fb425d28528f0e3f2081bc9c78eb71"},{"bytes":5857,"name":"publication.txt","sha256":"ac5dbda338680e40974a7494edd3de936c56455c3746d2b7c830493c71c538a5"},{"bytes":2769,"name":"manifest.json","sha256":"e04409ba07d410b0f906d399913d441029c2d346f8ef2c76d1129f63d21aeaa1"},{"bytes":89,"name":"manifest.sig","sha256":"2517f22023e283240036eb7ac4e95e72ab1b7b508ec232339377818f3330dd0d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5c19fa92b53960f9a40ca460529c8dfe7adc9fb6899c14b1ff9e15d8c9c36af5"}],"publication_id":"OT-2026-000077984"} Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077984
OpenTechnical

OT-2026-000077984

Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
ac5dbda338680e40974a7494edd3de936c56455c3746d2b7c830493c71c538a5

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077984, “Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077984.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077984" title: "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077984" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "plant vacuum supply" - "release control" --- # Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077984 Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077984 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077984 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077984 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077984", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 801 }, "figures": [], "files": [ { "bytes": 15933, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f9b8c27a740da94e4d5046f712ec6dd86cec1c3bc5643cd49c4429df08ddf9fc" }, { "bytes": 6155, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ddf54f02f60a3d85f2eac16f19d31dc990fb425d28528f0e3f2081bc9c78eb71" }, { "bytes": 5857, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ac5dbda338680e40974a7494edd3de936c56455c3746d2b7c830493c71c538a5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077984/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "contact detector", "vent valve", "compressed air supply", "contact sensing", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077984", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-73e5-a8e1-a5b5a69a8767" } OPNMWwIulHkC9iFQLKxdcytYZ+BPW21qsnIaEtSuhgaZ+RLXgjiIBlvFUl+2SAdx0rT4kCgbRscdocTHK/8pCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OPNMWwIulHkC9iFQLKxdcytYZ+BPW21qsnIaEtSuhgaZ+RLXgjiIBlvFUl+2SAdx0rT4kCgbRscdocTHK/8pCQ== {"files":[{"bytes":20628,"name":"index.html","sha256":"7a6756c7365441b3192aab01956d60d0006be1143fc0c8b992d249162b694b3c"},{"bytes":9862,"name":"publication.md","sha256":"6e84dbc23bb005d0e0672d37306228a545f9a0d83ea5fd22373eceb2b8cfd67b"},{"bytes":9526,"name":"publication.txt","sha256":"0d7111ff7eab9c33d5972aa040647be2dc6a9b523501ff93f8e2542b527627de"},{"bytes":2880,"name":"manifest.json","sha256":"910812491e87e6155e216758f73c4259a9aab9e8c12a706399fb81d4fbbd9a6e"},{"bytes":89,"name":"manifest.sig","sha256":"c86e407683d7bbeb65e605ea9e6efdb3497e16b1f10cebde120d43f87851c06b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c4ae041dc0426f2a6e5252698fa22378cd08dd2972cb547cc698d1c693c9a169"}],"publication_id":"OT-2026-000077985"} Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077985
OpenTechnical

OT-2026-000077985

Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
0d7111ff7eab9c33d5972aa040647be2dc6a9b523501ff93f8e2542b527627de

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077985, “Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077985.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077985" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077985" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077985 Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077985 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077985 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077985 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077985", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1416 }, "figures": [], "files": [ { "bytes": 20628, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7a6756c7365441b3192aab01956d60d0006be1143fc0c8b992d249162b694b3c" }, { "bytes": 9862, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6e84dbc23bb005d0e0672d37306228a545f9a0d83ea5fd22373eceb2b8cfd67b" }, { "bytes": 9526, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0d7111ff7eab9c33d5972aa040647be2dc6a9b523501ff93f8e2542b527627de" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077985/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077985", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7c57-998d-cdb69eb75450" } iAqbVm8og5wgABLQp2PD+isoE6kgB7pSuycTGBuXftvrct+dUFSEf2iFQjuPt0sQfayfyc88e1u8x7gI/vdRDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: iAqbVm8og5wgABLQp2PD+isoE6kgB7pSuycTGBuXftvrct+dUFSEf2iFQjuPt0sQfayfyc88e1u8x7gI/vdRDw== {"files":[{"bytes":15680,"name":"index.html","sha256":"0342016afc91aa80f2df76be7c367dfd249916a7b88482037b1d978fc4e63c2b"},{"bytes":5937,"name":"publication.md","sha256":"5538faaeaa85af847faff11b5aba98e5add36818c051eb3df7e0696ce5c5d07f"},{"bytes":5647,"name":"publication.txt","sha256":"5c1b4002728494999b6370b8ca8807e95edf88617e8e56a7c698d43af9f61ec2"},{"bytes":2761,"name":"manifest.json","sha256":"b5114339469e29bff520abc28294a1430c39a6aabbc48601973ee44bac908dfd"},{"bytes":89,"name":"manifest.sig","sha256":"6de44bb848e3535ea19313e63a7c83a91a4261005bacb20e49cfc52a7619727a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2be9f90b52e89422673ecda81ed1450e8f1b3e7c70de1da1d01b47a9d7553e11"}],"publication_id":"OT-2026-000077986"} Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077986
OpenTechnical

OT-2026-000077986

Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
5c1b4002728494999b6370b8ca8807e95edf88617e8e56a7c698d43af9f61ec2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077986, “Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077986.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077986" title: "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077986" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077986 Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077986 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077986 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077986 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077987

Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
806921b954517c8e8ca50c45370cd04facb1cfc422761eb527be7f0341cd4e0c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077987, “Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077987.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077987" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077987" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077987 Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077987 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077987 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077987 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077987", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1381 }, "figures": [], "files": [ { "bytes": 20375, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "de348eb79b09d160a2f20b972dd2881873d0db99477183747216926fd467c3ca" }, { "bytes": 9652, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ab5d41e155ce0a7e0e0c8612280c3ca1b4942fb7c8b29c70dbc901d9c5cb372d" }, { "bytes": 9316, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "806921b954517c8e8ca50c45370cd04facb1cfc422761eb527be7f0341cd4e0c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077987/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077987", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7282-8429-2b27010cc54f" } Tg0NiAY7o5zYapxj6ZWu8MrJg+0DirSMo/P5kzMmkaN9FflOumT/qpjt93oWUUTwJbbbcNDrwWoxqa3RFTFACg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Tg0NiAY7o5zYapxj6ZWu8MrJg+0DirSMo/P5kzMmkaN9FflOumT/qpjt93oWUUTwJbbbcNDrwWoxqa3RFTFACg== {"files":[{"bytes":15138,"name":"index.html","sha256":"fc037c750e552d4789916415a45b4cb37c7b640be71abd76f87244d6a0247155"},{"bytes":5455,"name":"publication.md","sha256":"bc788ff6b4a7a61e89ff7ee03bb3141da4dcd31798f8459c2b7ee959b006dc8f"},{"bytes":5175,"name":"publication.txt","sha256":"ce9f2e31c3d5e70cb02ff736d695e907dd842ec4162e0824b0f41ab78357abd1"},{"bytes":2745,"name":"manifest.json","sha256":"542d05b1d2fa24a966cdb5102aea8b9553bbb5b174edf564f95fa20f890ea395"},{"bytes":89,"name":"manifest.sig","sha256":"fd62102aad9fdb05407ac6acd85f0c26ed4e48713178d8397d9daea85f5f5f63"},{"bytes":227,"name":"manifest.sig.txt","sha256":"760665ce34a4616d600db3ad71195cff587972af6c1b0fd3f6c11585e837a0a9"}],"publication_id":"OT-2026-000077988"} Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000077988
OpenTechnical

OT-2026-000077988

Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
ce9f2e31c3d5e70cb02ff736d695e907dd842ec4162e0824b0f41ab78357abd1

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077988, “Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077988.

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Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077988" title: "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077988" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077988 Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077988 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077988 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077988 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077989

Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
76f2ea4c0ec72bdab1dd92c5d3e320a485b11081168085a1892fd635b37d30c0

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077989, “Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077989.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077989" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077989" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077989 Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077989 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077989 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077989 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077989", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1295 }, "figures": [], "files": [ { "bytes": 19736, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "15d7d7d1fa3df23c0b996525d03779dcf3e9e58ac72b91b1bb8decfd6cabf36a" }, { "bytes": 9088, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d99b4fb1e74acfb76df9cd6d90a74586eb960431a64c9b7daa142e824e01749e" }, { "bytes": 8777, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "76f2ea4c0ec72bdab1dd92c5d3e320a485b11081168085a1892fd635b37d30c0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077989/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077989", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-7cb8-995b-140a31b11554" } Dmh/OlkFBuvzy3zi8zqOwqrCRlYE0uBvXs4jjDFMv4fmt420S8tFvtsfg1AU26SCdeODLaS7zkuua8C56IjGDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Dmh/OlkFBuvzy3zi8zqOwqrCRlYE0uBvXs4jjDFMv4fmt420S8tFvtsfg1AU26SCdeODLaS7zkuua8C56IjGDA== {"files":[{"bytes":15934,"name":"index.html","sha256":"fa84de81941afa3cf66c0e2d6c560f0760e72c8bdc3ae634a02a6b30f8a31ea7"},{"bytes":6156,"name":"publication.md","sha256":"148f3a2423dd0f84af8ffe5042fb9a1fd7d30f49f5e4ee01dc94902779fd9433"},{"bytes":5858,"name":"publication.txt","sha256":"b4a55c095c1e5c0675dafd2f4c3c9f26f8591c5b540fafe0d021a8f4236747a7"},{"bytes":2769,"name":"manifest.json","sha256":"d4e6607c9af2a06512c100d846e113817628f01e2c9e7429d57aa270e85fbdd5"},{"bytes":89,"name":"manifest.sig","sha256":"6aaf5372df768cbfc1e80b38478decdb2325ccb7fd1f00e4c983cbabc17f556f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e908cbc0a51722d8b0f75513929c91e137864e29005c8675c6b4685be418263c"}],"publication_id":"OT-2026-000077990"} Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077990
OpenTechnical

OT-2026-000077990

Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
b4a55c095c1e5c0675dafd2f4c3c9f26f8591c5b540fafe0d021a8f4236747a7

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077990, “Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077990.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077990" title: "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077990" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "plant vacuum supply" - "release control" --- # Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077990 Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077990 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077990 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077990 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077990", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 801 }, "figures": [], "files": [ { "bytes": 15934, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fa84de81941afa3cf66c0e2d6c560f0760e72c8bdc3ae634a02a6b30f8a31ea7" }, { "bytes": 6156, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "148f3a2423dd0f84af8ffe5042fb9a1fd7d30f49f5e4ee01dc94902779fd9433" }, { "bytes": 5858, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b4a55c095c1e5c0675dafd2f4c3c9f26f8591c5b540fafe0d021a8f4236747a7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077990/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "contact detector", "vent valve", "compressed air supply", "contact sensing", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077990", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7c01-8bef-675ca63945e0" } fTri07ZJeCdxjF01DKnK3+c7CxMMUkrKv90CreqV/63+NLkeBIMJ2OoljrPB8Ik+KEfqvbwg/poQIIvSNZRrDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fTri07ZJeCdxjF01DKnK3+c7CxMMUkrKv90CreqV/63+NLkeBIMJ2OoljrPB8Ik+KEfqvbwg/poQIIvSNZRrDw== {"files":[{"bytes":20574,"name":"index.html","sha256":"d72e6df9d8f6493d088f7164f58f126af0e8e7de1ac0712703fd39d3d06d8f58"},{"bytes":9808,"name":"publication.md","sha256":"4ce0fb4916780b6e07d3105429ed7d9b7c615ecee843dbf36d89c4aca613677a"},{"bytes":9472,"name":"publication.txt","sha256":"2b5e1df04bfc1d1f35832fc372656325c685e389bf1e7bd64c729a9ca2aff1e9"},{"bytes":2880,"name":"manifest.json","sha256":"87c60a943fbaee9f342c14f8a3cac1f6a173dcb723656659c860bfc4fe8dab57"},{"bytes":89,"name":"manifest.sig","sha256":"bcfc220b08b5fe14c8d2db557946f8dae85d2b68a345a436500ee69d95b82ed1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7e21c4502f1ddb512550e785ba1f4de9032fa18f0dc396cb012d13486d072bb0"}],"publication_id":"OT-2026-000077991"} Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077991
OpenTechnical

OT-2026-000077991

Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2b5e1df04bfc1d1f35832fc372656325c685e389bf1e7bd64c729a9ca2aff1e9

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0036]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0037]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0038]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077991, “Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077991.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077991" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077991" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077991 Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077991 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0036] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0037] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0038] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077991 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077991 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077991", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 38, "words": 1401 }, "figures": [], "files": [ { "bytes": 20574, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d72e6df9d8f6493d088f7164f58f126af0e8e7de1ac0712703fd39d3d06d8f58" }, { "bytes": 9808, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4ce0fb4916780b6e07d3105429ed7d9b7c615ecee843dbf36d89c4aca613677a" }, { "bytes": 9472, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2b5e1df04bfc1d1f35832fc372656325c685e389bf1e7bd64c729a9ca2aff1e9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077991/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077991", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7741-a2f2-18b356ee448a" } Ss5jgBFJ4TDqkkrZCLJJ/R0Sb5hS3OJXLtLphWJPRP9OxIVLodBUedOcO60EmX9L9e4wfzVw7fa9C8meZY78BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Ss5jgBFJ4TDqkkrZCLJJ/R0Sb5hS3OJXLtLphWJPRP9OxIVLodBUedOcO60EmX9L9e4wfzVw7fa9C8meZY78BQ== {"files":[{"bytes":15681,"name":"index.html","sha256":"ae1143c8b855fcbbae75036038a6da29c2bee194f4e988a5567fe81e5197af2f"},{"bytes":5938,"name":"publication.md","sha256":"4ba14030b4bc56ab013ef6d2937c4b20be135f5ef69822e6ce77a91b0470fa6b"},{"bytes":5648,"name":"publication.txt","sha256":"48d0abe12ccdfb756c1fe863a897c5f90bbb1c58ba7cd45b39257fc8f7af57d5"},{"bytes":2761,"name":"manifest.json","sha256":"789ee83e117220c63282fa1f567ac2126623693654f76ce3d8c3a1969f0e302c"},{"bytes":89,"name":"manifest.sig","sha256":"d568a769303e5d98f0204a43b1b553b272a771b4e92f432b945b1ef689caeeec"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d6032ad93ca194511077812de8b4057ee531158f734bfcaa2bca5ec023a7d554"}],"publication_id":"OT-2026-000077992"} Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077992
OpenTechnical

OT-2026-000077992

Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
48d0abe12ccdfb756c1fe863a897c5f90bbb1c58ba7cd45b39257fc8f7af57d5

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077992, “Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077992.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077992" title: "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077992" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077992 Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077992 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077992 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077992 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077993

Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
45b9888f3d3e5756efcec99daa4fbe8bdb032939d9b1e841552c31251b7c44db

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0035]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077993, “Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077993.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077993" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077993" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077993 Foam pad vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077993 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0035] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077993 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077993 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000077994

Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
28c0219f069bf7496cc767bd2051f52c8ddc4e36f4c0a1e3f3dd606b7216c6fb

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077994, “Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077994.

To cite specific content, add the paragraph or figure numbers.

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Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077994" title: "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077994" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077994 Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077994 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077994 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077994 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077994", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 20, "words": 695 }, "figures": [], "files": [ { "bytes": 15142, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eb4428c937ecde706fe5363c5a2c94eb943a6024644ff15b57a32891fb3f30aa" }, { "bytes": 5459, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "abae53e9e5ffdaa41e203c569413181dbfb0e21a6715f95473276b2f2b5455a5" }, { "bytes": 5179, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "28c0219f069bf7496cc767bd2051f52c8ddc4e36f4c0a1e3f3dd606b7216c6fb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077994/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "contact detector", "vent valve", "contact sensing", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077994", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down", "uuid": "01a0ae95-2ed1-7744-b6a8-85c66f36a83e" } +2zPnnsYtQ3I7ZOWzafYzCShTi3Pi+dD/9b/l2j5jzU7gIWvUqK37HnGWyj9C+PRx1DLZhTfPi5svFcwe1qKCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +2zPnnsYtQ3I7ZOWzafYzCShTi3Pi+dD/9b/l2j5jzU7gIWvUqK37HnGWyj9C+PRx1DLZhTfPi5svFcwe1qKCA== {"files":[{"bytes":19506,"name":"index.html","sha256":"0656509e382e90b2e6fb6c8d08f5f72c9763f8ad8c4d41426fd45ac3847e5192"},{"bytes":8902,"name":"publication.md","sha256":"8b2b443fdc320dffd9068664582f9a30a4d6ca70bab2c3cd6fc96014b8165b39"},{"bytes":8587,"name":"publication.txt","sha256":"0df17f9f8180dab2db5b96ae989fa25ce55db76870354d6c4a7645fd33815c8a"},{"bytes":2866,"name":"manifest.json","sha256":"7acf3db0cdba4b4d5e474ed067c6501ecde5270832352087fb5fc582e3da1bbb"},{"bytes":89,"name":"manifest.sig","sha256":"bf4ccf0cf9a60c09915ec07215f679dc9ab285a6f7a199d61322f73179cbd0de"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9586017e0eb346f9bdf512f82e0149dac9a65fbf0bb9c2ab539793015d419e94"}],"publication_id":"OT-2026-000077995"} Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000077995
OpenTechnical

OT-2026-000077995

Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
0df17f9f8180dab2db5b96ae989fa25ce55db76870354d6c4a7645fd33815c8a

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077995, “Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077995.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077995" title: "Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077995" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077995 Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077995 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077995 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077995 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077995", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1258 }, "figures": [], "files": [ { "bytes": 19506, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0656509e382e90b2e6fb6c8d08f5f72c9763f8ad8c4d41426fd45ac3847e5192" }, { "bytes": 8902, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8b2b443fdc320dffd9068664582f9a30a4d6ca70bab2c3cd6fc96014b8165b39" }, { "bytes": 8587, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0df17f9f8180dab2db5b96ae989fa25ce55db76870354d6c4a7645fd33815c8a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077995/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077995", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-73f6-85ed-f1ac229fcc54" } iKAOJQ8tFnWeb7gHTVTp3AERLlRacqnMsxzRsGA1UoqLImH8+aG5faqBYMc2FF/MWvrj6xd4efFvvBrTZiPZCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: iKAOJQ8tFnWeb7gHTVTp3AERLlRacqnMsxzRsGA1UoqLImH8+aG5faqBYMc2FF/MWvrj6xd4efFvvBrTZiPZCA== {"files":[{"bytes":15938,"name":"index.html","sha256":"a40fb57388280fbcb12482b105b859600991080a330a1ab92338ab61c0c3053e"},{"bytes":6160,"name":"publication.md","sha256":"05f3d616647980b6937b0dfc9df5f3d12af19f18a78faa812d98c96a0de0d582"},{"bytes":5862,"name":"publication.txt","sha256":"f0c61daf46b6ea9c8bdeccee493b12c52b836016e0b060618d05f50cbab32e6d"},{"bytes":2769,"name":"manifest.json","sha256":"a4d5da720e4f97c6dd7684091ea9d6bfad64dc48ffbdeecdd1117ec1ae9793a9"},{"bytes":89,"name":"manifest.sig","sha256":"79d75e13799a9a6ee75abd561800903acbefe6e3595a782753895bbac30efbf1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"83d22e598663c2e2a675f22233d5b66161a377580fd3699cfa5d832ed871c129"}],"publication_id":"OT-2026-000077996"} Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077996
OpenTechnical

OT-2026-000077996

Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
f0c61daf46b6ea9c8bdeccee493b12c52b836016e0b060618d05f50cbab32e6d

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077996, “Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077996.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077996" title: "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077996" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "plant vacuum supply" - "release control" --- # Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077996 Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077996 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077996 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077996 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077996", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 801 }, "figures": [], "files": [ { "bytes": 15938, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a40fb57388280fbcb12482b105b859600991080a330a1ab92338ab61c0c3053e" }, { "bytes": 6160, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "05f3d616647980b6937b0dfc9df5f3d12af19f18a78faa812d98c96a0de0d582" }, { "bytes": 5862, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f0c61daf46b6ea9c8bdeccee493b12c52b836016e0b060618d05f50cbab32e6d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077996/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "contact detector", "vent valve", "compressed air supply", "contact sensing", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077996", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7fe1-b684-9181fff72eb2" } 0vUkm3q6o3SFGiJFnSHvdQyv5R3kyCcV8EftYythVQz5hBtwPByn/dVSBNPXRCHwR74f4pBUa3THkY0oos5SAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0vUkm3q6o3SFGiJFnSHvdQyv5R3kyCcV8EftYythVQz5hBtwPByn/dVSBNPXRCHwR74f4pBUa3THkY0oos5SAA== {"files":[{"bytes":20344,"name":"index.html","sha256":"cee4df3958dacd7ee0e4c470038a6687497a58129c8fea1a7bd1cdb48c16a2b6"},{"bytes":9622,"name":"publication.md","sha256":"804c577ef45b18ea12d813b499a4b6e94307eae5cb9e6feae61ed7cbcb235462"},{"bytes":9282,"name":"publication.txt","sha256":"a37188bc41d3ee0e813ab97cda4b41dd9d13250538e82cf5ff4c49b50dc3ea02"},{"bytes":2897,"name":"manifest.json","sha256":"1618a39914c8bd94f65592ece095b6e6436d91d32293f1dea22c9c0046251101"},{"bytes":89,"name":"manifest.sig","sha256":"eea40617f0b1d7f71e1bc27b5b964cea915d3e0d22c044ae9e25043a3fb81edc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7bc006b8cf6e75ec64fe79ed5262846c3d27dcea05be0f106f451fbf1ae38f5d"}],"publication_id":"OT-2026-000077997"} Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000077997
OpenTechnical

OT-2026-000077997

Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a37188bc41d3ee0e813ab97cda4b41dd9d13250538e82cf5ff4c49b50dc3ea02

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077997, “Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077997.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077997" title: "Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077997" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077997 Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077997 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077997 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077997 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077997", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 37, "words": 1364 }, "figures": [], "files": [ { "bytes": 20344, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cee4df3958dacd7ee0e4c470038a6687497a58129c8fea1a7bd1cdb48c16a2b6" }, { "bytes": 9622, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "804c577ef45b18ea12d813b499a4b6e94307eae5cb9e6feae61ed7cbcb235462" }, { "bytes": 9282, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a37188bc41d3ee0e813ab97cda4b41dd9d13250538e82cf5ff4c49b50dc3ea02" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077997/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077997", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7759-8d55-80ce2152ddff" } 3oVriWt/z57EK3qt3JIyL+uzZQM6qtUivHUeYFDK3m41iCWXc14jGhg2Wa3pyWDMcHHLjC/DuBUZiwLE2N+dDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 3oVriWt/z57EK3qt3JIyL+uzZQM6qtUivHUeYFDK3m41iCWXc14jGhg2Wa3pyWDMcHHLjC/DuBUZiwLE2N+dDA== {"files":[{"bytes":15685,"name":"index.html","sha256":"620c6ff348f875738368e03b27021e19c68209d2dcee2e128af82db25d964993"},{"bytes":5942,"name":"publication.md","sha256":"1e4777fbe07659338a4856a647dec01f7a26c86702d8f7ed533a4f041b15d6a1"},{"bytes":5652,"name":"publication.txt","sha256":"4ce16c105b7f256339eb76d74442e2997fd2983f5ec22772582ebcb21d41c556"},{"bytes":2761,"name":"manifest.json","sha256":"d8493f127a825713dd98573ae50a6697a1fa1c6db4d182f69cddaa564a46c837"},{"bytes":89,"name":"manifest.sig","sha256":"823eb104e060dcb3737573d75d50bed52d6117c24651d3cb5636c502c7e8b3cb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"112e335c798d056e5abaf71697939d71458aa6032bc4dfc52adc0a5c2b55eed1"}],"publication_id":"OT-2026-000077998"} Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000077998
OpenTechnical

OT-2026-000077998

Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
4ce16c105b7f256339eb76d74442e2997fd2983f5ec22772582ebcb21d41c556

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077998, “Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077998.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077998" title: "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077998" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077998 Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077998 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077998 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077998 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000077999

Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
0a5a8112291a0967f16661e6763e09ffa2f18b0935ccc3b3b566e3f80f927636

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000077999, “Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000077999.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000077999" title: "Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000077999" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000077999 Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000077999 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000077999 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000077999 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000077999", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1329 }, "figures": [], "files": [ { "bytes": 20091, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5ef3e89486e18364bf5de385de4a26630a27ed324860ddf5e413c4b80c200557" }, { "bytes": 9412, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ee7a4d1365a655428393dde87660c56fa72eb854e878844e19b8fe8f5810ac90" }, { "bytes": 9072, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0a5a8112291a0967f16661e6763e09ffa2f18b0935ccc3b3b566e3f80f927636" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000077999/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000077999", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7447-b1c5-ed7d21565b78" } NcfcOYmgspuyNmatYpz0Y/oWHdHFqwBYBqRocmidPY0/zoa9PV+TB/gNDOmGWDd/JyDnkSNxpBcb/W5+90EjAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NcfcOYmgspuyNmatYpz0Y/oWHdHFqwBYBqRocmidPY0/zoa9PV+TB/gNDOmGWDd/JyDnkSNxpBcb/W5+90EjAg== {"files":[{"bytes":15106,"name":"index.html","sha256":"9d60f7ab957424a53f4033328796b34cdeb30f34e66645a49d550d03617ca177"},{"bytes":5379,"name":"publication.md","sha256":"c412b5c4eb3a4e2e6c03a71c4a2912fa8ad7f0459cbdb5df2b4429f746c1c9b9"},{"bytes":5127,"name":"publication.txt","sha256":"c82883f64c7e1f45afd61937210796b9a32d2f85765546a269781a4c7008b7a8"},{"bytes":2693,"name":"manifest.json","sha256":"516317634e6c57dd2f7f51ac5f6e6eeb4a8413fc3a92c6b0b4bbc831923f3779"},{"bytes":89,"name":"manifest.sig","sha256":"1d690ae8b29213226155caa8c2de344999aad67f6f99d3773ea3c6afe7c182e0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d693728af0e8ec028d2075220d0bd9bede965f9beb37882157d61174c6863c75"}],"publication_id":"OT-2026-000078000"} Single bellows cup vacuum gripper, pump fed, vented after set-down - OpenTechnical OT-2026-000078000
OpenTechnical

OT-2026-000078000

Single bellows cup vacuum gripper, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c82883f64c7e1f45afd61937210796b9a32d2f85765546a269781a4c7008b7a8

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078000, “Single bellows cup vacuum gripper, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078000.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078000" title: "Single bellows cup vacuum gripper, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078000" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078000 Single bellows cup vacuum gripper, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078000 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078000 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078000 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078000", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 695 }, "figures": [], "files": [ { "bytes": 15106, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9d60f7ab957424a53f4033328796b34cdeb30f34e66645a49d550d03617ca177" }, { "bytes": 5379, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c412b5c4eb3a4e2e6c03a71c4a2912fa8ad7f0459cbdb5df2b4429f746c1c9b9" }, { "bytes": 5127, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c82883f64c7e1f45afd61937210796b9a32d2f85765546a269781a4c7008b7a8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078000/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078000", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, pump fed, vented after set-down", "uuid": "01a0ae95-2ed1-7d40-9da3-ecd5fb831e35" } cTI/KQrf+iBGSeI55LK0+H102E/FI7eLmK2tXRveK3OLVjAeTEOycs0By99r3BFKDpthIyVQNgGvbhaDYXvODw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cTI/KQrf+iBGSeI55LK0+H102E/FI7eLmK2tXRveK3OLVjAeTEOycs0By99r3BFKDpthIyVQNgGvbhaDYXvODw== {"files":[{"bytes":19506,"name":"index.html","sha256":"3d4891f531d1381c82a6a1733f459dffb92bd0195c71f4a6ebc2ab7db39c39b1"},{"bytes":8902,"name":"publication.md","sha256":"80cb79b17dd85012d7c90c76419804860c5cc237208072d56c74f1f4d1612fee"},{"bytes":8587,"name":"publication.txt","sha256":"69877e51a78217f8be692a59e90f157f0d7c0ce233790b5ed823cbf4935b3db2"},{"bytes":2866,"name":"manifest.json","sha256":"3feb68e8d7d2d501da17df1731b138d2df10d3c76c229a3d39ed0a4e103cf391"},{"bytes":89,"name":"manifest.sig","sha256":"15081905b6be2efabb08ef41f5ec4f25e10e7e50a0abec2f02ab7a8e26f80a1c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a910874ae12b892117a6a7fd01646b3c50647f2c8102d24986053318a061f108"}],"publication_id":"OT-2026-000078001"} Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000078001
OpenTechnical

OT-2026-000078001

Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
69877e51a78217f8be692a59e90f157f0d7c0ce233790b5ed823cbf4935b3db2

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078001, “Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078001.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078001" title: "Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078001" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078001 Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078001 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078001 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078001 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078001", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1258 }, "figures": [], "files": [ { "bytes": 19506, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3d4891f531d1381c82a6a1733f459dffb92bd0195c71f4a6ebc2ab7db39c39b1" }, { "bytes": 8902, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "80cb79b17dd85012d7c90c76419804860c5cc237208072d56c74f1f4d1612fee" }, { "bytes": 8587, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "69877e51a78217f8be692a59e90f157f0d7c0ce233790b5ed823cbf4935b3db2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078001/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078001", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-71ac-acca-988858c467d6" } +5oYLd/W6bIvhleelm4J1O+HB4JKUk+m+bBaeDJDrihlsf+lYKnODuVCZYq2JvORoCM57jg44uzTeqLyt7sbBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +5oYLd/W6bIvhleelm4J1O+HB4JKUk+m+bBaeDJDrihlsf+lYKnODuVCZYq2JvORoCM57jg44uzTeqLyt7sbBg== {"files":[{"bytes":15908,"name":"index.html","sha256":"e147f23350fa78da56d2eef6ea6d85c1b9f25116bfa2ab003a57d710028733e0"},{"bytes":6086,"name":"publication.md","sha256":"c766909543d1cd32b0b5c6ebb7a85a8eeaf671cb4d81b5732afed40851fb3777"},{"bytes":5816,"name":"publication.txt","sha256":"7d3aea00618e4817199b325fba6b5873c883fd2368303f83dd387dcaee88fb9a"},{"bytes":2717,"name":"manifest.json","sha256":"0b017776750f717f23e5cb3492cb388c7ae5dfff7f31eac562fca40b0d5971b6"},{"bytes":89,"name":"manifest.sig","sha256":"86133f5e5f04c29e0096870a9ebca0e2eecf8a440a8ebb2517ba42a333a45c1a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b7c7aad3a06768f73043aedf6c0e28c102d3f84499f1d22b7cfb1fff3f01b0af"}],"publication_id":"OT-2026-000078002"} Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000078002
OpenTechnical

OT-2026-000078002

Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
7d3aea00618e4817199b325fba6b5873c883fd2368303f83dd387dcaee88fb9a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078002, “Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078002.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078002" title: "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078002" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" - "release control" --- # Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078002 Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078002 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078002 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078002 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078002", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 801 }, "figures": [], "files": [ { "bytes": 15908, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e147f23350fa78da56d2eef6ea6d85c1b9f25116bfa2ab003a57d710028733e0" }, { "bytes": 6086, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c766909543d1cd32b0b5c6ebb7a85a8eeaf671cb4d81b5732afed40851fb3777" }, { "bytes": 5816, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7d3aea00618e4817199b325fba6b5873c883fd2368303f83dd387dcaee88fb9a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078002/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "contact detector", "vent valve", "compressed air supply", "contact sensing", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078002", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-73cb-94ff-d5840913778a" } 3i/5fyGgn3fHmweM/0puPzi17RPNOi+SQ/DEhG1yqCaPU9mBmqjNb8mCOeoUnTiph0b2lVJ/K0zNJyYsfp8DBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 3i/5fyGgn3fHmweM/0puPzi17RPNOi+SQ/DEhG1yqCaPU9mBmqjNb8mCOeoUnTiph0b2lVJ/K0zNJyYsfp8DBg== {"files":[{"bytes":20344,"name":"index.html","sha256":"ce55b0aba81f16bbc8fb0c6f23b5bbd362244e9cec1bf50e7cd5246484a167f4"},{"bytes":9622,"name":"publication.md","sha256":"c257f550ade0737e02d2858fd39f26a838d3536724cbff5fcaf0d2547bd21a54"},{"bytes":9282,"name":"publication.txt","sha256":"05a5daae7a9d137aee543879c07ab698f17c573a5e22549fd5b22c6ba39edc81"},{"bytes":2897,"name":"manifest.json","sha256":"ee95522a9e3f1514d66fdafa389a7356fc4a26a324c096a8add5bfe606c50f0b"},{"bytes":89,"name":"manifest.sig","sha256":"f5d5f95240e1c649a5161438905022815e86cfadbb38ef2951b014de5db4ecc0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6ad7c7daf161a1cc09367ae1f8eca932a2c7b3ac36e707b93243de639a0249eb"}],"publication_id":"OT-2026-000078003"} Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000078003
OpenTechnical

OT-2026-000078003

Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
05a5daae7a9d137aee543879c07ab698f17c573a5e22549fd5b22c6ba39edc81

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0027]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0034]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078003, “Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078003.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078003" title: "Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078003" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078003 Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078003 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0027] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0034] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078003 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078003 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000078004

Single bellows cup vacuum gripper, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
1170d32e9969a680bd7f504ceefb4c187a89dd5301ca66aab4c6e9f34a2a70a8

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078004, “Single bellows cup vacuum gripper, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078004.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078004" title: "Single bellows cup vacuum gripper, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078004" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078004 Single bellows cup vacuum gripper, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078004 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078004 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078004 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000078005

Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
52d490be119ac564354caf68ed45064650f54b35372bc6a4dadd79396b80f071

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0028]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0029]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0030]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0031]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078005, “Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078005.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078005" title: "Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078005" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078005 Three cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078005 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0028] - The workpiece is held until the blow-off valve has opened the circuit. [0029] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0030] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0031] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078005 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078005 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000078006

Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
7b1df4fd11281a81f0fd6317f6f4a114638023a29468345aa0b93debc8b40b4b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078006, “Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078006.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078006" title: "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078006" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" - "release control" --- # Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078006 Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078006 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078006 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078006 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078006", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 801 }, "figures": [], "files": [ { "bytes": 15909, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "70d30eb81deb581090a177413f3edd18fd0a89230c96b04f6204e1cb20ee0de7" }, { "bytes": 6087, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d345176da12ca254a03c159c21b6304f486337fd503808beecd4c7910a8c80e7" }, { "bytes": 5817, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7b1df4fd11281a81f0fd6317f6f4a114638023a29468345aa0b93debc8b40b4b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078006/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "contact detector", "vent valve", "compressed air supply", "contact sensing", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078006", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-71f4-977d-09a57b264619" } 07Eh4gxYS51TU7QrktTNrKYhrjPZSSVVxESf43l7VJxePhsSw6x4m/jf4XDz7ll6cmzAirFf8CCR0l2AnfGyBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 07Eh4gxYS51TU7QrktTNrKYhrjPZSSVVxESf43l7VJxePhsSw6x4m/jf4XDz7ll6cmzAirFf8CCR0l2AnfGyBw== {"files":[{"bytes":19500,"name":"index.html","sha256":"a59f4cc7cc5040ee49247edc7b167dbd0213fb3653d7d1e5e64680042128e43a"},{"bytes":8945,"name":"publication.md","sha256":"96938d77a6e2b287f44d7ce753d77734614980b9aed5a1f1d8f0cfc4585bcb49"},{"bytes":8609,"name":"publication.txt","sha256":"a3d73183883c7b060a768e7817b84e2e6c473aa231c7d0f5489b0739c820a9b7"},{"bytes":2919,"name":"manifest.json","sha256":"691c872f794c777c3eeb1b8d8946c854c65ba77bb6a3ac03640c04742ef32b58"},{"bytes":89,"name":"manifest.sig","sha256":"95acdb013a613d1f6eb577440eb062631ea519791b7d83009e857a0ce1ca8a62"},{"bytes":227,"name":"manifest.sig.txt","sha256":"59d2abccfeb5449a8431ee5afc0489fa1367c13962acf6ce7d27a87b6bcfb0c8"}],"publication_id":"OT-2026-000078007"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000078007
OpenTechnical

OT-2026-000078007

Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a3d73183883c7b060a768e7817b84e2e6c473aa231c7d0f5489b0739c820a9b7

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078007, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078007.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078007" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078007" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078007 Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078007 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078007 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078007 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078007", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1253 }, "figures": [], "files": [ { "bytes": 19500, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a59f4cc7cc5040ee49247edc7b167dbd0213fb3653d7d1e5e64680042128e43a" }, { "bytes": 8945, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "96938d77a6e2b287f44d7ce753d77734614980b9aed5a1f1d8f0cfc4585bcb49" }, { "bytes": 8609, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a3d73183883c7b060a768e7817b84e2e6c473aa231c7d0f5489b0739c820a9b7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078007/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078007", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-79b8-93d2-94179f460a16" } AFfw1snCD8nkF8dFjOh+0q2e33V7hBluaJmCqRzLrydi+io1KDcMv5nM3X65s4x3hudhTBhpksuNt0FcTAUBDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: AFfw1snCD8nkF8dFjOh+0q2e33V7hBluaJmCqRzLrydi+io1KDcMv5nM3X65s4x3hudhTBhpksuNt0FcTAUBDA== {"files":[{"bytes":15656,"name":"index.html","sha256":"0322108435f91f19ddce367ad9ec47d1e259278489053c0ab1e323679584f18a"},{"bytes":5869,"name":"publication.md","sha256":"5e4a941c4d901558bdf2247a77a97c452ad7fd84173983d1441d8c490cc85632"},{"bytes":5607,"name":"publication.txt","sha256":"b629df40ddb54dd3077825b8b0364b46c7f861b3a4c22c2b379df0f0bf08a2e9"},{"bytes":2709,"name":"manifest.json","sha256":"fc287ab15d9827960382109a6cde38c77ab298f70df48ba1d82b5000b0d7a84c"},{"bytes":89,"name":"manifest.sig","sha256":"11a1b9146d594652eb2bdc190778c4e35c5b70deba4602b5504d36b21ec38b56"},{"bytes":227,"name":"manifest.sig.txt","sha256":"640dcd1e082c7ea3de1ae9bf059dcbed23f414c9fabea1e2f334f40ad045a8fd"}],"publication_id":"OT-2026-000078008"} Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000078008
OpenTechnical

OT-2026-000078008

Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
b629df40ddb54dd3077825b8b0364b46c7f861b3a4c22c2b379df0f0bf08a2e9

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078008, “Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078008.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078008" title: "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078008" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078008 Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078008 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078008 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078008 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078008", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 766 }, "figures": [], "files": [ { "bytes": 15656, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0322108435f91f19ddce367ad9ec47d1e259278489053c0ab1e323679584f18a" }, { "bytes": 5869, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5e4a941c4d901558bdf2247a77a97c452ad7fd84173983d1441d8c490cc85632" }, { "bytes": 5607, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b629df40ddb54dd3077825b8b0364b46c7f861b3a4c22c2b379df0f0bf08a2e9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078008/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078008", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-78dc-9d65-c9119eccfff3" } HJYMp1ElcEhyluXnl4eEmY9+ehNmK8yy6jAK0vzB4zxd0KzREKBmGlE/j+VzwY2bgA6YM0R1MSPHSnjSqKWkAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HJYMp1ElcEhyluXnl4eEmY9+ehNmK8yy6jAK0vzB4zxd0KzREKBmGlE/j+VzwY2bgA6YM0R1MSPHSnjSqKWkAA== {"files":[{"bytes":20332,"name":"index.html","sha256":"17829003126c3b53c391c0b0ebd840ac1a61507e5c3e5f1000975e3c27ba9092"},{"bytes":9659,"name":"publication.md","sha256":"0745dcc1b622dd5e551e73e56091e23d5fa7661b71a9f90f92f0ee6909068381"},{"bytes":9298,"name":"publication.txt","sha256":"13aaf743fd2d0b5ccbcfa3312cb75eb00face385cb1364b714ec02dc0fd654a5"},{"bytes":2950,"name":"manifest.json","sha256":"d788733a30cae1b1b0adebae69d144340d4648abc7d5d95066d5846db609d6f0"},{"bytes":89,"name":"manifest.sig","sha256":"e3acb1dfedbe878ed73bd151ea35fa9d08a24238db45eb8b095abcc7f2f0792d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fb0eb85dbfb43632a858c8237740750e17112e5938bbd4a7076981bbcd503157"}],"publication_id":"OT-2026-000078009"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000078009
OpenTechnical

OT-2026-000078009

Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
13aaf743fd2d0b5ccbcfa3312cb75eb00face385cb1364b714ec02dc0fd654a5

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078009, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078009.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078009" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078009" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078009 Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078009 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078009 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078009 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000078010

Single bellows cup vacuum gripper, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
155058727738848910c71dc482768aef0307dcad0c9108bb1d7616a9f3296ed2

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078010, “Single bellows cup vacuum gripper, pump fed, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078010.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078010" title: "Single bellows cup vacuum gripper, pump fed, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078010" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078010 Single bellows cup vacuum gripper, pump fed, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078010 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078010 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078010 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000078011

Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
7ba9c9d3cccd34e5220bb8c009badac24acbcb2801d6c020270a5e4f203f91d6

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078011, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078011.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078011" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078011" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078011 Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078011 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078011 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078011 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000078012

Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
3b8d380c81b20cd803f783cb9ab45a44d7ad0c4572a3c5f154d8f68e559bac4f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078012, “Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078012.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078012" title: "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078012" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" - "release control" --- # Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078012 Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078012 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078012 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078012 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078012", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 801 }, "figures": [], "files": [ { "bytes": 15913, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cb8758f1342748316002ad38b8159684f7d9057f0b9560d54bc5d4ad262ecd11" }, { "bytes": 6091, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "28c1c0f7edf15bb74735389128c2ae5f48a8720a7dc8e9e35b31cc8d3f3f6dab" }, { "bytes": 5821, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3b8d380c81b20cd803f783cb9ab45a44d7ad0c4572a3c5f154d8f68e559bac4f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078012/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "contact detector", "vent valve", "compressed air supply", "contact sensing", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078012", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-7b1d-86f7-b40fb39f0d7a" } jlWxAvWfhBs8Wmcd1Jl/R9EQ7PhUrU4t/9kBlzqlIc2bxZUMGIlo3qSMC9dzRjfwwr859YjFQXQiJ20CVdfWAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jlWxAvWfhBs8Wmcd1Jl/R9EQ7PhUrU4t/9kBlzqlIc2bxZUMGIlo3qSMC9dzRjfwwr859YjFQXQiJ20CVdfWAA== {"files":[{"bytes":19501,"name":"index.html","sha256":"22101b4e7411639202468c5f01387a9b0397e028f32df6b733d77cd625316b89"},{"bytes":8946,"name":"publication.md","sha256":"317c8a8738d9eecc4c65b48903cce5680c4f56d28b64dca737538cf6e19e872f"},{"bytes":8610,"name":"publication.txt","sha256":"9a2e7f78aa6b3cea3da1c6f62bf1d39109f78d180bf0a46499e1adb5faf483a5"},{"bytes":2919,"name":"manifest.json","sha256":"d568a18f754d24b885240fed05e379ec8ebc62666108b505fe26569a5c2db747"},{"bytes":89,"name":"manifest.sig","sha256":"904944823f814ae1060f3f9ce8be5140e7b21a0d5a26dc1f133226635f3bdc5a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c79a4aa69276f5b726309376a6c14b2e901e9c853d0ec87be4e674b877fad788"}],"publication_id":"OT-2026-000078013"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000078013
OpenTechnical

OT-2026-000078013

Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
9a2e7f78aa6b3cea3da1c6f62bf1d39109f78d180bf0a46499e1adb5faf483a5

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078013, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078013.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078013" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078013" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078013 Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078013 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078013 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078013 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078013", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1253 }, "figures": [], "files": [ { "bytes": 19501, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "22101b4e7411639202468c5f01387a9b0397e028f32df6b733d77cd625316b89" }, { "bytes": 8946, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "317c8a8738d9eecc4c65b48903cce5680c4f56d28b64dca737538cf6e19e872f" }, { "bytes": 8610, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9a2e7f78aa6b3cea3da1c6f62bf1d39109f78d180bf0a46499e1adb5faf483a5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078013/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078013", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2ed1-7b0e-b25d-18ea132ebe46" } b+InrhXwW8vuPGPC3cyd5tYRihBZcTbDCqU7GvGN/4PX3E3orh17l6uLrZ0oxnFFTkoih/knsM+JmtT3TjZFBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: b+InrhXwW8vuPGPC3cyd5tYRihBZcTbDCqU7GvGN/4PX3E3orh17l6uLrZ0oxnFFTkoih/knsM+JmtT3TjZFBQ== {"files":[{"bytes":15660,"name":"index.html","sha256":"a7acb006068a781dc675a64dab525d8a63aa1dea6b3fd15ddc404cdcb8bb0e50"},{"bytes":5873,"name":"publication.md","sha256":"fcc68f8519458986e97ab18da91036d2b6e1f5dcf64e7a7a222cbf408e6a010d"},{"bytes":5611,"name":"publication.txt","sha256":"3e4e8b94948d00fd04b1d557b69e65fcd91f235b55c5667da7f19f41c02f2e10"},{"bytes":2709,"name":"manifest.json","sha256":"a6ede2723c921cfa74210b8c7763867f34fd03f0981ef1ebe6da27cbeafe74d2"},{"bytes":89,"name":"manifest.sig","sha256":"3775e72f4c82779566d00271b5a9e518dfc1ed8382a312ba46e33e6f0d09c624"},{"bytes":227,"name":"manifest.sig.txt","sha256":"08d7498b3cca02ea44563ff62a1c47c8a4749fd9c7f138048a7401e1529c8f37"}],"publication_id":"OT-2026-000078014"} Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000078014
OpenTechnical

OT-2026-000078014

Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
3e4e8b94948d00fd04b1d557b69e65fcd91f235b55c5667da7f19f41c02f2e10

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078014, “Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078014.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078014" title: "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078014" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078014 Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078014 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078014 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078014 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078014", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 766 }, "figures": [], "files": [ { "bytes": 15660, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a7acb006068a781dc675a64dab525d8a63aa1dea6b3fd15ddc404cdcb8bb0e50" }, { "bytes": 5873, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fcc68f8519458986e97ab18da91036d2b6e1f5dcf64e7a7a222cbf408e6a010d" }, { "bytes": 5611, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3e4e8b94948d00fd04b1d557b69e65fcd91f235b55c5667da7f19f41c02f2e10" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078014/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078014", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae95-2ed1-77bb-9313-52c4410b13b8" } 8u8+vjqzC8ozui6sPOzdd8Qo7poRCP9+lW0rIgfPCevRMwFrCQIh2Vdh4/s0znBeyXXjeWwc+7xYyuJ73KREBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8u8+vjqzC8ozui6sPOzdd8Qo7poRCP9+lW0rIgfPCevRMwFrCQIh2Vdh4/s0znBeyXXjeWwc+7xYyuJ73KREBQ== {"files":[{"bytes":20333,"name":"index.html","sha256":"a8e03ca888d544a10dd9a3c0fcbba19a64aba6b640606941671b8db95b3730a3"},{"bytes":9660,"name":"publication.md","sha256":"adf6173403fb270a4a774bc00c66b0eff537f68141c771175587aab217647c2a"},{"bytes":9299,"name":"publication.txt","sha256":"d64b4c80c4abff636b65c110c9bf5d57eeee406493ebc0c7b3f3ad60deeae340"},{"bytes":2950,"name":"manifest.json","sha256":"3f89dae5c08d3f29cfe23c5297a9463467ff6de0b3117684f59adeb30f895750"},{"bytes":89,"name":"manifest.sig","sha256":"5a533ddecbba8b2c6bcd17dc4ffd135f66c318ea7997fb83abfcf3803b13806e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"edf49c3672b3d1ca72f41e4d5257868967c2acb14b96ba94aab83b87ddd153ce"}],"publication_id":"OT-2026-000078015"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000078015
OpenTechnical

OT-2026-000078015

Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d64b4c80c4abff636b65c110c9bf5d57eeee406493ebc0c7b3f3ad60deeae340

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078015, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078015.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078015" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078015" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078015 Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078015 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078015 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078015 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078015", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1359 }, "figures": [], "files": [ { "bytes": 20333, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a8e03ca888d544a10dd9a3c0fcbba19a64aba6b640606941671b8db95b3730a3" }, { "bytes": 9660, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "adf6173403fb270a4a774bc00c66b0eff537f68141c771175587aab217647c2a" }, { "bytes": 9299, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d64b4c80c4abff636b65c110c9bf5d57eeee406493ebc0c7b3f3ad60deeae340" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078015/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078015", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2f44-741f-819b-4aa70f53f7bc" } UdPUzW1W0khk3qEESTxJDI0+wlNJwT539pv/V5K5kboM/BONqdDfolirRf6t13NMp4rpwMseNr3q7fvHJG+FAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UdPUzW1W0khk3qEESTxJDI0+wlNJwT539pv/V5K5kboM/BONqdDfolirRf6t13NMp4rpwMseNr3q7fvHJG+FAg== {"files":[{"bytes":16469,"name":"index.html","sha256":"867f22ebb99cad21470f44701b26b5626ead215c262502f98e6784223d7349bb"},{"bytes":6427,"name":"publication.md","sha256":"9a21652afa18dca599f825992e16ac579ea9b4975bfdcdd50c47026566351189"},{"bytes":6144,"name":"publication.txt","sha256":"ad6be1bdaf0a1537e7c095f5133ce37abe18d933c9b49d70a22e71708fbb76f7"},{"bytes":2751,"name":"manifest.json","sha256":"6df36ef3073d1a5a6a02540a86b56ac4b1f5f99b95f923a166240afdbc764004"},{"bytes":89,"name":"manifest.sig","sha256":"7757091560697793ffcd2b2ef69735e7564c7265323964ba4f43e987882047a0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"29f4e966fab85037803f99c47864b8bed810cfd83c74bf0f8ee7b342ac0745e2"}],"publication_id":"OT-2026-000078016"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000078016
OpenTechnical

OT-2026-000078016

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
ad6be1bdaf0a1537e7c095f5133ce37abe18d933c9b49d70a22e71708fbb76f7

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078016, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078016.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078016" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078016" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078016 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078016 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078016 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078016 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000078017

Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ff7222544fff3badefa809e40b13bf03c263652221930378dcf136d125a40aca

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078017, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078017.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078017" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078017" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078017 Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078017 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078017 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078017 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000078018

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
e66378871c1fd47b3e973fd9cd730cd8d77044844c096202c6bb13b15ab184bd

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0020]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078018, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078018.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078018" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078018" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078018 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078018 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0020] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078018 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078018 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078018", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 964 }, "figures": [], "files": [ { "bytes": 17274, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c5e5fe7259b7e9474b2ad5834fecae59243e247c40c59d53fd636a1493a3c468" }, { "bytes": 7118, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6b167800c9b5549003bb6cfe0161525aec2e6763297930a00cf5cfb53c7e720f" }, { "bytes": 6829, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e66378871c1fd47b3e973fd9cd730cd8d77044844c096202c6bb13b15ab184bd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078018/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078018", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2f44-7b9a-80a4-d9d81bd7b5f8" } 7YUZYz91CTpqMOgcj+2sQED7krbvpufbC2nEqxiKHKe9rHCDgvhHmR2me4bhOgFBrtOhcpahEUcVMbbr1L0sBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7YUZYz91CTpqMOgcj+2sQED7krbvpufbC2nEqxiKHKe9rHCDgvhHmR2me4bhOgFBrtOhcpahEUcVMbbr1L0sBA== {"files":[{"bytes":19505,"name":"index.html","sha256":"5f6d354167fe0debf89cd7a1a211fd585cb5d3f052711283fe7957badbef5f1d"},{"bytes":8950,"name":"publication.md","sha256":"4c82f39583bfc97ef5a90e6d8b06c60738a6bf2746a6828d06c67174ba4146f1"},{"bytes":8614,"name":"publication.txt","sha256":"e384bdd086e83be11899624db432007c581b1143546a3747796ec87f98b2dda6"},{"bytes":2919,"name":"manifest.json","sha256":"26f91caf9b880e8478a216623af2770e0e1beee53f52034c7555ed4e7046f540"},{"bytes":89,"name":"manifest.sig","sha256":"5e74a55597ffb67426288f4521027118a462b14b58f1d46a751e3897591c5f0f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cca454c05d0de4ed53967f5b987d2241bd9dccd00aff89059de5508722d616fa"}],"publication_id":"OT-2026-000078019"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000078019
OpenTechnical

OT-2026-000078019

Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
e384bdd086e83be11899624db432007c581b1143546a3747796ec87f98b2dda6

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078019, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078019.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078019" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078019" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078019 Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078019 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078019 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078019 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000078020

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f681ba04200563ec1d7aeea985b5d25c192d275b994ac86d9f7777c6aee01d57

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078020, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078020.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078020" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078020" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078020 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078020 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078020 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078020 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078020", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 930 }, "figures": [], "files": [ { "bytes": 17025, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1be1f0edc53ab439b4e38e8e9802739c057233e7961403b157d1f2e6b33a9816" }, { "bytes": 6912, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "71658be1a1bcad23cab98eb1a03f1855f0ef62e6701fca5a263586c0d5508e34" }, { "bytes": 6623, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f681ba04200563ec1d7aeea985b5d25c192d275b994ac86d9f7777c6aee01d57" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078020/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078020", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2f44-7c41-8beb-7c9ac632b8e7" } VHYoL7cZy2dm9rGBqiYxGi7O3Z4N2qMBg/qIjwb3o0LTFKgXoWSmC2vrQk8GfteeCq8PE+Z46LXRWdHgEnQmDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: VHYoL7cZy2dm9rGBqiYxGi7O3Z4N2qMBg/qIjwb3o0LTFKgXoWSmC2vrQk8GfteeCq8PE+Z46LXRWdHgEnQmDA== {"files":[{"bytes":20337,"name":"index.html","sha256":"56c2d4ba5e51ff785a8e5b630c01e5f545720db3f724617c1115580c955cf5ec"},{"bytes":9664,"name":"publication.md","sha256":"4e337ddfb8b85fe6c667e5365fa32ab5662612eabbe2390ade19aa5f035877c7"},{"bytes":9303,"name":"publication.txt","sha256":"300bb61c98f926268105084d998e0367c09f905a712b684d019ee90bfe54083a"},{"bytes":2950,"name":"manifest.json","sha256":"68f40b5c8ef9fcc166de937ef058b421b1ee7fa41cb04f1b3bf96ef20839c67d"},{"bytes":89,"name":"manifest.sig","sha256":"4f445a6f019194067b48693cbc83678233e39a46705f91c66d4ea7dec9983aaa"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d54900dbdef81902115e711cfb6d9f1ce11a4d86fe188fd10289e3ed5cc587d5"}],"publication_id":"OT-2026-000078021"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000078021
OpenTechnical

OT-2026-000078021

Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
300bb61c98f926268105084d998e0367c09f905a712b684d019ee90bfe54083a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078021, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078021.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078021" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078021" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078021 Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078021 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078021 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078021 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000078022

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
44df377da6558536c7eb1f4ec0807a09585337d0510054720256ce16bc3bc0d3

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078022, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078022.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078022" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078022" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078022 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078022 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078022 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078022 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078022", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 859 }, "figures": [], "files": [ { "bytes": 16470, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e69ba0e96e77cfe8d53648d2cc06e003ba780cde6f7fc6f1706a2d0697d1b8e7" }, { "bytes": 6428, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "eeff70b715fb0d90e18eac82c688ae85a3af1bf948300a8578eaf7fa3270b2fd" }, { "bytes": 6145, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "44df377da6558536c7eb1f4ec0807a09585337d0510054720256ce16bc3bc0d3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078022/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078022", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2f44-7b2f-a599-743a8b55940f" } sS0qPWhB0lTaLkxs7tv9Hol+JnMJ7bWV1rynMv5zqoKk0v/hyObR7PAFsRFnBgqn3JYjNbYIEoaiJk9aUBogAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: sS0qPWhB0lTaLkxs7tv9Hol+JnMJ7bWV1rynMv5zqoKk0v/hyObR7PAFsRFnBgqn3JYjNbYIEoaiJk9aUBogAQ== {"files":[{"bytes":20084,"name":"index.html","sha256":"8841c1cb1a27d33c98e5013be105f614b67db3bae2bfdbf9b39ab4031e798cb6"},{"bytes":9454,"name":"publication.md","sha256":"56aad2e99b57b0e2f99e036b34fdf86711d0063fdbe0eaa735a69c5ddf92d7be"},{"bytes":9093,"name":"publication.txt","sha256":"fb7e5f178e60ac4bd4bb60a6b40a4ab001d29e45f0046a129df24580d470cf37"},{"bytes":2950,"name":"manifest.json","sha256":"316555ff4956b161451b1b70755a75e5e5c964c0ae14fdf3a20118556ca84562"},{"bytes":89,"name":"manifest.sig","sha256":"706770f573d8bc7e793c4d296e2522818d5814ed5d8f0b3abb4d74789f074d56"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f7657b71c629fa66df8b29efed74fe075621dfb95d9b8282c4361eb3dacc2a3f"}],"publication_id":"OT-2026-000078023"} Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000078023
OpenTechnical

OT-2026-000078023

Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
fb7e5f178e60ac4bd4bb60a6b40a4ab001d29e45f0046a129df24580d470cf37

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078023, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078023.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078023" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078023" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078023 Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078023 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078023 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078023 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078023", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1324 }, "figures": [], "files": [ { "bytes": 20084, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8841c1cb1a27d33c98e5013be105f614b67db3bae2bfdbf9b39ab4031e798cb6" }, { "bytes": 9454, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "56aad2e99b57b0e2f99e036b34fdf86711d0063fdbe0eaa735a69c5ddf92d7be" }, { "bytes": 9093, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fb7e5f178e60ac4bd4bb60a6b40a4ab001d29e45f0046a129df24580d470cf37" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078023/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078023", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2f44-7ecd-9b2d-9f4687e28b63" } WTDjHzKyqMH/cvBB1gpIpVyJJu8Uy+8zHTWpf5NOghDvLZ+V7xum5bue7Q1VrTMuKNdA4SQqzaOw+M2jrD/FBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: WTDjHzKyqMH/cvBB1gpIpVyJJu8Uy+8zHTWpf5NOghDvLZ+V7xum5bue7Q1VrTMuKNdA4SQqzaOw+M2jrD/FBQ== {"files":[{"bytes":17275,"name":"index.html","sha256":"63827e946102073d879c2f8ad4ee933c2e1e52c1a4f0bad12ab3dc7879862411"},{"bytes":7119,"name":"publication.md","sha256":"79a05b9269035ca3846e7f56ff83eb1bf78a204371482bc84171f6de11c19f8b"},{"bytes":6830,"name":"publication.txt","sha256":"965718c1ade5c94d26199a44a59376991a84cba37f9f0d47d9517624effc734d"},{"bytes":2763,"name":"manifest.json","sha256":"40cdfe51e280928dccff5bdc4bcb7bfc0bf9c34e185d511224a054bb8f5f6ff8"},{"bytes":89,"name":"manifest.sig","sha256":"e8388b48bba8f253b444c9672ccb3cb6cd8f1a8415adaacf59ce1008da4bc6bd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ecc726c9f9a87dd2ca9464dafbb69cd0b70d5ce30f08840e110e143cc603e75a"}],"publication_id":"OT-2026-000078024"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000078024
OpenTechnical

OT-2026-000078024

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
965718c1ade5c94d26199a44a59376991a84cba37f9f0d47d9517624effc734d

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0020]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078024, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078024.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078024" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078024" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078024 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078024 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0020] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078024 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078024 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000078025

Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
cd07acb1a4479db09915edae5fbc121aea89ad265c09603a58c843c85619696b

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078025, “Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078025.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078025" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078025" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078025 Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078025 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078025 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078025 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078025", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1293 }, "figures": [], "files": [ { "bytes": 19678, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f2dfb4f8f3e12605efd9a03364c8203634ee4df1ee05ffdb66420585315f885c" }, { "bytes": 9095, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ec8cc7888a01790cbb56947a77027bf9bcf92a5750a4a5c67a3c682c570ea658" }, { "bytes": 8771, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cd07acb1a4479db09915edae5fbc121aea89ad265c09603a58c843c85619696b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078025/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078025", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2f44-74e5-9791-34b0c0be84ec" } mKD8Iqsy4cHr3MV0wOE7H7Xy73JFdCpuSc5ZTMT/yfCm+sVu5C2jojUncpCwp2kg0aBIG3ibZHbQJ8b1Cq7lAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mKD8Iqsy4cHr3MV0wOE7H7Xy73JFdCpuSc5ZTMT/yfCm+sVu5C2jojUncpCwp2kg0aBIG3ibZHbQJ8b1Cq7lAQ== {"files":[{"bytes":17026,"name":"index.html","sha256":"575f1e4cbe2f92ba93fc0edf5e420bd1684fa815b5b6def5007e01379c2e66ca"},{"bytes":6913,"name":"publication.md","sha256":"ed1f90a6063ef6fd7c2b1c9c6d6780d2518c80b580f45674176548139b1d6f50"},{"bytes":6624,"name":"publication.txt","sha256":"bb9c90a708c85da41323c97945c4f4ef79406392cb9d4951e43f4d4864e60cd9"},{"bytes":2763,"name":"manifest.json","sha256":"bbc434a2186508a438b0eb3a6e396d88f00ae80b6cd4e1d1ee65fc8cba03ce51"},{"bytes":89,"name":"manifest.sig","sha256":"c903d2df41a2dbc941086178bb75e6e5aa6468dc23a9f4b882732ce955ffffb8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"edb8e33a4194d4d717fe0d4f1ba3c24751ee0477b1e57988e5ef256625cecfc7"}],"publication_id":"OT-2026-000078026"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000078026
OpenTechnical

OT-2026-000078026

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
bb9c90a708c85da41323c97945c4f4ef79406392cb9d4951e43f4d4864e60cd9

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078026, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078026.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078026" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078026" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078026 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078026 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078026 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078026 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078026", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 930 }, "figures": [], "files": [ { "bytes": 17026, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "575f1e4cbe2f92ba93fc0edf5e420bd1684fa815b5b6def5007e01379c2e66ca" }, { "bytes": 6913, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ed1f90a6063ef6fd7c2b1c9c6d6780d2518c80b580f45674176548139b1d6f50" }, { "bytes": 6624, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bb9c90a708c85da41323c97945c4f4ef79406392cb9d4951e43f4d4864e60cd9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078026/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078026", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2f44-7c59-a0ee-0f6614602b63" } dGD142LitgzXB3ps2VQYx4FAlbFWv2ba/iDNqSBaznw/6UDdSyWc3/N13psrJ7BVJ1aeN96BNfxGAvPP2gGpAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: dGD142LitgzXB3ps2VQYx4FAlbFWv2ba/iDNqSBaznw/6UDdSyWc3/N13psrJ7BVJ1aeN96BNfxGAvPP2gGpAw== {"files":[{"bytes":20510,"name":"index.html","sha256":"f1dd461269c46a19ff9cd4e3e71cc5c2da5ae247c204586d3e24ce34701fd82d"},{"bytes":9809,"name":"publication.md","sha256":"efcf72d432b02ff486c803207c9b0e46665913f2e29210d4398522908deb519a"},{"bytes":9460,"name":"publication.txt","sha256":"6b7cc4b8e5718c1db357a68693d938e5484036861897673e777ce0e03d489644"},{"bytes":2925,"name":"manifest.json","sha256":"f74e4c376144aa2d5ef2f9a01f95bbbc187475a76907d94769f0a4272153abdb"},{"bytes":89,"name":"manifest.sig","sha256":"fd25690ea993584527e53d14ab736df9d4ec41fe95790d279a8d9399c5924673"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ad990f28363d7e6d5d9c21929f3c1b037d2b50c3d57e07d1ca93e9acd5e7ddd9"}],"publication_id":"OT-2026-000078027"} Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000078027
OpenTechnical

OT-2026-000078027

Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6b7cc4b8e5718c1db357a68693d938e5484036861897673e777ce0e03d489644

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078027, “Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078027.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078027" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078027" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078027 Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078027 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078027 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078027 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000078028

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
04fa483c086076dcc0cf41c569d09b44d29d3dde216b1eec17f7d167934a0f6e

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078028, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078028.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078028" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078028" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078028 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078028 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078028 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078028 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078028", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 859 }, "figures": [], "files": [ { "bytes": 16474, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c5ec7385efa44c2fe6f745ae9e0d6d8a0f402c32536e1ec76f5035b261baedaf" }, { "bytes": 6432, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e86f94b665b0a6470889b3377e19e90539dc2ca570b13234dcc2ca466fa7994b" }, { "bytes": 6149, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "04fa483c086076dcc0cf41c569d09b44d29d3dde216b1eec17f7d167934a0f6e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078028/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078028", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae95-2f44-7d9f-aa0f-63bbf66e637a" } YBKK06Zgq85aFc1YjyJu8je8my344Au/9ZMKrXwgSriw73hWNdMzNO6du3EZNqwbzatHI9ZV2glJiJK1vrOdBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: YBKK06Zgq85aFc1YjyJu8je8my344Au/9ZMKrXwgSriw73hWNdMzNO6du3EZNqwbzatHI9ZV2glJiJK1vrOdBw== {"files":[{"bytes":20257,"name":"index.html","sha256":"73bf3474705e7bfd39cf9de5062f6fbd67ae2b63244f7a960b173269edaaf006"},{"bytes":9599,"name":"publication.md","sha256":"30c64b8f3cd8f8b5d44884632c7203937c776c883d24cf3e482530d1d576c1b4"},{"bytes":9250,"name":"publication.txt","sha256":"62fd4cab52576d14b6520fb37430fa288c485e1a3cc4f8b6dda2ba48498618ee"},{"bytes":2925,"name":"manifest.json","sha256":"89eb449ebf58323d09d8831ae188ead116b17d77655ae374b9036601accb82df"},{"bytes":89,"name":"manifest.sig","sha256":"c2f8c55d67f89a5007b75364b3ac38be4ef89665117d221a9707d971673463bc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1f8d7a7205aa58b0269bbba91bab0cce99001d7da60096b468c795c95590cb54"}],"publication_id":"OT-2026-000078029"} Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000078029
OpenTechnical

OT-2026-000078029

Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
62fd4cab52576d14b6520fb37430fa288c485e1a3cc4f8b6dda2ba48498618ee

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078029, “Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078029.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078029" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078029" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078029 Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078029 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078029 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078029 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078029", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1364 }, "figures": [], "files": [ { "bytes": 20257, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "73bf3474705e7bfd39cf9de5062f6fbd67ae2b63244f7a960b173269edaaf006" }, { "bytes": 9599, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "30c64b8f3cd8f8b5d44884632c7203937c776c883d24cf3e482530d1d576c1b4" }, { "bytes": 9250, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "62fd4cab52576d14b6520fb37430fa288c485e1a3cc4f8b6dda2ba48498618ee" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078029/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078029", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2f44-7957-91ae-f162920ca82c" } ez4hVIVSWH8tmytIQiVR8rn4L9ZH8UkMA5aaZOHvbImk0zGFi+0eL2v5SbKR1ISadICr+a4oWpq/PCS6p+4wCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ez4hVIVSWH8tmytIQiVR8rn4L9ZH8UkMA5aaZOHvbImk0zGFi+0eL2v5SbKR1ISadICr+a4oWpq/PCS6p+4wCQ== {"files":[{"bytes":17279,"name":"index.html","sha256":"9b5e870e114b7d9d2b123bfdeffbc1960b71f8c0575848e5fc28f83869de3fb8"},{"bytes":7123,"name":"publication.md","sha256":"61cc9bad26a09b2f006045b1359e4ec8df77fa14321bc2ce16b7006210ac28d5"},{"bytes":6834,"name":"publication.txt","sha256":"8eaf0e4d5864755dc16de68b56c96b1568ca925eed962a496a8936824aef70c9"},{"bytes":2763,"name":"manifest.json","sha256":"df181a44ae4572298c385ab09e22f6c85bfaaa9f9eb21f7499c4e9b349008bdb"},{"bytes":89,"name":"manifest.sig","sha256":"75796626c1fc3033eb7d7dfe78bbb3c9cc35474b22ab646f80041f69afb146ff"},{"bytes":227,"name":"manifest.sig.txt","sha256":"82d124344769d842a111e455e3221b66b4d028c29895309d12ecbc7b4c3e0986"}],"publication_id":"OT-2026-000078030"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000078030
OpenTechnical

OT-2026-000078030

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
8eaf0e4d5864755dc16de68b56c96b1568ca925eed962a496a8936824aef70c9

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0020]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078030, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078030.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078030" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078030" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078030 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078030 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0020] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078030 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078030 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078030", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 964 }, "figures": [], "files": [ { "bytes": 17279, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9b5e870e114b7d9d2b123bfdeffbc1960b71f8c0575848e5fc28f83869de3fb8" }, { "bytes": 7123, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "61cc9bad26a09b2f006045b1359e4ec8df77fa14321bc2ce16b7006210ac28d5" }, { "bytes": 6834, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8eaf0e4d5864755dc16de68b56c96b1568ca925eed962a496a8936824aef70c9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078030/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078030", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2f44-7f9b-8de2-90366431abdc" } 4i+6VGYjTgOVdXwhJu/dQvmtpINNSEyeQRy3KI6IawrWjHwkuOqcHtIDIZjo5tMMyHLjwhIU7KYWv3Kt6+U6CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4i+6VGYjTgOVdXwhJu/dQvmtpINNSEyeQRy3KI6IawrWjHwkuOqcHtIDIZjo5tMMyHLjwhIU7KYWv3Kt6+U6CA== {"files":[{"bytes":19624,"name":"index.html","sha256":"57d7b2d0c8172ba5e4f1bbf5815a891d4e86ae0c4fc47ce5a91db947debcdb7f"},{"bytes":9041,"name":"publication.md","sha256":"5e732d3141d3cd4e8dc3ac90d5d3150dbbe6e7786ee4f14d71e95d28f010907b"},{"bytes":8717,"name":"publication.txt","sha256":"2f64e67e2fd147f2dd002100d1cab61ad2e009f066164b7e4475e55061e4ffcd"},{"bytes":2894,"name":"manifest.json","sha256":"276b9efcddd133813b25bcf5a53dfe3f6751d1d122ea6302ad30dec928561935"},{"bytes":89,"name":"manifest.sig","sha256":"8d712cfa4c3fb4552b50c4bc27ba6fed5878da2e9b1f3864f2298203c226e84d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"792ce76cafe740e7bd21feb8a11eece340dea0f3b0ec038d1e67b9919a1e8b45"}],"publication_id":"OT-2026-000078031"} Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000078031
OpenTechnical

OT-2026-000078031

Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2f64e67e2fd147f2dd002100d1cab61ad2e009f066164b7e4475e55061e4ffcd

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078031, “Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078031.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078031" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078031" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078031 Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078031 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078031 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078031 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000078032

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
fe133f7d5ecfb6adf61236d8fd40bc5a313dc1318de92c140711f086fd1f8369

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078032, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078032.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078032" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078032" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078032 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078032 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078032 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078032 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical

OT-2026-000078033

Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
32b96ea863c49d35a4ca6f63ec270c7cf48d655935fc4dba52cc9badd71f63e5

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0034]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078033, “Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078033.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078033" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078033" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078033 Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078033 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0034] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078033 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078033 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000078034

Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
67e831fe3967fd155587b64e37233485788f90050ef33e411935c8506db0f8de

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078034, “Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078034.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078034" title: "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078034" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078034 Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078034 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078034 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078034 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078034", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 859 }, "figures": [], "files": [ { "bytes": 16458, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b16f2973d8fcec431c50534880d0cb64fe9428c1a4ddfe547de1ed0ab3c46563" }, { "bytes": 6422, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4bce262e1a9b76bdc33b89126c73990de378b0d287ef0ada3714617acb9bfd48" }, { "bytes": 6142, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "67e831fe3967fd155587b64e37233485788f90050ef33e411935c8506db0f8de" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078034/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078034", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae95-2f44-71f9-9e0d-87be3d12e2ab" } FrC9ECxQo28WAeot6OkLUWEJdgMaCciNykbZtbVi3yH3Z38iWTEglV6cvJBQ3x88p+a73d+cHqkSLVlAaW99Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FrC9ECxQo28WAeot6OkLUWEJdgMaCciNykbZtbVi3yH3Z38iWTEglV6cvJBQ3x88p+a73d+cHqkSLVlAaW99Bg== {"files":[{"bytes":20203,"name":"index.html","sha256":"49e7dd1acaebd64ff4f648fcaa31b20f316f08776f7f1a9b0359ac008ee98367"},{"bytes":9545,"name":"publication.md","sha256":"2f7336522b6c514e8948c55ada900e8fbe6ae607e28465fe2fc9ddc51ccd299e"},{"bytes":9196,"name":"publication.txt","sha256":"2743325a33595f4a76451bf93e9caa18e405769088e60d15b45611be9e790797"},{"bytes":2925,"name":"manifest.json","sha256":"ee0817162bcf5d484fecce473e99d5b2933fab1f59233d81e0469ab891290e3c"},{"bytes":89,"name":"manifest.sig","sha256":"6e7b6818361a266b23af343a46dcfb9c92d649be52ffad1584778d284d4dd6e6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"326a6608fd60933b6f6d6b60c5f34dccbd094259574616cdc58cdfdb218f4c14"}],"publication_id":"OT-2026-000078035"} Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000078035
OpenTechnical

OT-2026-000078035

Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2743325a33595f4a76451bf93e9caa18e405769088e60d15b45611be9e790797

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078035, “Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078035.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078035" title: "Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078035" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078035 Foam pad vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078035 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078035 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078035 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000078036

Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f31cf0cf9a08fd107abc001e98bb11cf70c8ba65a5760200e92ae5cce51d0a7e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0020]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078036, “Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078036.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078036" title: "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078036" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078036 Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078036 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0020] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078036 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078036 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078036", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 964 }, "figures": [], "files": [ { "bytes": 17263, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "154aa44777cac527009916f8ced75036ce32a4e311fa1bda7f94b227f177e434" }, { "bytes": 7113, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "29cf0b0473467313d5319c557ff5da538e1d20418e5d2904231c4613df5e1890" }, { "bytes": 6827, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f31cf0cf9a08fd107abc001e98bb11cf70c8ba65a5760200e92ae5cce51d0a7e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078036/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078036", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2f44-7b60-852e-a8110d332e88" } WUsVQha/auA2I378uTQ4fzI0eEdD07CJIm+zO8DKNJAsg0ROY15RnEQyLrJRSB3HWK9e1vx3aMZ8dXG8Fa5IBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: WUsVQha/auA2I378uTQ4fzI0eEdD07CJIm+zO8DKNJAsg0ROY15RnEQyLrJRSB3HWK9e1vx3aMZ8dXG8Fa5IBg== {"files":[{"bytes":19394,"name":"index.html","sha256":"bb77d4ecf59861b4e944768e200532011d07fc405c98d6b907d94938a368aaa5"},{"bytes":8855,"name":"publication.md","sha256":"3fc2fe9e70838581aff0491b8c5e0212bd626d184e3b3b36b9f002360c0ee3ae"},{"bytes":8527,"name":"publication.txt","sha256":"f9cdccb0526607b85437db98a5dacae746c1668ee3531f40ee9aa4b5bd515429"},{"bytes":2911,"name":"manifest.json","sha256":"e2c5504901ae0af11308d8aaf0573ff344b41921dcc87d6bcb12b23788d05452"},{"bytes":89,"name":"manifest.sig","sha256":"5d335cdeecae111af7dba29d4efe8f3952a4a7bc0c0d66a91c2e69c0836c6e10"},{"bytes":227,"name":"manifest.sig.txt","sha256":"267a74922b712f10746289208178928dbe89bb1d0ea91cbad9cedd6224ef5f7a"}],"publication_id":"OT-2026-000078037"} Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000078037
OpenTechnical

OT-2026-000078037

Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f9cdccb0526607b85437db98a5dacae746c1668ee3531f40ee9aa4b5bd515429

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0024]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078037, “Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078037.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078037" title: "Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078037" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078037 Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078037 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0024] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078037 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078037 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078037", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1241 }, "figures": [], "files": [ { "bytes": 19394, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bb77d4ecf59861b4e944768e200532011d07fc405c98d6b907d94938a368aaa5" }, { "bytes": 8855, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3fc2fe9e70838581aff0491b8c5e0212bd626d184e3b3b36b9f002360c0ee3ae" }, { "bytes": 8527, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f9cdccb0526607b85437db98a5dacae746c1668ee3531f40ee9aa4b5bd515429" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078037/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078037", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down", "uuid": "01a0ae95-2f44-7559-ad5b-f7ce9063b539" } 6t1h1QTh54D3IzNR8HFMSKiol576LMuM+WarqSQsTxQl0w9nu5k2e2Nr7AlaKA/SzIgGwJeVB69fJ9tCNco3AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6t1h1QTh54D3IzNR8HFMSKiol576LMuM+WarqSQsTxQl0w9nu5k2e2Nr7AlaKA/SzIgGwJeVB69fJ9tCNco3AA== {"files":[{"bytes":17014,"name":"index.html","sha256":"c028f65a17cd44fe6d87512fbdaf798f29755edc2a5462316c2415a99dc5d345"},{"bytes":6907,"name":"publication.md","sha256":"a8b382c1e281e2bd01f88af4b7f1080f15ba7218675a2d69d5666fcc402b2f12"},{"bytes":6621,"name":"publication.txt","sha256":"2d11a0651a85695d08d29d550700c8a238998b00641cbc707b18d2072f54dfb3"},{"bytes":2760,"name":"manifest.json","sha256":"c92b6e8115cac930d4c38eb4aaa879bd02a21240df78cc9b1a5316349b42b0b1"},{"bytes":89,"name":"manifest.sig","sha256":"4899d18955b8b6fb3a8dd837dc17b64f0607b0de5a1a21750c0c9669b2fade88"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e857ed8a16376f39c450b94639a791d1fb6b4a0ebf8c538c8a4123c7d503c8a8"}],"publication_id":"OT-2026-000078038"} Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000078038
OpenTechnical

OT-2026-000078038

Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
2d11a0651a85695d08d29d550700c8a238998b00641cbc707b18d2072f54dfb3

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078038, “Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078038.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078038" title: "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078038" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078038 Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078038 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078038 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078038 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078038", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 930 }, "figures": [], "files": [ { "bytes": 17014, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c028f65a17cd44fe6d87512fbdaf798f29755edc2a5462316c2415a99dc5d345" }, { "bytes": 6907, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a8b382c1e281e2bd01f88af4b7f1080f15ba7218675a2d69d5666fcc402b2f12" }, { "bytes": 6621, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2d11a0651a85695d08d29d550700c8a238998b00641cbc707b18d2072f54dfb3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078038/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078038", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae95-2f44-71c1-b3af-2116b1db5549" } 6Zcv0o77DEvVdm/hvfsXee9+OvK3IxIgPYAECMOwuTVND/yZL+yomLdq87YuHE4ZijDz0+1WpgtYTT+yATRrBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6Zcv0o77DEvVdm/hvfsXee9+OvK3IxIgPYAECMOwuTVND/yZL+yomLdq87YuHE4ZijDz0+1WpgtYTT+yATRrBw== {"files":[{"bytes":20226,"name":"index.html","sha256":"ef4bb265eb088ccb13dd7506f186159af8f63fea3c0cbccf9f38ad94ef1c4801"},{"bytes":9569,"name":"publication.md","sha256":"1bbae660241cbf54f1f8d0d22d09b5b422fe328b19e6243d4c42ff0413b0b502"},{"bytes":9216,"name":"publication.txt","sha256":"80a80d8771f87ee9678de9dcb2c68c2867c45e79286219ebd241de508168c699"},{"bytes":2942,"name":"manifest.json","sha256":"fe937d160d2abb2259f2f5ea33e08b8c76eceaead42e806471813a6ed51d25a3"},{"bytes":89,"name":"manifest.sig","sha256":"a1c5bbb133429cdd428fabaa9aaff3691c8049d093855b6b6ff888ab12118d99"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fa0c1f4e6e58f08c5b455894f5401932732022c5f77e15c762c5a4939f0e2d84"}],"publication_id":"OT-2026-000078039"} Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000078039
OpenTechnical

OT-2026-000078039

Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
80a80d8771f87ee9678de9dcb2c68c2867c45e79286219ebd241de508168c699

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other.

[0016]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0031]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0034]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000078039, “Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:56:47 UTC, https://opentechnical.org/p/OT-2026-000078039.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000078039" title: "Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:56:47.703064Z" canonical_url: "https://opentechnical.org/p/OT-2026-000078039" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **Three pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000078039 Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:56:47.703064Z Permanent URL: https://opentechnical.org/p/OT-2026-000078039 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] Three pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of three follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] One pressure sensor is tapped into each zone line, so that each of the three sensors reads its own zone and no other. [0016] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0031] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0034] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000078039 Published 2026-09-17T08:56:47.703064Z https://opentechnical.org/p/OT-2026-000078039 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, three zone branches, three pressure sensors, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000078039", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1347 }, "figures": [], "files": [ { "bytes": 20226, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ef4bb265eb088ccb13dd7506f186159af8f63fea3c0cbccf9f38ad94ef1c4801" }, { "bytes": 9569, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1bbae660241cbf54f1f8d0d22d09b5b422fe328b19e6243d4c42ff0413b0b502" }, { "bytes": 9216, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "80a80d8771f87ee9678de9dcb2c68c2867c45e79286219ebd241de508168c699" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000078039/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000078039", "published_at": "2026-09-17T08:56:47.703064Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three zone face, three outlet manifold, plant vacuum fed, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae95-2f44-7765-bd89-662c5baf37e8" } OrNw8KfKf27KOQbxJuVeoLt7F9PafSKsDiNQL6GtY6GClzFZmfy19BU0DA+6BcIPUhfTU3zFSuGFUaxNwgkJCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OrNw8KfKf27KOQbxJuVeoLt7F9PafSKsDiNQL6GtY6GClzFZmfy19BU0DA+6BcIPUhfTU3zFSuGFUaxNwgkJCw==